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Integrated Motion Control: A Machine Builder’s Secret Weapon

Integrated Motion Control – A Machine Builder’s Secret Weapon

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Page 1: Integrated Motion Control – A Machine Builder’s Secret Weapon

Integrated  Motion  Control:    A  Machine  Builder’s  Secret  Weapon

Page 2: Integrated Motion Control – A Machine Builder’s Secret Weapon

q  This webinar will be available afterwards at designworldonline.com & via email

q  Q&A at the end of the presentation q  Hashtag for this webinar: #DWwebinar

Before We Start

Page 3: Integrated Motion Control – A Machine Builder’s Secret Weapon

Moderator

Miles Budimir Design World

Presenters

Dan Wiseman Moog Animatics

Hack Summer Moog Animatics

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Integrated Motion Control

A MACHINE BUILDER’S SECRET WEAPON

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Moog Animatics •  Founded 1987 •  Acquired by Moog Components Group in 2011 •  First company to manufacture the integrated servo motor

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Why would we call fully integrated motion control a secret weapon?

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Most common machine design/build problems we hear about: •  Machine replication time and costs •  Programming time •  Field service •  Adding additional axes •  Other?

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What is integrated motion control? Any of the below: Motor + Drive Motor + Drive + Encoder Motor + Drive + Controller Motor + Drive + Encoder + Controller

What is fully integrated motion control? Motor + Drive + Encoder + Advanced Controller

Page 9: Integrated Motion Control – A Machine Builder’s Secret Weapon

What level of

integrated system is needed? •  Configurable or preset integrated systems •  Closed-loop preset integrated systems •  Fully programmable •  Master Capable

o  Designed for distributed control to increase machine performance o  Designed without extra host controller to decrease system cost

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What are the benefits of fully integrated

motion control? •  Machines are easier to build and quicker to replicate •  Decreases total build time – program SmartMotor while

the machine’s being built •  Lower cabling costs •  Easily add additional axes •  Simplify field service

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When basic integrated drives are not enough

•  What if you need more than positioning and torque? •  What about communication directly to the motor? •  What about IO handling? •  What about gearing, camming, advanced mathematics &

more? •  What about all of these at the same time?

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Gearing and Camming

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Gearing and Camming

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Phase Adjust Mode (Phase Offset Mode)

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A Better Way to Multi-Axis •  Conventional systems (CAN, DeviceNet, Profibus, etc)

require a host. o  And associated cost and space

•  With , any motor is a master. •  All motors independently aware of all other motors

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– Any SmartMotor Can Be Master

•  Easily add additional axes •  Lower cable costs (only power and comm cable to

each motor) •  Simplify field service •  No control cabinet needed for additional axes

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Linear and Cubic Spline Interpolation •  Complex motion from

small amounts of data •  Smooth transitions in

CNC applications •  Complex cam motion

from short cam tables

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1,008 Axes •  Adding additional axes

was easy •  Just swap out SmartMotor

if one needs service

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Integrated Motors & CNC Machines •  Quickest time to market •  Easy machine replication •  Surfboard shaping, woodworking, mini mills,

plasma cutting, dispensing & more

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Download SMI (SmartMotor Interface) Development Software for free at www.animatics.com

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Questions?

Design World Miles Budimir [email protected] Twitter: @DW_Motion

Moog Animatics Hack Summer [email protected] Phone: 678.567.1951

Moog Animatics Dan Wiseman [email protected] Phone: 408.748.8721

Moog Animatics YouTube http://www.youtube.com/smartmotor Facebook http://www.facebook.com/smartmotor

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Thank You q  This webinar will be available at designworldonline.com

& via email

q  Tweet with hashtag #DWwebinar

q  Connect with q  Twitter: @DesignWorld

q  Facebook: facebook.com/engineeringexchange

q  LinkedIn: Design World Group

q  YouTube: youtube.com/designworldvideo

q  Discuss this on EngineeringExchange.com

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