Upload
comms-international
View
61
Download
3
Tags:
Embed Size (px)
Citation preview
COMMS INTERNATIONAL´S MINING TECHNOLOGY FUNDAMENTALS
ACCURACYFor all relevant operational scenarios!RELIABILITYIn all relevant environmental conditions!SIMPLICITYEasy to Use, Install & Maintain!!ALWAYS COUPLED WITH THE RIGHT PRIORITISATION:1. People safety2. Minimising Environmental impact 2. Equipment & Infrastructure utilisation optimisation3. Productivity
IWT SENTINEL - INTRINSICALLY SAFE UGM OPERATIONS SOLUTION.
Intrinsically Safe Wireless Critical Communications system !• Single wireless network providing Voice, Data and Tracking!
• Quality of service ensures system is always available!
• High reliability and redundancy through wireless mesh technology
!• Sentinel has maximum transmission range = • lowest infrastructure deployment on market!
• System integrity is controlled and protected to ensure safety!
• Network access is managed and controlled to avoid
IWT SENTINEL - INTRINSICALLY SAFE UGM OPERATIONS SOLUTION.
Intrinsically Safe Voice and data digital network !• Two-way Push-To-Talk voice and text
communications!
• Personnel and vehicle/asset tracking!
• Environmental and machine state-of-health sensor data
!• Mobile/portable data devices – tablets, notebooks,
smart phones
!!Designed for easy installation and maintenance !• Advanced state-of-health tools - analysis,
diagnostics and management systems!Lowest cost of ownership on the market
IWT SENTINEL™ INTEGRATED MINE FRAMEWORK
SAFETY PRODUCTIVITY Voice
Comms
Personnel Tracking
Collision Avoidance
Environmental Sensors
Maintenance
Personnel Tracking
Vehicle/Asset Tracking
Voice Comms
Data Analytics
Video & Internet Access
Operational Sensors
IWT SENTINEL™: CAPABILITIES AND FEATURES
“Best system available in IS market today” reported by multiple mine operators having used many competitive systems
• Designed and optimized for underground coal• Installed in over 80 underground mines,
demonstrating 5+ years in operationMines includes Alpha, Arch, Patriot, James River, Rosebud, Energy West
!The IWT SENTINELTM Edge
• Integrated voice, text, data and tracking• High re-use & recovery –
tags are rechargeable, infrastructure is re-deployable• True peer-to-peer wireless architecture –
no single point of failure• Wireless back haul for reliable operation• Real time tracking vs. proximity –
supports time studies, analytics, etc.• Fastest Section move in the industry• No wires Inby the loading point• Low cost, long life –
(~ 2yrs) tracking Beacons for high resolution tracking• Handset “direct” and “relay” modes to extend communications• Open protocols and interfaces support easy integration with
other 3rd party products – established partner network - Joy, PBE, Conspec
IWT SENTINEL™: INFORMATION CONVERGENCE
Control & Data Management
Layer !
!!!Infrastructure
Layer !!!
!!!Client Device Layer !!
Comms & Tracking Data/IPControl & Monitoring
Operation & Safety
IT Network
Telephony
Fiber Switch
WiFiEthernet
Voice, Text Data,
Tracking
Data onlyAbove
Underground
Analytics
IWT SENTINEL™: BIG DATA – CUSTOMIZED DASHBOARDS
Segments !
Mine Management Dashboard !
Equipment metrics !
Safety/Security !
Asset management !
Regulatory metrics !
ERP/BI Back End
Platforms !
mOperations !
mMaintainer !
mSafety !
mTracker™ !
mCompliance !
API Interface
IWT SENTINEL™: INTRINSICALLY SAFE SYSTEM COMPONENTS
Below Ground – FMN – FMN Battery back-up – AC/DC Power Supply – Tracking Beacon – Antenna and mount
!!Below Ground to Above Ground Interface
– IP interface to/from below ground system !!Above Ground
– Gateways – Wired connection to dispatcher’s office – Dispatch Station
!Miner Equipment
– Handset – Personnel Tracking – Vehicle Tracking
1
IWT SENTINEL™: DISPATCH STATION KEY FEATURES
• Simple to use, uncluttered user interface !• One-button printing of Tracking reports !
• Simple import/update of AutoCAD mine maps !• Dispatch operator mobility from the terminal via the Dispatch handset !• High quality, dust-tight cabinet for easy maintenance !
• Pre-configured at factory for easy installation !
• Emergency Notifications
IWT SENTINEL™: SECTION MESH NODES
• Voice and text communications with tracking !
• For longwalls and conventional sections !
• Easy to deploy and maintain wireless mesh infrastructure !
• Battery-operated mesh nodes one week battery life with replaceable alkaline batteries
!• Mesh Handsets are carried by the miner and provide voice &
text communications and also are tracked by the network !
• Control Station provides voice & text communications, tracking display, Emergency notifications, and system performance
IWT SENTINEL™: HANDSET
Push-to-Talk
Emergency
On/Off/Volume
Group Select Knob 1 thru 8 = Groups 1 thru 8 9 thru 16 = Direct Groups 1 thru 8
Menu “Home”
RSSI ValueSpeaker Mic Connector
LCD Display
Keypad
Antenna
Scan
MSHA, PA, WV approved
IWT SENTINEL™: MINE RESCUE SYSTEM
• Portable wireless communications for Mine Emergency Operations – Proven mesh technology already deployed in mines – Specifically designed for mine rescue
!• System Description
– Portable Mesh Nodes • Self-configuring network • Battery operated: >24 hours • Lightweight: <15 lbs. • Small: 12” W x 5” D x 9” H • Communication range up to 2500 feet
– Handsets – Tracking display – Interface to portable gas detectors – 96 hour battery option – Fiber redundancy
!• MSHA approved, PA approved
IWT SENTINEL™: MAINTENANCE & MANAGEMENT TOOLS
Quick insight into mesh network operation
For the MaintainerFor the Dispatcher
Simple overview of potential problem areas
Available analysis tools to guide network expansion and provide work plan for maintenance tasks
mMaintainer
IWT SENTINEL™: MINE VISIBILITY – ASSETS, ENVIRONMENT & PEOPLE
JUrosek TDechant
729 S1 Relay1
Relay2
Sensor2
IWT SENTINEL™: DATA ANALYTICS - MINING FOR DATA
• Increase business intelligence and drive KPI’s !
• Productivity is enhanced through capture and analysis of operational data !
• Operational improvement requires the data to be: – Useful: the right information – Accurate: reliable information – Consumable: easily understood – Actionable: easy to act on !
• Capture – Data integrity is a must to be useful – Auto capture whenever possible !!
• IWT Goal: • Enable accurate data capture for customers to run their operations more
efficiently, with improved safety and better cost effectiveness.
IWT SENTINEL™: TESTIMONIALS
• Arch – • “Best communications apparatus we have seen, it exceeded
our expectations” & “the technology used today will revolutionize mine rescue” !
• CONSOL Energy – • “If I could replace my current C&T system today with this I would do
it. Best comms/coverage we have seen even against other wireless (vs. leaky feeder) systems.”
• “Having clear voice communications between the command center and the active team underground is a game changer” and “If it isn’t easy to use, we don’t want it”. Note - Deployed to support CONSOL MERD without notice to mine personnel. Teams went “wireless” with 3 minutes of training.
!• Alpha –
• “Best system on the market, high quality product and low maintenance/support cost. IWT is an innovator who is setting a new benchmark for C&T in mining.”
!• Rosebud –
• “Superior system we have used for 4+ years in 25 of our mines. IWT is a great company to work with, stands behind its products and has a strong service/support network.”
!• MetInvest –
• “IWT SENTINELTM extends our communications coverage area; it’s a lot faster and it may reduce our set up time by 50%”
IWT SENTINEL™: VS. LEAKY FEEDER IN DYNAMIC UG COAL OPERATIONSCapability LF Sentinel Description Impact
Integrated C&T solution N Y Sentinel is 1 integrated system Equipment cost Maintenance cost OEM service cost
Mine situational awareness display N Y Asset visibility into person or equipment anywhere in mine Operation efficiency
Real time tracking N Y Required to support time studies, analytics & operational improvement
Operation efficiency
Infrastructure re-use/re-deployment 25% 90% Wired vs. Wireless system ~2x Continued sustainment cost
Cost/linear foot $13.8/ft $2.7/ft Includes equipment replacement & support cost Capital utilization/cash flow
Remote monitoring/management N Y Advanced set of network analytics, maintenance and support tools
Resource cost & utilization Compliance cost - fines/citations
Flexible procurement options N Y IWT offers multiple options –buy, lease or service/life cycle plans
Real time tracking N Y Required to support time studies, analytics & operational improvement
Operation efficiency
Risk of obsolescence High Low MSHA/NIOSH buy in – both were on team which drove reqmts for IWT C&T
MSHA procured IWT system for their Federal mine rescue
team
Continued capital outlay for obsolete system !Replacement & compliance cost
Advanced features N Y Text, analytics, encryption, web-based dashboards and reporting tools, integration with 3
No roadmap and expansion of capabilities
IWT SENTINEL™: MINE OPERATION CHALLENGES
• Challenging market with tight capital equipment budgets !
• Increasing # of disparate networks to be managed – Communications
– Tracking !
• Increased regulation and compliance support – Higher soft costs = maintenance, sustainment and support expenses
!• High “hard cost” of quality, replacement & maintenance of C&T systems
– Leaky feeder cable, amps and troubleshooting be compliant – Tracking devices are throw away/disposable – 4x cost impact for wiring alone, miles of underground cable – 2x Voice and 2x Tracking
!• Continuous improvement of operational efficiency a must
– Achieve lowest production costs to overcome market price fluctuations
– Predictable and low life cycle management and compliance costs
2x increase in Cu since ‘09
RELIABILITY, ACCURACY, REDUNDANCY AND PERFORMANCE: BASIC STANDARDS, WHERE SAFETY AND PRODUCTIVITY IS REQUIRED
Comms International designs, deploys and supports fit-for-purpose, performance-driven communications & technology integration solutions; engineered to improve efficiency, safety and productivity for our clients. Comms International serves the global Underground and Open-Pit Mining industries as well as Rail and Off/On-shore Oil&Gas.
Comms International has its origins in Australia spanning almost two decades and our Brazilian foundation in TecWise Sistemas de Automaçao having operated with excellence for 17 years. Comms International is a privately owned, debt free company with a focus on the Brazilian, European & African markets, with an international expansion program targeting parts of Asia based on client pull.We are fortunate to attract and retain some of the worlds leading Communications engineers & Technology integration specialist, which are directly involved in the design and management of our different solutions. It is our goal to continue to grow into new markets, leveraging our current relationship base and case experiences to attract and retain the best-of-breed people talent to support and work with our clients.!- RF AGNOSTIC WIRELESS ENGINEERING & APP MANAGEMENT - SMART AUTOMATION SOLUTIONS- 3D TRACKING & 3D COLLISION AVOIDANCE- ENABLING INFRASTRUCTURE- SMART PMR SOLUTIONS - AIRBUS
ABOUT COMMS INTERNATIONAL