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Integrated Radiant Cooling Systems for Energy Efficiency Devin Abellon, P.E. Business Development Manager Uponor California Center for Sustainable Energy

Integrating Radiant Cooling Systems for Energy Efficiency

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As more and more jurisdictions and building owners are placing increased emphasis on sustainable and responsible building strategies, design teams are looking beyond traditional HVAC solutions to maximize energy efficiency while maintaining occupant comfort and safety.In-slab radiant heating systems have enjoyed popularity both here in the United States and abroad for years. Now, with the availability of improved control systems and better understanding within the design and construction community, the same concept can be applied to radiant cooling as an energy-efficient and cost-effective solution. This program will cover the radiant cooling heat transfer fundamentals, system performance and capacity, typical construction methods, and control strategies. Attendees will gain an understanding of how in-slab radiant cooling systems can be used as part of an energy-efficient design solution to reduce overall energy consumption.

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Page 1: Integrating Radiant Cooling Systems for Energy Efficiency

Integrated Radiant Cooling Systems for Energy Efficiency

Devin Abellon, P.E. – Business Development Manager Uponor

California Center for Sustainable Energy

Page 2: Integrating Radiant Cooling Systems for Energy Efficiency

LEED v3

LEED Topic PossiblePoints

SUSTAINABLE SITES 26

WATER EFFICIENCY 10

ENERGY & ATMOSPHERE 35

MATERIALS AND RESOURCES 14

INDOOR ENVIRONMENTAL QUALITY 15

INNOVATION IN DESIGN 6

REGIONAL PRIORITY 4

new construction

Page 3: Integrating Radiant Cooling Systems for Energy Efficiency

LEED v3

LEED Topic PossiblePoints

ENERGY & ATMOSPHERE

Credit 1: Optimize Energy Performance

Credit 3: Enhanced Commissioning

Credit 4: Enhanced Refrigerant Management

Credit 5: Measurement & Verification

26

INDOOR ENVIRONMENTAL

QUALITY

Credit 1: Outdoor Air Delivery Monitoring

Credit 2: Increased Ventilation

Credit 3: Construction IAQ Plan

Credit 6.2: Controllability of Systems – Thermal ComfortCredit 7: Thermal Comfort – Design/Verification

6

INNOVATION IN DESIGN

Credit 1: Innovation in Design

5

new construction

Page 4: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

High Mass Low Mass

•Thermally Activated Building

System (TABS)

•Overhead slab or floor slab

•Thermal mass

•Larger surface area

•Moderate temperatures

(e.g.,65F)

•Suspended or surface-mount

•Faster response

•Typically less surface area

•Colder temperatures (e.g.,55F)

Page 5: Integrating Radiant Cooling Systems for Energy Efficiency
Page 6: Integrating Radiant Cooling Systems for Energy Efficiency
Page 7: Integrating Radiant Cooling Systems for Energy Efficiency

2nd

LAWof thermodynamics

Clausius Statement:

Heat generally cannot flow spontaneously from a material at lower

temperature to a material at higher temperature.

Page 8: Integrating Radiant Cooling Systems for Energy Efficiency

HUMAN COMFORT

Page 9: Integrating Radiant Cooling Systems for Energy Efficiency

HUMAN COMFORT

ASHRAE Standard 55

Six Factors:

AIR

MOVEMENT

AIR TEMP

HUMIDITY

CLOTHING

RADIANT

TEMP

METABOLISM

Four Factors:

Page 10: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT TEMPERATURE

Average Uncontrolled Surface Temperature

Area weighted average of the surface temperatures of all uncontrolled

surface

Mean Radiant Temperature

Average of the AUST and the surface temperature of the controlled surface

Operative Temperature

Average of the Mean Radiant Temperature and the Air Temperature

Page 11: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT TEMPERATURE

Room Temp. = 78.0°F

AUST = 78.0°F

MRT = 72.0°F

Operative Temp. = 75.0°F

Page 12: Integrating Radiant Cooling Systems for Energy Efficiency

SOLAR GAIN

Page 13: Integrating Radiant Cooling Systems for Energy Efficiency

SOLAR GAIN

Page 14: Integrating Radiant Cooling Systems for Energy Efficiency

SOLAR GAIN

Page 15: Integrating Radiant Cooling Systems for Energy Efficiency

SOLAR GAIN

Page 16: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLINGSystem Advantages

• Ability to Deal with High Direct

Solar Gains

• Superior Human Comfort

• Greater Architectural Freedom

• Reduced Drafts and Noise

• Energy Efficiency

Page 17: Integrating Radiant Cooling Systems for Energy Efficiency

ENERGY EFFICIENCY

7.5%

9.4%

1.9%

34.4%

Fan and

motor

Load from lights

Air transport load

Other loads

Conventional

HVAC system

Radiant cooling

HVAC system

37.5%

18.8%

9.3%

34.4%

Chiller

62.5%

100% peak power

57.7%

7.5%

9.4%

1.9%

34.4%

Fan and

motor

Load from lights

Air transport load

Other loads

Conventional

HVAC system

Radiant cooling

HVAC system

37.5%

18.8%

9.3%

34.4%

Chiller

62.5%

100% peak power

Source: LBNL

1.5% - Pumps

Depending on the

climate, a radiant cooling

system in conjunction

with a dedicated outside

air system (DOAS) could

save between 17% - 42%

over the baseline VAV

system

LBNL Findings:

Page 18: Integrating Radiant Cooling Systems for Energy Efficiency

ENERGY EFFICIENCY

A radiant cooling system in conjunction with a

dedicated outside air system (DOAS) could save as

much as 53% over the baseline HVAC system

Pacific Northwest National Laboratory

National Renewable Energy Laboratory /

U.S. Department of Energy

50% Energy Savings over ASHRAE 90.1 can

achieved using a radiant heating and cooling system

American Institute of Architects

Page 19: Integrating Radiant Cooling Systems for Energy Efficiency

ENERGY EFFICIENCY

Western Science Center

Hemet, California

LEED Platinum

Suvarnabhumi Bangkok Airport

Bangkok, Thailand

30.5% Energy Savings

California Academy of Sciences

San Francisco, California

LEED Platinum

Cooper Union

New York, New York

LEED Platinum

NREL Research Support Facility

Golden, Colorado

LEED Platinum

David Brower Center

Berkeley, California

LEED Platinum

The Chartwell School

Seaside, California

LEED Platinum

Portola Valley Town Center

Portola, California

LEED Platinum

Case Studies

Page 20: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Performance

A radiant cooling system can effectively manage a

portion of building’s sensible load

Sensible Cooling

12 – 14 BTUH/SF

In areas with high direct solar loads, the systems

capacity can significantly increase to

Direct Solar Loads

25 – 32 BTUH/SF

Page 21: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Typical Parameters

Cross-linked polyethylene (PEX) barrier tubing

5/8” diameter

6” to 9” on center spacing

Maximum tubing length per loop – 350’

Tubing

55°F to 58°F

5°F to 8°F temperature differential

Operating Water Temperatures

Surface Temperature

Minimum 66°F

Page 22: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Typical Construction

Slab on Grade

Flooring

Structural Slab

PEX Tubing

Wire Mesh / Rebar

Insulation

Compacted Grade

Page 23: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Typical Construction

Suspended Slab

Structural Slab

PEX Tubing

Wire Mesh / Rebar

Metal Deck

Insulation

Page 24: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Typical Construction

Topping Slab

Topping Slab

PEX Tubing

Wire Mesh

Insulation

Structural Slab

Page 25: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Typical Construction

Wood Deck

Flooring

Topping Slab

PEX Tubing

Wood Deck

Insulation

Page 26: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Manifolds

Page 27: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Manifold Locations

Page 28: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Mixing with Heating/Cooling Switchover

Piping Diagrams

Page 29: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Primary/Secondary Piping

Piping Diagrams

Page 30: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Local Secondary Injection

Piping Diagrams

Page 31: Integrating Radiant Cooling Systems for Energy Efficiency

CONTROLS

Fie

ld M

od

ule

sD

igita

l Z

on

e C

on

tro

l M

od

ule

s

Link

Active

Eth

ern

et

Se

rvic

eM

od

em

Port

2

Port 3

Port

4

Port 5

Port 1

Port

2

Port

3

Port 5

Port 4

TX

RXRX

TXON

RUN

DZCM

FILED MODULES

Router

uponor

Port

1

CAT5

DZCMuponor

uponor

10 Thermostats per controller

To Building

Network

TX

Supply Water Controller

uponor

Mix1

Mix4

Mix2

Mix3

Mix5

Snowmelt 2

Snowmelt 4

Snowmelt 1

Snowmelt 3

Secondary1

Secondary2

Secondary3

Secondary4

Secondary5

RUN RX

ON TX

uponor

24vac

24vac

OAS

GLOBE

VALVE /

CIRCUIT

SETTER

GLOBE

VALVE /

CIRCUIT

SETTERDIVERTING VALVE

DIVERTING

VALVE

3WAY MODULATING

VALVE

COLD WATER SUPPLY

COLD WATER RETURN

HOT WATER SUPPLY

HOT WATER RETURN

LOW LOSS

HEADER /

DECOUPLER

Uponor

ZVDCuponor24vac

Supply Temp

Return Temp

Control Points

• Space Temperature

• Indoor Relative Humidity

• Operative Temperature

• Operating Water

Temperatures

• Slab Temperature

• Control Valves

• Circulating Pumps

Outdoor Temperature

• Outdoor Relative Humidity

Page 32: Integrating Radiant Cooling Systems for Energy Efficiency

CONTROLS

Control Strategies

• Base load with radiant cooling system and

operate as a differential to air setpoint

• Utilize indoor adaptive rest strategy to optimize

target water temperature for maximum

effectiveness

• Continuously monitor indoor relative humidity for

condensation control

Page 33: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Condensation Concerns

Surface condensation will occur

if the surface temperature drops

below the dew point

Condensation

Continuously monitor indoor relative humidity and

maintain supply water temperature 2 degrees above

dew point at all times

Solution

Page 34: Integrating Radiant Cooling Systems for Energy Efficiency

CONTROLS

• High thermal mass provides “inertia” against

temperature fluctuations

• Heat transfer from the thermal mass to the

space is instantaneous whenever there is a

temperature difference

• Thermal mass evens out fluctuations in internal

temperature

• Secondary system used to handle high load

densities

Control Strategies

Responsiveness

Page 35: Integrating Radiant Cooling Systems for Energy Efficiency

COST

Typical Cost Factors

• Structural Slab already part of the construction budget

• Chilled water source typically already part of the budget

Additional Cost

• Cost of tubing, manifolds, fittings, circulators

• Insulation

• Increased Labor

No Cost

Reduced Cost

• Smaller air handling units, ductwork, diffusers, etc.

• Reduced ceiling space requirements may allow for reduced

floor to floor heights

• Potential to reduce electrical service size

Reduced Maintenance Cost

• Less airside equipment to maintain

Page 36: Integrating Radiant Cooling Systems for Energy Efficiency

COST

Typical Cost Factors

• Average cost of the radiant system, including central plant

• $9.31/ SF (7-8 year payback)

2010 R.S. Means Cost Data

• Average cost of materials & labor (excluding chilled water

source)

• $4.25 - $5.43/ SF

Pacific Northwest National Laboratory

Study

Innovations for Reduced Cost

• Big Box Retailer

• 2-1/2 year payback

Page 37: Integrating Radiant Cooling Systems for Energy Efficiency

RADIANT COOLING

Summary

• Can be used to dramatically reduce overall building energy use

• Superior Human Comfort

• Improved architectural freedom

Important Considerations

Benefits

Performance

• 12-14 BTUH/SF Sensible, up to 25-32 BTUH/SF with direct solar for

radiant floor installations

• Controls

• Installation Methods

• Installation and Life-Cycle Costs

Page 38: Integrating Radiant Cooling Systems for Energy Efficiency

Questions?