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Quality Function Development
• Dave Swaddling
AeroLite- Performance Bottle
Ideal for keeping hot things hot cold things cold,
four times longer.
Composed of Two Materials
1. Makroblend UT 408 (Structure) Source: Bayer
2. Silica Aerogel (Insulation)
AeroLite ThermoMug Features• A body made of durable polycarbonate polymer
– Perfect for coffee, ice cream, juice, soup, soda, and water.
• Dishwasher and Microwave Safe
• Aerogel Insulation
• Comfortable ridged grip with thumb hold– Tapered Base for Car Cup Holders
• A straw pressure valve for fluid release
• The bottom part snugly fits in a cup holder.
• The bottle is horizontally secure. – The octagonal cap prevents rolling.
Aerogel - The world’s lightest solid
• Composed of silica dioxide (glass) & 50- 99% air.• Has up to 3000 m^2 of surface area• World famous for lowest density and thermal insulation.
Material Sourcing
• Aerogel production will be outsourced to Aspen Aerogels.
• Bayer will injection mold MakroBlend UT 408 bottle frame.
• Bayer will also assemble the aerogel and polymer components into the finished product.
Supply Chain
Injection Molded10 Components
Bayer
MakroBlendUT 408
Ship to BayerFor Assembly
Aspen Aerogels
Aerogels
Materials
Bayer
Assembly
FedEx
Logistics
Production
$10 Marginal Cost Per Bottle• Two aerogel components (Aspen Aerogels)
– $3 cost producing each bottle’s aerogel
• Ten Makroblend Components (Bayer)– $2 cost producing each bottle’s polymer body
• Assembly (Bayer)– $2 cost per bottle at Bayer
• Logistics- (FedEx)– $1 cost per bottle
Production Budget
• Suggested Retail Value: $25
• Price for Buyers: $15– 60 Price Point
• Marginal Cost per bottle: $10– Marginal Revenue = $5
Cold Preservation Performance
0
10
20
30
40
50
60
70
80
0 Mins15 mins30 mins45 mins1.5 hrs3 hrs5 hrs7 hrs
8 hours10 hrs
Time Elapsed
Degrees Fahrenheit
Aerogel ThermoMug
Plastic Container
Ceramic Coffee Mug
Heat Preservation Performance
0
20
40
60
80
100
120
140
160
180
0 Mins15 mins30 mins45 mins1.5 hrs3 hrs5 hrs7 hrs
8 hours10 hrs
Time Elapsed
Degrees Fahrenheit
Aerogel ThermoMug
Plastic Container
Ceramic Coffee Mug
SWOT
VRIO