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William G Meister, Associate and Mining Practice Leader at Golder Associates delivered this presentation at the 8th annual Russia Coal Summit 2013. For more information about this event, please visit the event website: http://www.immevents.com/mining-conference/ciscoal
Citation preview
NORTH AMERICAN
COAL PRODUCTION
AND IMPLICATIONS FOR THE
RUSSIAN COAL MARKET
W.G. (Bill) Meister
8th Russian and CIS Coal Summit
15-16 May 2013
Moscow
Presentation Outline
Brief Introduction to Golder
Recent Trends in North American Steam
and Coking Coal Production
Export Opportunities for N Am Coal
Major New N Am Export Coal Projects
Status of N Am Export Ports
Presentation will NOT address demand
for coal – only production side issues
Golder’s Russia & CIS Experience
Golder’s St. Louis office (formerly Marston) has
completed a wide range of recent projects in
Russia, CIS and eastern Europe.
Conceptual underground and surface mine design in Kuzbass utilzing
Western technology in cooperation with SPb Giproshakt
Annual reserve audits of coal, iron ore, limestone and nickel mines for
filing with stock exchange
Due diligence investigations of possible mine and undeveloped reserve
acquisitions
Safety audits of operating underground coal mines
Investigation of application of room & pillar mining
Pre-feasibility study of potential surface and underground coking coal
operation in eastern Siberia
Golder’s Technical Expertise
Geology/Resource Verification
Hydrogeology and Surface Hydrology
Geotechnical/Rock Mechanics/Ground
Control/Slope Stability
Environmental Impact Assessments
Mine Planning/CAPEX & OPEX Forecasting
Transportation Logistics/Infrastructure
Market Analysis
North American Coal Market Drivers
Total domestic demand is down significantly
Ontario has closed its coal-fired power plants
Cheap natural gas has recently resulted in displacement of coal
as base load generation in U.S.
Nearly all new coal-fired power plants have been cancelled and
retirements of old plants accelerated by new air regulations
Coking coal demand has fallen significantly, now holding steady
at 20 – 25 Mtpy
Costs of producing coal have increased significantly in recent years
2007-2008 saw dramatic increases in labor and supply costs
New safety regulations have decreased productivity
New environmental regulations hampering permitting
North American Coal Market Drivers
Result: Domestic prices have fallen to “record” lows
Cash margins on spot sales will not sustain production
Many producers are facing bankruptcy and other financial woes
Exports are the only bright spot
Total U.S. coal exports in 2012 set an all time record of 125 Mt
Nearly 70 Mt of coking coal from Appalachia; could grow 20-30 Mtpy
Approximately 55 Mt of thermal coal
Appalachia primarily to Europe 20 Mt; not much growth
Illinois Basin primarily to Europe 15 Mt; could increase +20 Mtpy
Powder River Basin to Asia around 15 Mt; could grow 50-100 Mtpy
Canadian exports in 2012 nearly 35 Mt
Approximately 30 Mt of coking coal; could increase 20 Mtpy
Around 5 Mt of thermal but might grow 10-15 Mtpy by 2019
Major U.S. Coal Basins (not including Alaska)
81% of total U.S. Production
Powder
River
Basin
Western
Bituminous
Illinois
Basin
Appalachia
Coking
Coalfields
42%
5%
23%
11% Coking
Coalfields
Recent Historical US Thermal Coal Production
May 15, 2013 8
Western Canadian Coalfields
Coking Coalfields
0
5
10
15
20
25
30
35
40
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Millio
n M
etr
ic T
on
nes
Recent Historical Canadian Coal Exports
May 15, 2013 10
Inland Transportation Comparison
Powder River Basin Thermal
• Around 400 Mtpy of current surface mine production
• Major Producers: Peabody, Arch, Cloud Peak
• Others: Alpha, Kiewit, Westmoreland, Ambre
• Potential production of >500 Mtpy
• From existing mines: +50 Mtpy
• From new mines: +50 Mtpy
• Cloud Peak (Youngs Creek Mine Pending)
• Peabody Energy (School Creek Mine pending)
• Arch Coal (Otter Creek Mine pending)
• Ambre Energy hopes to expand production
• Signal Peak: 14 Mtpy longwall mine
Powder River Basin Thermal
4550 to 4800 kcal/kg NAR
Low sulfur, low ash, high moisture content brown coal
Sodium ranges up to 8%
• Low stripping ratio + large mines = low cost
Most productive mines in the world
• Railroad access important to transportation:
• All mines BNSF; southern mines UP
• Port availability key to export potential
• Affects both railroad and ocean freight cost
• Only coals through Vancouver or new ports
competitive to Asia
Ocean Routes to West Korea/China
4660 nm
5110 nm
6830 nm
7020 nm
2530 nm 4735 nm
6000 nm
10,000 nm
1000 nm
North American Pacific Ports
Status Port Exisitng/Initial Potential Maximum
Capacity Capacity
Existing Westshore 29 to 33 Mtpy
Neptune 6.5 to 12 Mtpy
Ridley Island 12 to 18 Mtpy 25 Mtpy 2014/60 Mpty by ???
Other small ports 1 Mtpy 3 Mtpy by 2015
Stockton 1 Mtpy
Long Beach 2 Mtpy
50 to 67 Mtpy 77 Mtpy 2015
Proposed Ambre Morrow Pacific 3.5 Mtpy by 2015 8 Mtpy
SSA/Peabody Gateway Pacific 24 Mtpy by 2017/18 48 Mtpy
Ambre/Arch Millenium Bulk 25 Mtpy by 2016/17 44 Mtpy
KM Port Westward 15 Mtpy by 2016/17
Guaymos, Mexico 1 Mtpy by 2013 +3 Mtpy
Lazaro Cardenas, Mexico 3 Mtpy by 2013 6 Mtpy
Approximate 2012 Pacific Coast Exports:
30 Mt Canadian coking
4 Mt Canadian thermal
20 Mt US PRB thermal
2 Mt US Western bituminous
Canadian Bituminous Thermal
Current Average 6000 NAR kcal/kg
Very low sulfur, low to medium ash, medium moisture
• Largest mines are in Alberta
• Quinsam & Raven are deep mines on Vancouver Island
• Only 5 Mtpy of thermal production currently
• Development plans for +20 Mtpy by 2020 from surface
mines with future underground longwall potential
Major Producers
• Sherrit’s Coal Valley and Obed Mountain
• Coalspur (in development) 10 Mtpy of 5300-5800 kcal/kg
Canadian Bituminous Coking
Very good quality hard coking coals and PCI
Low and mid-volatile content
• Production dominated by Teck: ~ 25 Mtpy
• Resuming production from Quintette: additional 3 Mtpy
• Others: Anglo, Walter Energy, Grand Cache: ~ 5 Mtpy
• Potential New Production could add ~ 20 Mtpy
• Anglo & Walter Energy
• Glencor/Xsrata
• Canadian Dehua and affiliates
• Cardero
• Shipped through Vancouver & Ridley Island
Western U.S. Bituminous Thermal
Average 5860 NAR kcal/kg
Low sulfur, low ash, low moisture content
Quality and transport distance can vary at each mine
• 45+/- Mtpy of non-captive production; but limited reserves
• Predominantly underground longwall mines
• 3 Mtpy exported through California to Asia
• Unlikely to grow significantly
Major Producers
• Arch Coal
• Peabody Energy • Oxbow
• Murray Energy
Illinois Basin Thermal
5700 to 5800 NAR kcal/kg
High sulfur, medium ash, somewhat high moisture
Quality can vary dramatically at each mine
• Nearly 100 Mtpy of production (rebounding)
• Predominantly underground longwall mines
• Shipped by rail or barge to New Orleans for export
• ~ 15 Mt exported in 2012 primarily to Europe
• Expanded Panama Canal may result in more coal to
Asia
Major Producers
• Peabody Energy
• Foresight Energy • Alliance Resource Partners
• White Oak Resources
Appalachian Bituminous Thermal
5700 to 5800 NAR kcal/kg
Low to high sulfur, low to medium ash, low moisture
Quality can vary dramatically at each mine
• Production has dropped from 230 to under 150 Mtpy
• Permitting problems and reserve depletion = higher $
• Predominantly small surface & underground mines
• Shipped by rail to East Coast ports for export or by
barge to New Orleans
Major Producers
• Alpha Natural Resources
• CONSOL Energy • Alliance Resource Partners
• Murray Energy
Appalachian Bituminous Coking
High quality low & high-volatile hard coking coals
Northern Appalachia has higher sulfur and ash
• Production has increased, especially high-volatile
• Permitting problems and reserve depletion = higher $
• A few large, one-product mines but mostly blended from
numerous small surface & underground mines
• Exports shipped by rail to East Coast ports or by barge
to New Orleans then around the world
Major Producers
• Alpha Natural Resources
• CONSOL Energy • Cliffs Natural Resources
• Walter Energy
Conclusions: Ignoring Demand
If Asian demand materializes, US and Canadian Coking
Coal exports could grow from 100 Mt to 150 Mtpy range
Panama Canal expansion may help reduce ocean freight
Western Canadian Bituminous Coal is competitive with
Indonesian and Australian coal delivered to eastern Asia.
Production will expand from 5 to nearly 20 Mtpy by 2019 with
development of Coalspur, expansion by Sherritt, and Raven
Powder River Basin Sub-bituminous Coal shipped thru
Vancouver is also competitive into eastern Asia.
Future export growth dependent on new US Pacific coast ports:
Theoretically could grow 100 Mtpy
Optimistic range closer to 25 – 50 Mtpy
Conclusions: Ignoring Demand
Production from new Illinois Basin low-cost longwall mines
could easily outstrip domestic demand so exports may be
only alternative but will depend on:
Continued market for high sulfur coal in Europe
Expansion of Panama Canal will improve competitiveness to Asia
but high sulfur and medium heating content will constrain growth
Increasing mining costs and decreasing production will
constrain export growth of Appalachian thermal coal
Although the higher quality Appalachian coal can offer advantages
to blend up lower quality coal
Net result should allow for steady exports in 20 Mtpy range for
future
Thank You.
Golder looks forward to
serving your needs.
Offices in: St. Petersburg and
around the world
www.golder.com
In SPb: [email protected] 812-579-9972
In the US: [email protected] 1-314-984-8800
Thank you!