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Taking diagnostics to the next levelIIOT READY GAS SOLUTIONSTim Vogel
22 June 2016
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Agenda
1. IOT – some background
2. IIOT in the gas industry
3. How Honeywell solutions can create value in an IIOT
environment
1. Honeywell Gas Measurement and Data Management Solutions
2. Elster® Meascon condition based monitoring
4. Q&A
1
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
IOT – a little background
2
INTERNET OF THINGS – A global infrastructure for
the information society, enabling advanced services
by interconnecting (physical and virtual) things
based on existing and evolving interoperable
information and communication technologies.
FISH Finder Smart Water
Bottle
Pet Tag Intelligent
Sock
Smart
Meter
Autonomous
Car
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Why should we care?
3
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
IOT in the gas industry
Does that mean we are already done with IIOT?
• AMR – Automated Meter Reading has been a
standard for gas distribution companies for over a
decade
• Totalizer values, alarms and warnings from gas
stations / pipelines can be read out remotely in
central control rooms
• Sophisticated diagnostic software for different meter
types is available free of charge from the vendors
4
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Some of the challenges for gas companies
• Low oil / gas prices creating difficult market
environment
• Operator efficiency a key metric, need to reduce
operating expenditures to stay competitive
• Requriements from the regulatory bodies
(e.g. recalibration cycles for meters, safety standards)
• Changing workforce
(Millennials with new requirements, seasoned
engineers retiring)
• Flood of new offerings causing an overload of
information
5
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
How can Honeywell‘s IIOT offerings help?
Making sense of data is key
• First things first: relevant data is available most of the time
• Honeywell‘s goal is to make it easier to make use of the data in a
simple way
• We do this by developing intuitive mobile apps for workers in the
field to service and manage assets
• We do this be creating a software suite that not only regularly pulls
and stores relevant diagnostic data in a secure cloud but also
helps measurement engineers detect problems before they occur
6
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
GMDMS for
Gas distribution
15
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Honeywell Gas Measurement & Data
Management Solutions
8
Offering Honeywell GMDMS
Honeywell‘s GMDMS stands for the
integration of devices in the field, edge
enabled through CloudLink modem,
smart configuration and maintenance
software as well as Advanced Meter
Data Management Software and
services.D
es
cri
pti
on
1. Routine Maintenance
2. Remote Support
3. Reduce OPEX
Us
e C
as
es
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
• Dashboard automates tasks regularly done
by operators.
• Offers a synthetic view of the Corrector.
• The Dashboard gathers information on :
- Alarms,
- Radio Signal Strength,
- Battery Voltage,
- Configuration Integrity,
- Firmware Status,
- Time Sync
MasterLink Mobile App Dashboard
Streamlining workflows, improving efficiency
9
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
MasterLink Value Added Services
10
Remote
TAC
Support
• Field Technician will be able to
chat with TAC over IM.
• TAC able to see the EVC conf.
through the tech’s phone and
make/suggest changes. Service Part
Identification
Business
AnalyticsNearby
Instruments
Asset
Manager
Site
Survey
Offline
Configuration
• Assign GPS co-ordinates
and picture to Site ID
• Saves time when trying to
locate the instrument.
• Tool informs you about the
health of instruments in your
surroundings.
• Saves truck rolls
• Allows configuration of device without
being physically connected to it
• Saves time on field
• Actionable intelligence
• Increases scope for
Preventive maintenance
• Examine cellular coverage
levels at specific sites.
• Done through Smartphone
based ML app. Report
available.
• Quickly identify spare parts.
• Easy access to quotes.
Firmwareversions
Site ID: GPS coordinates
Picture, Audit Trail
Information, Item File,
Reference Item File, Alarm
Log, Event logs, Battery
Volt, rem. months,
Reports.
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
MeasconTM for
Gas Transmission
15
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
If you are measuring, you‘re always wrong!
Meascon helps to keep uncertainty as low as possible
14
Three meters, all will have different
readings, but they can all be „right“.
Come visit the
full 3D replica in
the demo room!
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Maintenance strategy
Meascon enables CBM
• Traditional time-based maintenance (TBM)
- At regular time intervals (irrespective of the necessity of
the maintenance)
• Risk based maintenance (RBM)
- Subject to the demonstration of a satisfactory level of
stability, these frequencies were relaxed on an
instrument-by-instrument basis
• Condition-based maintenance (CBM)
- Only when needed. Maintenance is performed after one
or more indicators show that equipment is going to fail or
that equipment performance is deteriorating.
15
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Meascon™ - remote diagnostics
16
Offering MeasconTM
Meascon provides a diagnostic
dashboard that offers real-time overall
view of gas stations and automates
24/7 condition based monitoring of the
measurement system. It continuously
validates your metering system to
reduce risk and cut long term costs of
ownership (TCO). D
es
cri
pti
on
1. Predictive Maintenance
2. Regulatory compliance
3. Reduce OPEX
Us
e C
as
es
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Making sense of complicated data
Cloud data interpreted by Honeywell experts
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
What’s the effect on the bottom line?
Reduction in OPEX and financial risk
18
Potentital
SavingsComment
Reduced recalibration $50.000Calibration period extended
to 2 years instead of 1
Potential loss because of
unaccounted for gas$1.000.000
Mismeasurement of 0,5%
over 1 year period
Example based on data for an
average gas production facility
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Meascon runs on…
19
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Visit Pod No. 5
for a live demo
15
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
Questions
15