Efficient Solutions For The Cement Industry

Efficient Solutions for the Cement Industry

Achieving more with intelligent sensors

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using intelligent sensors in process monitoring and emission measurement

Achieving high process energy efficiency and ensuring high product quality are the hallmarks of cost-effective cement production. The use of alternative fuels is becoming increasingly important. This makes it even more necessary to monitor the relevant processes using continuous gas analysis measurement technology. Compliance with the local emission limit values must also be ensured.

SICK analyzer systems and the related technologies are best suited to handle the demanding requirements of cement plant operations. SICK‘s broad product range makes it possible to find the optimal solutions for measuring the required operational parameters, even at high gas temperatures and dust concentrations. SICK analyzer systems are successfully used worldwide for providing continuous monitoring of emission limit values. SICK is the only manufacturer that can provide the full range of sensors for measuring dust con-centration, volume flow, and gas concentration and for performing data acquisition.

SICK sensors are used for controlling the processes related to cement production, including mass determination when transporting raw material, level measurement in silos, and object recognition in packaging machines. SICK stands for automation and benefits from decades of practical experience and expertise in just about every industry – this is what Sensor Intelligence is all about.

groundbreaking solutions

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Contents

About SICK 4Industries 6SICK LifeTime Services 8

Challenges 10Sensor solutions for the cement industry 12

Systems and project engineering 26

Product Portfolio overview 28Range of products 32

Connectivity 50SICK “Finders” / Partner Portal 59

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We deliver “Sensor Intelligence.”SICK sensor solutions for industrial automation are the result of exceptional dedication and experience. From development all the way to service: the people at SICK are committed to investing all their expertise in providing with the very best sensors and system solutions possible.

Over 5,800 people are on staff, with products and services available to help SICK sensor technology users increase their productivity and reduce their costs. Founded in 1946 and headquartered in Waldkirch, Germany, SICK is a global sensor specialist with nearly 50 subsidiaries and representations worldwide.

Our exemplary corporate culture fosters an optimum work-life balance, thus attracting the best employees from all over the world. SICK is one of the best employers – we have been among the winners of the prestigious German “Great Place to Work” award for many years in succession.

A company with a culture of success

Company

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SICK sensor systems simplify and optimize processes and allow for sustainable production. SICK operates at many research and development centers all over the world. Co-designed with customers and universities, our innovative sensor products and solutions are made to give a decisive edge. With an impressive track record of innovation, we take the key parameters of mo-dern production to new levels: reliable process control, safety of people and environmental protection.

SICK is backed by a holistic, homogeneous corporate culture. We are an independent company. And our sensor technology is open to all system environments. The power of innovation has made SICK one of the technology and market leaders – sensor technology that is successful in the long term.

Innovation for the leading edge A corporate culture for sustainable excellence

Company



“Sensor Intelligence.” for all requirementsSICK is a renowned expert in many industries, and is entirely familiar with the critical challenges they face. While speed, accuracy and availability take center stage in all industries, technical implementations vary greatly. SICK puts its vast experience to use to provide with precisely the solution you need.

Hundreds of thousands of installations and applications go to prove that SICK knows the different industries and their pro-cesses inside out. This tradition of uncompromising expertise is ongoing: As we move into the future, we will continue to design,

implement and optimize customized solutions in our application centers in Europe, Asia and North America. You can count on SICK as a reliable supplier and development partner.

For applications worldwide

Industries



With a track record of proven expertise in a great variety of industries, SICK has taken quality and productivity to new heights. The automotive, pharmaceutical, electronics and solar industries are just a few examples of sectors that benefit from our know-how. In addition to increasing speed and improving traceability in warehouses and distribution centers, SICK solutions provide accident protection for automated guided vehicles. SICK system solutions for analysis and flow measu-rement of gases and liquids enable environmental protection and sustainability in, for example, energy production, cement production or waste incineration plants.

SICK provides the right technology to respond to the tasks involved in industrial automation: measuring, detecting, monitoring and controlling, protecting, networking and integ-rating, identifying, positioning. Our development and industry experts continually create groundbreaking innova- tions to solve these tasks.

For your specific industry For performance across the board

www.sick.com/industries

Industries



Each of our products and solutions is accompanied by a com-prehensive range of services tuned precisely to the require-ments of the product or solution – along its entire life cycle. Backed by extensive industry expertise and more than 60 years

of experience, LifeTime Services stand for maximum availability and an exceptional service life of our products and solutions.

The benefit of SICK services

SICK Lifetime Services

For safety and productivity: SICK Lifetime Services

SICK Lifetime Services is a comprehensive set of high-quality services provided to support the entire life cycle of products and applications from plant walk-through all the way to upgrades. these services incre-ase the safety of people, boost the productivity of machines and serve as the basis for our customers’ sustainable business success.



www.sick.com/services

Verification & Optimization

• Inspection • Maintenance • Barcode checks • Accident investigation • Stoptime measurement • Machine safety inspection

Upgrade & Retrofits

• Machine conversion • Sensor upgrades • Retrofitting of technology

Consulting & Design

• Plant walk-through • Risk assessment • Safety concept • Feasibility studies • Software and hardware

design

Product & System Support

• Commissioning • Exchange units and repairs • Remote support • Hotline

Training & Education

• User training • Seminars • WebTraining

SICK Lifetime Services


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Sensor highlights and customized analysis technology from SICK

Challenges for the cement industry

Emission measurementThe cement industry continuously monitors emission levels in order to ensure environmentally friendly pro-duction. SICK’s analysis technology provides the process control center with all required values from the measured components. These values can then be further processed in an emission data acquisition system if required.

Quality controlSICK offers an intelligent, rugged rotary kiln inlet measurement solu-tion for monitoring clinker production. As when measuring emissions, it is also important here to reconcile high measurement availability with low maintenance cost.

ServiceSICK is a single source for a com-plete range of services – expert advice, skilled planning services, detailed project planning and engi-neering, installation, and commis-sioning. We also provide reliable post-sales maintenance and repair support.

The cement sector plays an important role within the building mate-rials industry. Productivity and product quality are the decisive fac-tors on the international stage. The cement industry, with its high level of energy and raw materials use, is particularly concerned with conserving natural resources and protecting the global climate.

Cement plants are therefore equipped with the most modern sen-sors and analyzer systems in order to meet market requirements for quality and cost efficiency. By providing intelligent solutions, SICK has proven itself in all areas of cement production – from the extraction of raw materials to the distribution of the end product.

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Optimum material flowMaterials such as coal, rock, and clinker are valuable. Accurately determining stored or transported quantities is vital for ensuring opti-mum production flow. SICK’s level sensors and volume measurement systems make it possible to manage storage and transport in order to match requirements.

machine safetyWhether on the packaging machine or when palletizing cement bags, safety solutions from SICK ensure operator safety, optimize production, reduce the machine footprint, and minimize downtimes.

Plant monitoringMonitoring the electrostatic precipita-tor to prevent explosion due to the sudden buildup of an excessive con-centration of CO is just as much a part of the proven complete solution as monitoring the coal bunker for smoldering fire.

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Sensor solutions for the cement industry

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Focus 3a 22

Packaging and logistics

Focus 3b 24


The following pages contain example applications to demonstrate the use of SICK products in differ-ent phases of production.

Focus 1 14

Raw materials extraction andprocessing

Focus 2a 16

Burning process

Focus 2b 18

Burning process

Focus 2c 20

Burning process

Focus 3c 25




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Focus 1:raw materials extraction and processing

Conveyor belt supervision and crusher monitoringThe Bulkscan® LMS511 laser volume flow-meter provides non-contact detection of the volume flow on conveyor belts, based on the principle of laser light time-of-flight measure-ment. The Bulkscan® LMS511 features rug-ged construction, high reliability, and wear-free operation allows continuous quantity

control at the crusher or at transfer points. Integrated loading center of gravity detection enables maximum transport performance and the detection of one-sided loads and one-sided conveyor belt loads. Conveyor belt control permits the detection of belt slippage, thus identifying elevated belt wear costs.

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Product: Bulkscan® LMS511, see page 48


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Overfill protection for aggregates and raw mealBefore burning, the raw meal and the aggre-gates are crushed in a pulverizer. Reliable monitoring of the filling level is indispensable for ensuring continuous production. With no mechanical moving parts, the LBV300 vibrat-ing level switch is highly rugged and is also immune to deposit formation. In addition, it

is easy to install and can be commissioned without filling.These product features make the LBV300 suitable not only for use in raw materials ex-traction and processing, but also for monitor-ing the filling level of the finished cement.

Process monitoring and precipitator protec-tion measurement at the preheaterThe composition of the exhaust gas at the outlet of the preheater provides information about the progression of the burning pro-cess, as well as indications of an imminent risk of explosion for the downstream electro-static precipitator. To acquire this informa-tion, changes in the concentration of the gas components CO, NO, O2, and, if applicable, SO2, are measured at the preheater. The oc-currence of high CO peaks in the exhaust gas indicates a risk for the downstream electro-static precipitator. The MAC800 extractive analyzer system with the GMS800 gas ana-lyzer is suited to this measurement task in-volving high dust loading, the gas tempera-tures, and the space limitations. This system enables reliable process gas monitoring, thus providing an economical solution for increas-ing plant efficiency and safety

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Product: LBV300, see page 48

Product: GMS800, see page 34



Focus 2a:Burning process

Optimizing secondary firing in the calcinerIn many cement plants, a calciner with sec-ondary firing is interposed between the pre-heater and the rotary kiln. The CO, NO, O2, and, if applicable, SO2 gas components in the kiln exhaust gas are continuously monitored in order to optimize the operation of the cal-ciner. An MCS300P HW hot-measuring ana-lyzer system with a back-purging gas

sampling probe is suited to handle these pro-cess conditions.Depending on the plant, the measurement point is located at a suitable point between the calciner outlet and the preheater outlet.

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Product: MCS300P HW, see page 37


◂ monitoring the coal bunkerThe coal dust used as fuel is stored in bun-kers. Coal bunkers present the risk of smol-dering fires in which CO can accumulate to form explosive mixtures with the air. By per-forming continuous measurement of the CO concentration, smoldering fires can be identi-fied at an early stage (due to the rise in CO) and handled in a timely manner. In addition,

O2 measurement can be integrated in order to monitor inert gas. The MKAS Compact an-alyzer system with an Ex-protected sampling probe is the ideal solution. The integrated SIDOR gas analyzer allows the simultaneous measurement of CO and O2 and can be ad-justed using ambient air. The long mainte-nance intervals reduce operating costs.

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monitoring CO and O2 to protect the coal millCoal dust is a commonly used fuel for ce-ment kilns. Inert gas is introduced into the coal mill to prevent fires. A rise in the O2 con-centration indicates a leak and the entry of air. By performing continuous O2 measure-ment, leaks can be identified early and han-dled in a timely manner. If required, CO mea-surement can be extended to detecting

smoldering fires. The MKAS Compact ana-lyzer system with an Ex-protected sampling probe is the ideal solution. The integrated SIDOR gas analyzer allows the simultaneous measurement of CO and O2 and can be ad-justed using ambient air. This sophisticated system provides the reliability needed for safety-related measurements.

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Product: SIDOR, see page 33

Product: SIDOR, see page 33



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Focus 2b:Burning process

Flue gas conditioning for performing down-stream dedustingIn the cooling tower, the hot exhaust gas from the heat exchanger is cooled by injecting wa-ter if necessary. This protects filter systems from excessively high gas temperatures and increases filtering efficiency when using elec-trostatic precipitators. The devices in SICK’s FLOWSIC100 product family continuously

and accurately perform non-contact gas ve-locity measurement, making them especially suited to optimization. The FLOWSIC100 H-AC model is especially suited for perform-ing measurements under conditions of high gas temperature and dust concentration. The low-maintenance FLOWSIC100 devices allow

efficient process regulation even with highly fluctuating flows.

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Product: FLOWSIC100 CEMS, see page 32


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monitoring process gases at the rotary kiln inletThe quality of the cement clinker is highly de-pendent on the process conditions in the ro-tary kiln. Performing gas analysis in the ro-tary kiln process provides the opportunity to optimize the kiln firing and the burning pro-cess simultaneously. The extreme measure-ment conditions under high temperatures

and dust concentrations make measurement more difficult. SICK provides a complete solu-tion with the SCP3000 gas sampling probe and the MCS300P HW analyzer system.

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Product: SCP3000, see page 37 Product: MCS300P HW, see page 37



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Focus 2c:Burning process

monitoring exhaust gas dedusting down-stream from the clinker cooler and the coal millDedusting equipment is used in cement plants for maintaining compliance with the regulatory dust limit values in exhaust gas in accordance with local regulations. Electro-static precipitators or fabric filters are used for dedusting. The measurement results

ensure that the limit values are kept and also provide an indicator of possible leaks or oth-er malfunctions in the filtering equipment. The DUSTHUNTER SP100 scattered light measuring device with a single-side mount-able measuring probe is especially suited for

fabric filters, while the DUSTHUNTER T200 transmissiometer is suited for electrostatic precipitators. Both devices have an integrat-ed device monitoring and thus require very little maintenance.

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Product: DUSTHUNTER S, see page 32


measuring exhaust gas emissionsEnvironmental regulations stipulate that cer-tain pollutants in the exhaust gas emitted by cement plants, as well as the reference val-ues, must be continuously monitored. The emissions monitoring regulations vary from country to country. In many countries, the emission measurement technology must be performance-tested, for example, according

to EN 15267-3 in Europe. With its broad range of products for performing emissions monitoring, SICK offers flexible, complete one-stop solutions. Dust measuring devices in the DUSTHUNTER product family, in-situ gas analyzers such as the GM700, and extractive gas analyzer systems such as the MCS100E HW and MCS100FT all find application here.

Analyzers for special components, such as the MERCEM300Z for mercury (Hg), round out the portfolio of solutions. The FLOWSIC100 CEMS product family provides volume flow measure-ment, and the MEAC2000 system performs data acquisition. The use of extractive or in-situ technology provides an ideal way to meet local measurement requirements.

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Product: MCS100FT, see page 34



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Focus 3a:Packing and logistics

Packaging machine (rotary packing machine)The bagging equipment is specifically tailored to the more stringent requirements of ce-ment packaging. SICK sensors handle all packaging machine detection tasks, from the packaging material feed system to the fin-ished filled cement bags. Here, the WL12-3 and WL9-3 small photoelectric sensors moni-

tor the usage of the bags fed from the roll.

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Product: WL12, see page 39 Product: WL9, see page 40


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tracking shipmentsReliable classification and tracking: From identifying individual packages for tracking the serial number or production line, to iden-tifying palettes in distribution. IDpro stands for SICK’s expertise in performing automated identification (1D or 2D codes, transponders) using laser measurement sensors, cameras, and RFID. (Image: LECTOR®62x image-based

code reader)

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Product: Lector®62x, see page 47



Focus 3b:Packing and logistics

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PalletizingAutomatic palletizers stack the filled cement bags onto pallets. The WL27-3 compact pho-toelectric sensor and the WT14-2 small photo-electric sensor ensure reliable detection in automatic feed systems. The transport speed of the cement bags is monitored by the DSF60 incremental encoder. The MPS analog posi-tioning sensor detects the empty pallets in the

correct position for loading by robots. A safety system ensures personnel protection and pro-cess safety. The C4000 Palletizer safety light curtain ensures intelligent human-material differentiation at the output of the palletizer system. Three L27 single-beam photoelectric safety switches monitor the feed area. The protective devices must be reset via the reset

pushbutton. ES21 emergency stop pushbut-tons complete the protection. The Flexi Soft safety controller links the signals from the safety sensors and actuators, thus ensuring the operation of the safety functions.

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Product: ES21, see page 44Product: MPS, see page 41Product: L27, see page 46


Focus 3c:Packing and logistics

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Stretch banding machineAfter the pallet has reached its position, the stretch film is secured to the palette and wrapped using upward and downward move-ments of the film. SICK’s IQ40, AFM60, and WL280-2 products handle both the measure-ment of palette dimensions and the detection tasks for controlling the wrapping process.Access protection with human-material differ-

entiation is handled at the feed area by the M4000 Advanced multiple light beam safety device with a UE403 and four WL280-2 com-pact photoelectric sensors, and at the output area by a C4000 Palletizer safety light curtain. The i10 Lock and i110S electromechanical safety switches monitor the access door. ES21 emergency stop pushbuttons complete the

protection. An E100 enabling switch is used for safe setup operation. The Flexi Soft safety controller links the signals from the safety sen-sors and actuators, thus ensuring the opera-tion of the safety functions.

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Product: i10 Lock, see page 43Product: AFM60, see page 46Product: IQ40, see page 42



Systems and project engineering

Everything from stand-alone devices to complete analyzer systems

SICK provides application-related system solutions based on an extensive range of products. In addition to standard solu-tions, SICK also provides customized system solutions for the cement industry.

ready-to-use analyzer containersWhether used for emissions or process measurements, the analyzers should be installed in the immediate vicin-ity of the measurement points. Analysis containers serve an important function here by protecting the highly pre-cise measuring systems and signal processing devices from the harsh ambient conditions at the installation site in the cement plant.

Custom planning and engineeringPlanning and engineering at SICK is combined with de-cades of experience in of emissions and process moni-toring. SICK’s engineers use the latest CAD systems to plan and design solutions to handle the cement plant requirements. In doing so, the latest technology in ana-lyzers and sample conditioning is deployed, and the cur-rent communications interfaces are used to ensure rapid data transfer. Systems are designed in accordance with the applicable international standards, as well as many national standards. Implemented solutions are exten-sively and clearly documented. The system documenta-tion thus forms the basis for creating comprehensive project documentation and for supplying replacement parts rapidly. Customers have an experienced project team and a worldwide service organization at their dis-posal through commissioning and afterwards to ensure reliable and sustained system operation.



Systems and project engineering

Project management according to internationally recognized methodsSICK ensures globally consistent and effective project management. No matter in what country our customers award a project contract to SICK, our international proj-ect teams provide consistent project results based on the same high standards of quality. Experienced project teams support the projects starting with the contract award and continuing through to acceptance at the con-struction site. These teams work to adhere to the sched-uled project delivery deadlines, organize the system ac-

ceptance in the plant or on-site, and update the project documentation in consultation with the customer. The project team remains available even after the conclusion of the project.The responsible project team begins supporting complex projects as early as the bidding phase. This ensures that all project requirements are correctly understood and included in the bid.



Versatile product range for industrial automation From the simple acquisition task to the key sensor technology in a complex production process: With every product from its broad port-folio, SICK offers a sensor solution that best combines cost effectiven-ess and safety.

Product overview

www.sick.com/products

Identification solutions • Bar code scanners • Image-based code readers

• Hand-held scanners • RFID

Photoelectric sensors • Miniature photoelectric sensors • Small photoelectric sensors • Compact photoelectric sensors

• Fiber-optic sensors and fibers • Cylindrical photoelectric sensors • MultiTask photoelectric sensors

Proximity sensors • Inductive proximity sensors • Capacitive proximity sensors

• Magnetic proximity sensors

magnetic cylinder sensors • Analog positioning sensors • Sensors for T-slot cylinders • Sensors for C-slot cylinders

• Sensor adapters for other cylinder types



Product overview

detection and ranging solutions • Laser measurement technology

System solutions • Volume measurement systems • Code reading systems

Fluid sensors • Level sensors • Pressure sensors

• Flow sensors • Temperature sensors

registration sensors • Contrast sensors • Color sensors • Luminescence sensors • Fork sensors

• Array sensors • Register sensors • Markless sensors

distance sensors • Short range distance sensors

(displacement) • Mid range distance sensors • Long range distance sensors • Linear measurement sensors

• Ultrasonic sensors • Double sheet detector • Optical data transmission • Position finders

• Dimension weighing scanning systems

• Vision systems



Product overview

sens:Control – safe control solutions • Safety relays • Safety controllers

• Network solutions

Safety switches • Electro-mechanical safety

switches • Non-contact safety switches

• Safety command devices

Opto-electronic protective devices • Safety laser scanners • Safety camera systems • Safety light curtains • Multiple light beam safety

devices

• Single-beam photoelectric safety switches

• Mirror and device columns • Upgrade kits

Automation light grids • Advanced automation light grids • Standard automation light grids

• Smart light grids

Vision • Vision sensors • Smart cameras

• 3D cameras



Product overview

gas flow measuring devices • Gas flow meters • Mass flow meters

• Volume flow measuring devices

Analyzers and systems • Gas analyzers • Dust measuring devices • Analyzer systems

• Liquid analyzers • Data acquisition systems • Tunnel sensors

Encoders • Absolute encoders • Incremental encoders

• Linear encoders • Wire draw encoders

motor feedback systems • Interfaces: incremental, HIPER-

FACE® and HIPERFACE DSL®

• Safety motor feedback systems

• Rotary and linear motor feed-back systems for asynchronous, synchronous motors and linear motors

Software • Safexpert® safety software


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duStHuntEr S | Dust Measuring DevicesFLOWSIC100 CEmS | Gas flow measuring devices

duStHuntEr S – At a glance • For very low to medium dust concen-

trations • For small to large duct diameters

• Automatic check of zero and refer-ence point

• Contamination check (not DUST-HUNTER B50)

your benefits • Easy installation, commissioning, and

operation • Measurement independent of gas

velocity, humidity and particle charge

• Approved according to EN 15267-3 (not DUSTHUNTER SB50)

• Low maintenance due to self-moni-toring

- www.mysick.com/en/DUSTHUNTER_SFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

FLOWSIC100 CEmS – At a glance • Rugged titanium transducers for high

durability • Corrosion-resistant material for appli-

cation in aggressive gases (option) • Integral measurement over the duct

diameter with types H, M and S

• Probe type PR for economic installa-tion from one side of the duct

• Automatic function control with zero and span point check

your benefits • Reliable flow measurement for ducts

with small up to very large diameters • High durability of the device • Minimum operating and maintenance

costs • Accurate measuring results under

difficult measuring conditions

• Measurement without pressure loss, therefore no influences on the process

• User-friendly operation via SOPAS ET software

• Reliable function monitoring due to enhanced diagnosis

- www.mysick.com/en/FLOWSIC100_CEMSFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/DUSTHUNTER_S

http://www.mysick.com/en/FLOWSIC100_CEMS

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Gas Analyzers | gm700 Gas Analyzers | SIdOr

gm700 – At a glance • High selectivity due to high spectral

resolution • Short response times • No calibration required

• No moving parts: minimal wear and tear

• No gas sampling and conditioning required

your benefits • Unbiased measuring values due to

in-situ measurement directly in the process

• Best application solution using probe or cross-duct type

• High reliability during operation • Also applicable for harsh environment

conditions • Detection of fast and short-term

process fluctuations

- www.mysick.com/en/GM700For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

SIdOr – At a glance • Detector with high long-term stability • Paramagnetic or electrochemical O2

measurement

• Automatic adjustment with compo-nent-free ambient air

• Insensitive to contaminations

your benefits • Automatic adjustment, self-monitoring

and fault diagnosis • Test gas adjustment only every 6

months • Long maintenance intervals

• TÜV approval and ATEX type approval for measurement of CH4, CO2 and O2

• Repairable on site • Exchange of components without

complicated temperature adjustment in the factory

- www.mysick.com/en/SIDORFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/GM700

http://www.mysick.com/en/SIDOR


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gmS800 | Gas AnalyzersmCS100Ft | Gas Analyzers

gmS800 – At a glance • 7 different analyzer modules: DEFOR

(NDUV, UVRAS), FIDOR (FID), MULTOR (NDIR), OXOR-E (electrochemical O2), OXOR-P (paramagnetic O2), THERMOR (TC) and UNOR (NDIR)

• 4 different types of enclosures

• Gas module with sample gas pump and/or control sensors

• New enclosure type for easy and quick integration in analyzer cabinets

• Remote diagnosis via Ethernet with software SOPAS ET

your benefits • Approved according to EN 15267-3

and EN 14181 • Installations in Non-Ex-areas and

Ex-areas (Zone 1 and 2 according to ATEX) possible

• Minimum service and maintenance work as well as easy reconditioning of existing installations due to modular design

• Adjustment without test gases via optional adjustment unit

• Minimal influence of ambient temper-ature through thermostatic controlled modules

• System solutions with turn-key ana-lyzer cabinets MAC800

• Reliable measuring results by proven measurement technology

• Easy maintenance and repair due to replacement of complete assemblies or modules

- www.mysick.com/en/GMS800For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

mCS100Ft – At a glance • Lowest approved HF measuring range

of 0 ... 3 mg/m³ • Automatic spectrum adjustment via

AutoVAL for reliable measuring values • Operation via touchscreen • Sample gas transport by an ejector

without moving parts

• Approved according to EN 15267-3 • Remote control and diagnosis via

software SOPAS ET • Automatic adjustment, backflushing

and filter cleaning

your benefits • Proper HF limit value monitoring • Only one analyzer for more than 10

measuring components • Easy integration into the customer

network environment

• Long maintenance interval of 6 months for most components

• Type approved measurement of greenhouse gases such as N2O, CH4 and CO2

• Low maintenance requirements

- www.mysick.com/en/MCS100FTFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/GMS800

http://www.mysick.com/en/MCS100FT


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Gas Analyzers | mErCEm300Z Analyzer systems | MAC800

mErCEm300Z – At a glance • Accurate measurement of “total mer-

cury” directly in a thermal converter (patented)

• Measuring operation without using consumables

• Very low maintenance gas sampling using an ejector pump – no moving parts

• Integrated adjustment cell for auto-matic drift correction

• Automatic adjustment of the entire measuring system with a built-in test gas generator (optional)

• Modular design with the entire system

your benefits • Reliable results of the actual measur-

ing values of elemental Hg and Hg compounds in gases

• Very low operating expenses • Minimum maintenance expenditure • Long-term stability minimizes techni-

cian time requirements due to self-adjusting measuring system

• Measuring certainty using the fully automated adjustment with test gas

• Convenient and fast access for easy service and user-friendly remote diagnosis

- www.mysick.com/en/MERCEM300ZFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

mAC800 – At a glance • Cold-extractive analyzer system certi-

fied according to EN 15267-3 • Plug-and-play analyzer modules with

24 V power supply • Operating unit for displaying all mea-

sured values and status information on a touch screen

• External sensors via interfaces con-nectable

• Display and control of external sen-sors is possible

• Remote control of the complete system via Ethernet, Modbus or ad-ditional GPRS modem

your benefits • Cost-effective investment because of

easy modifications for future needs • Easy commissioning and trouble-free

on-site approval of the automatic measuring system (AMS) by the rel-evant authorities

• Full overview via touchscreen and integration of remote sensors (p, T, volume flow, dust)

• Easy service due to clear separation of the electrical and the analytical sections

• High availability through easy and fast change of modules

• Ethernet or Modbus connection to networks

- www.mysick.com/en/MAC800For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/MERCEM300Z

http://www.mysick.com/en/MAC800


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mKAS systems | Analyzer systemsmCS100E systems | Analyzer systems

mKAS systems – At a glance • Up to 3 S710 or SIDOR analyzers or

NOx-converter • Includes the major system compo-

nents

• Can be upgraded with optional com-ponents

• Wired and tested – ready for use

your benefits • Due to modular concept adaptable to

the measuring task • Proven system components offer a

reliable solution

• Fulfills the requirements for an auto-matic measuring system according to EU standards

• Reduced response times due to sample gas bypass

- www.mysick.com/en/MKAS_systemsFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

mCS100E systems – At a glance • Extractive measurement of up to 8

IR-active gas compounds • Additional oxygen and total hydrocar-

bon analyzers as an option • Test gas supply at the gas sampling

probe or at the analyzer

• Back-purging of gas sampling probe for cleaning of filters

• Fast sample gas exchange for minimizing adsorption and desorption effects

• Automated sample point switching

your benefits • Measurement of several gas compo-

nents with one analyzer • Heated gas paths enables measure-

ment of difficult gases like HCl and NH3

• Long maintenance intervals (typically 3 months) due to self monitoring of the analyzer

• QAL3 drift test according to EN 14181 with internal calibration filter wheel – no test gas required

• Especially low measurement ranges for SO2, NO, NO2 possible

- www.mysick.com/en/MCS100E_systemsFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/MKAS_systems

http://www.mysick.com/en/MCS100E_systems


3 7

Analyzer systems | mCS300P HW Analyzer systems | SCP3000

mCS300P HW – At a glance • Simultaneous measurement of up to

6 components plus O2

• Sample flow control and sample gas pressure measurement

• Temperature of heated system com-ponents up to 220 °C

• Automatic sample point switching for up to 8 sample points (option)

• Automatic adjustment of zero and span point

• Integrated adjustment unit without span gas (option)

• Extended operation via PC and software

• Flexible I/O modules

your benefits • Economic, automatic adjustment

without expensive test gases • Easy remote control by integration in

existing networks • Automatic control of the complete

measuring system and probe

• Low maintenance and reliable due to hot measurement

• In combination with probe SCP3000 also for measurements at high dust loads and high temperatures

- www.mysick.com/en/MCS300P_HWFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

SCP3000 – At a glance • For gas temperatures up to 1400 °C • For very high dust loads up to 2000

g/m³ • Effective shock blower prevents

blockage on probe inlet • Rotating unit prevents backing of

deposits on probe surface

• Self-test functions to protect com-ponents against power, coolant or compressed air malfunction

• Pneumatic or electric retraction of the probe in case of power, coolant or compressed air malfunction

your benefits • Minimum installation requirements

due to modular design • Reduced maintenance costs: up to

100 hours per year due to automatic purging and cleaning of probe and filter

• Automatic monitoring and remote control functions of the complete system via PLC

• Comfortable touch screen with intui-tive menus for easy use

• High operational availability and func-tional reliability due to anti-stick and back-purging system

• Secure operation due to self-test functions and emergency retraction of the probe

• Approved system for harsh process conditions

- www.mysick.com/en/SCP3000For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/MCS300P_HW

http://www.mysick.com/en/SCP3000


3 8

MEAC2000 | Data Acquisition SystemsW280-2 | Compact photoelectric sensors

mEAC2000 – At a glance • Evaluation according to EU directives

2000/76/EC and 2001/80/EC • Evaluation according to 13., 17., 27.

and 30. FICA and TA -Luft (Technical. Instructions on Air Quality Control)

• Inclusion of operational parameters and plant conditions

• Visualization of emission and opera-tional data

• Remote data transfer, remote diagno-sis and remote control

• Alarm signals when exceeding the limit values

your benefits • Software monitors all communica-

tions with connected field devices and control systems

• All values are stored on hard disk, thus it is possible to look at data his-tory even after many years

• A routine back-up is made regularly on a second hard disk

• Screen displays and output of actual and historical data are freely configu-rable

- www.mysick.com/en/MEAC2000For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

W280-2 – At a glance • highly visible red light spot thanks to

the Bright Light LED • Light/dark switching (DC devices only) • Rotatable connector, cable connec-

tion or terminal chamber • Versions for 10 – 30 V DC or 24 –

240 V DC/AC voltage supply

• AC/DC devices are compliant with EN61000-6-3 (electromagnetic inter-ference for “residential, commercial and light-industrial environments”)

• Stainless steel mounting bracket and P250 reflector (for WL280 only) are included in delivery

• UL recognized

your benefits • Visible red light of the Bright Light

LED for simpler alignment of the sensors

• DC variants with light/dark switching ensure application flexibility, reducing the number of devices required for an application

• Rotatable connector provides flexibil-ity for space-restricted installations

• All necessary mounting and operating accessories are included in delivery, enabling quick and easy setup: since mounting bracket (stainless steel 1.4301) and reflector with the WL280 are included in delivery scope

• DC devices and AC/DC devices avail-able in the same housing, allowing electrical flexibility

- www.mysick.com/en/W280-2For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/MEAC2000

http://www.mysick.com/en/W280-2


3 9

Small photoelectric sensors | W12-3 Small photoelectric sensors | W14-2

IP69K

W12-3 – At a glance • Best-in-class optical performance due

to superior OES technology • Autocollimation with retro-reflective

sensors • Background and foreground sup-

pression with second emitter LED on proximity sensors

• Highly visible, precise light spot and high-energy IR transmitters

• Rugged die-cast zinc housing, op-tional with Teflon® coating

• Connection via cable or rotatable connector

• Mounting options with through holes, base blind holes, oblong through holes and dovetail

• IO-Link communication available (optional)

your benefits • Reliable detection due to superior

ASIC (application-specific integrated circuit) technology and immunity to optical interference factors from the industrial environment

• PinPoint LED technology provides a bright, small and precise light spot that enables quick and easy sensor alignment

• Precise switching characteristics en-sure reliable object detection, reduc-ing downtime caused by re-adjusting sensors during recipe changes

• Wide range of products enclosed in a rugged metal housing enables ap-plication flexibility in a broad range of industrial environments

• Remote diagnostics and maintenance using IO-Link reduces overall down-time (optional)

• Flexible mounting options reduce installation time

• Easy installation using SICK acces-sories


LISTED 87LL

C US®

Class 2

W14-2 – At a glance • Outstanding background suppression

with OES3 technology • Highly visible and precise light spot

due to PinPoint LED in selected products

• Slim, durable plastic housing • Complete sensor family with proxim-

ity, retro-reflective and through-beam variants

your benefits • Reliable object detection at a cost-

effective price • PinPoint LED technology provides a

highly visible red light that enables quick and easy setup

• Broad product range gives users a va-riety of choices to fit their application

• Rugged plastic housing in a slim design simplifies installation

• Quick and easy installation using SICK accessories saves time





4 0

W9-3 | Small photoelectric sensorsW27-3 reflex Array | Compact photoelectric sensors

W9-3 – At a glance • High-performance sensor in ultra-

rugged VISTAL™ housing • PinPoint LED for highly visible and

precise light spot

• Two emitter LEDs for best-in-class background suppression

• Variable mounting with M3 or M4 hole pattern

• Wide range of connection options

your benefits • Robustness with the VISTAL™ housing • Best in class performance

• Wide variance in connection, mouting and optic


W27-3 reflex Array – At a glance • Minimum Detectable Object > 10 mm

with a 40 mm detection area for the standard resolution variant

• Sensing range from 0 up to max. 3.5 m

• Minimum distance between sensor and reflector 0.5 m

• Intensive red light for easy alignment • CTA automatically adjusts the switch-

ing threshold as contamination oc-curs over time

your benefits • Reliable detection regardless of

target position within the array: detec-tion height 50 mm (MDO: > 12 mm) or detection height 24 mm (MDO: > 5 mm)

• Less installation effort compared to light grids or multiple single-point photoelectric sensors

• PinPoint technology and optical align-ment procedure enables simple and quick commissioning

• Continuous Threshold Adjustment (CTA) ensures less downtime

- www.mysick.com/en/W27-3_Reflex_ArrayFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.


http://www.mysick.com/en/W27-3_Reflex_Array


4 1

Miniature photoelectric sensors | g6 Analog positioning sensors | mPS

g6 - At a glance • PinPoint LED for a bright, precise light

spot • Durable metal threaded inserts • SICK ASIC technology - the result of

decades of experience in photoelec-tric sensors

• Large, user-friendly potentiometer • Large, bright indicator LEDs • IP 67 enclosure rating

your benefits • Easy alignment and precise object

detection due to a highly visible PinPoint LED

• Quick and easy mounting and high durability due to threaded metal inserts

• SICK ASIC technology provides high performance and excellent reliability

• Easy to adjust due to large, user-friendly potentiometers

• Easy to monitor due to large, bright indicator LEDs

• Easy installation with SICK acces-sories

- www.mysick.com/en/G6For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

- www.mysick.com/en/MPSFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

mPS - At a glance • Magnetic position sensor for pneu-

matic and hydraulic cylinders with T-slot

• Output signal: analog, 4 – 20 mA cur-rent and 0 -10 V (in one sensor)

• Superior precision: 0.05 mm resolu-tion, 0.1 mm repeatability, 0.3 mm linearity, 1 ms measurement rate

• Electric setting of zero point and end point via teach-in button (optional)

• Various lengths available from 32 - 256 mm

your benefits • Maximum flexibility with several dif-

ferent measuring ranges from 32 to 256 mm

• Easy analog output setup: adjustable zero and end point can be taught via single button

• Drop-in T-slot mounting from above makes assembly easy

• Selectable installation direction to optimize cabeling

• Efficient measurement of stroke due to minimal blind zones, increasing machine throughput

• Simple commissioning due to “in-range” indicator

• Output signal: analog, 4 – 20 mA current and 0 -10 V (in one sensor) reduces inventory cost by part num-ber reduction

http://www.mysick.com/en/G6

http://www.mysick.com/en/MPS


4 2

Im Standard | Inductive proximity sensorsIQ Standard | Inductive proximity sensors

Im Standard – At a glance • Precise operating distances due to

ASIC technology • Extra tough thanks to high fastener

torque and hot melt adhesive filling • M8 to M30 sizes available • Operating distance from 1.5 mm to

20 mm

• IP 67 enclosure rating • Operating temperature from -25° C

to +70° C • DC, AC and AC/DC versions available • Customer-specific models available

your benefits • Reduced machine downtime • Reduced mechanical damage • Fewer maintenance costs due to

longer service life

• High resistance to shock and vibra-tions

- www.mysick.com/en/IM_StandardFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

LISTED 87LL

C US®

Class 2

IQ Standard – At a glance • Long sensing distance up to 60 mm • DC, AC and AC/DC versions available • Wide range of housing and mounting

options

• Variety of connection options includ-ing terminal, cable (flying leads) and connector types

• Customer-specific models and value add options are available

your benefits • Increased machine throughput with

less machine downtime • Maintenance cost reduction and

reduced mechanical damage due to long sensing range

• Reduced maintenance cost due to longer service life

• Time-saving quick and easy installa-tion

- www.mysick.com/en/IQ_StandardFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/IM_Standard

http://www.mysick.com/en/IQ_Standard


4 3

Safety controllers | Flexi Soft Electro-mechanical safety switches | i10 Lock

Flexi Soft – At a glance • Modularly expandable (12 ... 144

inputs/outputs) • Intuitive configuration software: easy

operation, simulation mode, wiring diagrams, freely downloadable

• Configuration memory in the system plug

• Safely link up to four Flexi Soft safety controllers via EFI

• Integration into all common fieldbus systems

• Enhanced sensor functionalities via EFI interface

• 38 TÜV certified function blocks

your benefits • Prevention of redundant inputs and

outputs saves money • Fast commissioning via a system

plug that saves and stores system configurations

• Less downtimes due to gateways, e.g., PROFInet I/O, PROFIBUS-DP, EtherCAT, CANopen, Modbus TCP, Ethernet (TCP/IP)

• Standard RS-232 diagnosis via the main module enables real-time diagnostics for quick commissioning, faster troubleshooting and reduced downtime

• Simulation mode allows a user to verify the safety functions before installation

• Fast hardware selection by drag and drop from a list of simple to under-stand element icons

- www.mysick.com/en/Flexi_SoftFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

i10 Lock – At a glance • Narrow plastic housing • Rigid or mobile actuators • 3 M20 x 1.5 cable entry glands

• Locked by spring force and magnetic force

• Lock and door monitoring • IP 67 enclosure rating

your benefits • Small design simplifies installation

and makes it easy to mount directly on the guard door frame

• Flexible electrical connectivity due to three cable entry glands

• Improved diagnostics due to addi-tional signaling contacts

• Practical, simple adjustment due to various actuators that are suitable for any door

• Different switching elements offer the appropriate solution for electrical installation

- www.mysick.com/en/i10_LockFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/Flexi_Soft

http://www.mysick.com/en/i10_Lock


4 4

ES21 | Safety command devicesE100 | Safety command devices

ES21 – At a glance • Either as surface-mounted version

with housing or as built-in version (Ø 22 mm)

• Built-in version for machine control panels with self-monitoring contacts between the pushbutton and switch-ing element

• Surface-mounted version for direct mounting on different machines and systems

• Rotational or key unlocking • Variants with LED ring lighting • Available with protective collar to

prevent inadvertent actuation

your benefits • Increased safety due to self-monitor-

ing contacts • Reduction in accidental faults due to

variants with a protective collar

• User-friendly status indicator identi-fied by a colored mark or LED ring around the pushbutton simplifies diagnostics

• Successful down to the last detail: award-winning and appealing design

- www.mysick.com/en/ES21For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

E100 – At a glance • Plastic housing with connected cable • 3-stage functional structure (off-on-

off) • Slow-action switching elements with

four contacts

• Variant with additional plus/minus buttons

• Complies to the standard IEC/EN 60947-5-8

your benefits • Personal protection with enabling

switches: increased safety in setup mode when protective devices are deactivated

• Plus/minus buttons for additional control of direction of movement

• Different cable lengths available to meet customer application require-ments

- www.mysick.com/en/E100For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/ES21

http://www.mysick.com/en/E100


4 5

Safety light curtains | C4000 Palletizer Multiple light beam safety devices | m4000 Advanced

C4000 Palletizer – At a glance • Type 4 (IEC 61496), PL e (EN ISO

13849) • Self-teaching, dynamic blanking

detects goods and pallets • Direction recognition

• Multiple sampling • Reduced resolution • Muting alternative • Beam coding • Object gap suppression

your benefits • Cost-effective: No additional muting

sensors or protective measures are required.

• A compact sensor pair reduces the mounting requirements considerably – additional muting sensors are not required

• With the dynamic and self-teaching blanking function, the system can reli-ably differentiate between people and material – this provides maximum safety

• The assorted feasibility of pallets allows the passage of mesh boxes, Euro pallets and half pallets, increas-ing plant availability

• Saves storage space: pallets can be parked permanently in the protective field

• One system monitors several con-veyor belts, reducing sensor costs

• Quick commissioning: Euro pallets, mesh boxes etc. are detected without any programming

- www.mysick.com/en/C4000_PalletizerFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

m4000 Advanced – At a glance • Type 4 (IEC 61496), PL e (EN ISO

13849) • Robust housing with three mounting

grooves • 7-segment display • Wide scanning range, up to 70 m

• External device monitoring (EDM), restart interlock (RES), application di-agnostic output (ADO), SDL interface

• Muting in combination with the UE403 switching amplifier

• Laser alignment aid and LED optional integrated

• Configuration and diagnostics via PC

your benefits • The wide scanning range allows the

device to be customized according to the application

• Robust design with a high level of resistance to environmental changes ensures high machine availability, even under special ambient condi-tions

• Mounting grooves on three housing sides ensure more mounting flexibility and simplify machine integration

• Customer-friendly interfaces and status display simplify commissioning and maintenance

• For 2- and 4-sensor muting, the on-site connection of the muting signals significantly minimizes wiring costs and simplifies commissioning and maintenance

• Reduced downtime due to 360° visible LED, diagnostics displays and configuration memory in the UE403 switching amplifier

- www.mysick.com/en/M4000_AdvancedFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/C4000_Palletizer

http://www.mysick.com/en/M4000_Advanced


4 6

L27 | Single-beam photoelectric safety switchAFS/AFm60 SSI | Absolute encoders

L27 – At a glance • Type 2 (IEC 61496), PL c (EN ISO

13849), only in conjunction with suit-able testing device, e.g. Flexi Classic, DeviceNet Safety

• Compact size with ranges up to 35 m

• Integrated heating • Enclosure rating IP 67 • Temperature range from –40 °C ... +

55 °C

your benefits • Easy integration due to small, com-

pact versions with maximum range • Directly connect to a safety controller

– without a separate evaluation unit, reducing costs

• Flexible device integration makes it possible to set up individual protec-tive fields

• Well suited to withstand extreme ambient conditions such as heat, cold or moisture

- www.mysick.com/en/L27For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

AFS/AFm60 SSI – At a glance • High-resolution absolute encoders

with up to 30 bits (AFM60) or up to 18 bits (AFS60)

• Face mount flange, servo flange, blind or through hollow shaft

• SSI, SSI + Incremental or SSI + Sin/Cos interface

• Programmable resolution and offset (dependent on type)

• Connection system: M12, M23 con-nector or cable outlet

• Enclosure rating: IP 67 (housing), IP 65 (shaft)

• Operating temperature: –30 °C to +100 °C (depends on type)

your benefits • Programmability of the encoders

means less storage, greater machine availability and easy installation

• Precise positioning due to high reso-lutions

• Large selection of mechanical inter-faces and electrical contacting pos-sibilities: Suitable for all applications

• Suitable for applications with limited space requirements (extremely short installation depth of 30 mm)

• Very good rotation accuracy due to increased bearing distance

• One programming tool and software with automatic encoder detection for AFS60/AFM60/DFS60

- www.mysick.com/en/AFS_AFM60_SSIFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/L27

http://www.mysick.com/en/AFS_AFM60_SSI


4 7

Incremental encoders | dFS60 Image-based code readers | LECtOr®62x

Incremental encoders | dFS60 Image-based code readers | LECtOr®62x

dFS60 – At a glance • Compact installation depth • High resolution up to 16 bits • Optionally programmable: Output volt-

age, zero pulse position, zero pulse width and number of pulses

• Connection: Radial or axial cable outlet, M23 or M12 connector, axial or radial

• Electrical interfaces: 5V & 24V TTL/RS-422, 24 V HTL/push pull

• Mechanical interfaces: face mount or servo flange, blind or through hollow shaft

• Remote zero set possible

your benefits • Reduced storage costs and downtime

due to customer-specific program-ming

• Variety of different mechanical and electrical interfaces enable the encoder to be optimally adjusted to fit the installation situation

• Excellent concentricity even at high speeds

• High resolution of up to 16 bits en-sures precise measurements

• Permanent and safe operation due to a high enclosure rating, temperature resistance and a long bearing lifetime

• Programmability via the PGT-08 pro-gramming software and the PGT-10-S display programming tool allow the encoder to be adapted flexibly and quickly according to customer needs

• Programmable zero pulse position simplifies installation

- www.mysick.com/en/DFS60For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

LECtOr®62x – At a glance • Decoding of most popular code types:

1D, 2D, direct part marking • Easy integration with industrial net-

works: serial, USB, several fieldbus technologies

• Auto setup with function buttons, aiming laser, focus adjustment and green feedback LED – for quick setup without PC

• Compact design and industrial hous-ing

• Analysis tools include live image capturing, code verification and read rate view

your benefits • Intelligent decoding algorithms pro-

vide reliable reading performance for improved read rates and throughput

• IDpro facilitates integration with most popular industrial networks

• Intuitive setup with function but-tons, auto setup, aiming laser, focus adjustment and green feedback LED reduces training and installation time and costs

• Compact design and flexible interface connections make it easy to install in reduced spaces

• Quick analysis of read rate perfor-mance and code quality allows for efficient control

• Cloning back-up systems ensure low machine downtime in the event of unexpected incidents

• SICK LifeTime Services give you peace of mind

- www.mysick.com/en/LECTOR62xFor more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/DFS60

http://www.mysick.com/en/LECTOR62x


4 8

LBV300 | Level sensorsBulkscan LmS511 | Flow sensors

LBV300 – At a glance • Tough device design • Several housing materials and electri-

cal outputs available • Immune to deposit formation • Commissioning without filling • Process temperature up to 250 °C • Very high repeatability

• ATEX versions (1D/2D/1G/2G) avail-able

• Tube-extended version (LBV330) up to 6 m and rope extensions version (LBV320) up to 80 m available for vertical mounting

your benefits • Easy installation and commissioning,

no calibration necessary • Easy operation and integration, saves

time • Maintenance-free sensor, reduces

downtime

• Testing in place possible – no mount-ing required, which reduces installa-tion time

• Flexible and tough system for a multi-tude of applications

• Solutions for vertically mounted switches in difficult installation condi-tions and surroundings

- www.mysick.com/en/LBV300For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

Bulkscan LmS511 – At a glance • Non-contact measurment of volume

and mass flow of bulk material • Laser pulses with high angular

resolution ensure outstanding image resolution

• 5-echo pulse evaluation produces highly reliable measurements

• Offers non-contact belt monitoring

• Integrated center-of-gravity calculator • Robust structure for harsh ambient

conditions • Can also measure at low tempera-

tures thanks to integrated heater • Compact housing with enclosure rat-

ing IP67

your benefits • Maximizes conveyor throughput • Reduces maintenance costs by pre-

venting belt slippage • Increases the conveyor belt’s service

life • Reduces loading time

• Increases efficiency by optimizing belt capacity

• Simple installation • Low maintenance costs • Offers savings through minimized

energy consumption

- www.mysick.com/en/Bulkscan_LMS511For more information, just enter the link and get direct access to technical data, CAD design models, operating instruc-tions, software, application examples and much more.

http://www.mysick.com/en/LBV300

http://www.mysick.com/en/Bulkscan_LMS511





Connectivity – Always well-connected with SICK

remote diagnosticsRemote access to the devices and systems is also pos-sible online using analog telephone, cell phone, or Ether-net network connections via SICK’s RDU remote diagnos-tics unit.Customer benefits:• Rapid assistance in the event of malfunction• Efficient solution: remote diagnostics allow reduction

of on-site service calls• Optimized and targeted service calls: if on-site service

is required, the technician has already developed the required solution via remote diagnostics

TCP/IPInternet

Plant networkMeasuring point/device

Current data via standardized communicationSICK’s products have a standardized data communications system for digital controllers to ensure that all data, measured values, and parameters are available at all times and can be conveniently visualized and processed. moreover, this is available across systems from the customer’s system network. data can thus be processed further in the internal computer system at any time.

OperationAnalyzers and systems are operated:• Directly from the analyzer’s operating unit• Via a controller, enabling visualization and configura-

tion for numerous analyzers• Remotely via Ethernet or a mobile network• With SOPAS ET, SICK’s visualization and configuration

Software

Signals, interfaces and protocols• Analog and digital signals• Interfaces: • Serial interfaces such as RS-232/RS-485/RS-422 • Ethernet network • OPC• Protocols • Modbus or Modbus TCP

Analyzers and Systems

OPCEthernet

ModbusEthernet/RS-485

I/Oanalog, digital

Data acquisition and processing systems



Connectivity – Always well-connected with SICK

Operational man-agement level

Dust

Volume flow

Temperature, pressure

Control unit

Data acquisition system

Remote diagnostics

Gas components

Operational monitoring

ERP system, plant management system

In-situ gas analysis

Refe

renc

e pa

ram

eter

s

Ethernet

Ethernet

Extractive gas analysis

Analysis systems

OPC Server

Remote diagnostics, remote maintenance

Ethe

rnet

Optional

measuring systems



notes



notes



notes



notes



notes



notes



notes



Services

For safety and productivity: SICK Lifetime Services

SICK LifeTime Services is a comprehensive set of high-quality services provided to support the entire life cycle of prod-ucts and applications from system design all the way to upgrades. These services increase the safety of people, boost the productivity of machines and serve as the basis for our customers’ sustainable business success.

Consulting & designGlobally available experts for cost-effective solutions

training & EducationEmployee qualification for increased competitiveness

upgrade & retrofitsUncovers new potential for machines and systems

Verification & OptimizationChecks and recommendations for increased availability

Product & System SupportFast and reliable, by telephone or on location

SICKLifeTimeServices

RETROFIT

T

RA

IN

CONSULT SUP

PO

RT CHECK

www.mysick.com – search online and order

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Search online quickly and safely – with the SICK “Finders” Efficiency – with the e-commerce tools from SICK

Product Finder: We can help you to quickly target the product that best matches your application.

Applications Finder: Select the application description on the basis of the challenge posed, industrial sector, or product group.

Literature Finder: Go directly to the operating instructions, technical information, and other literature on all aspects of SICK products.

Find out prices and availability: Determine the price and possible delivery date of your desired product simply and quickly at any time.

request or view a quote: You can have a quote gener-ated online here. Every quote is confirmed to you via e-mail.

Order online: You can go through the ordering process in just a few steps.

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SICK AG | Waldkirch | Germany | www.sick.com

Leading technologies

With a staff of more than 5,800 and nearly 50 subsidiaries and represen-tations worldwide, SICK is one of the leading and most successful manufac-turers of sensor technology. The power of innovation and solution competency have made SICK the global market leader. No matter what the project and industry may be, talking with an expert from SICK will provide you with an ideal basis for your plans – there is no need to settle for anything less than the best.

Unique product range

• Non-contact detecting, counting, classifying, positioning and measur-ing of any type of object or media

• Accident and operator protection with sensors, safety software and services

• Automatic identification with bar code and RFID readers

• Laser measurement technology for detecting the volume, position and contour of people and objects

• Complete system solutions for analy-sis and flow measurement of gases and liquids

Comprehensive services

• SICK LifeTime Services – for safety and productivity

• Application centers in Europe, Asia and North America for the develop-ment of system solutions under real-world conditions

• E-Business Partner Portal www.mysick.com – price and availabi-lity of products, requests for quotation and online orders

SICK at a glance

Worldwide presence with subsidiaries in the following countries:

Australia Belgium/Luxembourg Brasil Ceská republika Canada China danmark deutschland España France great Britain India Israel Italia Japan

méxico nederland norge Österreich Polska românia russia Schweiz Singapore Slovenija South Africa South Korea Suomi Sverige taiwan türkiye united Arab Emirates uSA

Please find detailed addresses and additional representatives and agencies in all major industrial nations at www.sick.com

Technology

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