Device Connection Systemsfor Industrial Ethernet

Ideal solutions for any network

With its product and product mix policy METZ CONNECT provides consistent systems for a safe and trouble-free

data flow - from the pc board to plugs, cables and patch panels up to the infrastructural environment - and that

in the market segments industrial electronics, data and communication technology and building automation. So,

METZ CONNECT guarantees an integrated and transparent communication in all fields of application - without

system discontinuities and performance losses.

In addition METZ CONNECT offers cross range system solutions. We provide device connection systems perfectly

combining components of the three product ranges to connect pc boards to cabling in a rapid, secure and flexible

way.

Safe network connections - high user benefit:l highly specialised connector components for RJ45, M12 and fiber optic connections l high EMC immunity by continuous 360 degree shielding l best quality by using high-quality materials and selected, specific test methods l future-proof product ranges by standardized components that comply to standards and interoperability in pro-

duction and field assembly l easy installation and handlingl system solutions - from the pc board to structured cabling

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METZ CONNECT product range structure

Printed circuit board and device connection technology

Board-to-board

Connectors

Terminal blocks,headers

Intelligent components

Bus modules

Time, measuring and monitoring relays

Interface modules

Cabling systems

Connectors

Wall outlets distributors

Patch and installation cables

Sensors that connect to the “big, wide world”

The global success story of intelligent networks in automation has its origin in the desire for integrated

communication. Prerequisite for transparent, efficient and customized use and control are integrated, internationally

standardized network components. Whereas in the past cabling and connection systems were specific to the respec-

tive application, today a connector’s ability to communicate is just as important as its functionality. A sensor that

sends a fault message by e-mail or transmits a photo to another company site for evaluation is today as normal as

remote maintenance of entire industrial plants. The growing need to automate complex processes to guarantee safe

operation at low cost means network connections and their devices have to rely also on the physical level on consi-

stent, high-performant standards even with different environmental requirements.

transparent communication across all business areas without interfaces and communication losses

use of common IT processes; operation and observation by web technology

web server on machines remote maintenance and teleservice directly from the network

Easy installationand operation withgemeinsamer Nutzungdevices sensors / actors

machines controls

MES supervisory systems

Indu

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Impr

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Building NetworksData center

ERP

Shared networksExample industrial automation

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Besides LC-type fiber optics, which have proved themselves in long-

distance data transmission in particular, the RJ45 connector has

become especially in building and factory cablings the connection

system of the Internet age. But requirements to connectors radically

changed when data networks expanded into harsh industrial produc-

tion environments.

M12 connections have been a standard in industrial bus

connections for a long time. They are adapted to the environmen-

tal conditions of production halls in an ideal way. Whereas RJ45 is

gaining more and more importance in electrical cabinets and distri-

butors, M12 connectors are facing new requirements for their trans-

mission performance as a result of the Ethernet entering the industry.

METZ CONNECT fiber optic and copper cabling components have

already been made fit for harsh industrial environments. Now, M12

components with a transmission performance suitable for Industrial

Ethernet were included to complete the product range and to pro-

vide each user with his preferred connection system.

Excellent signal reserves high above the requirements of the

respective standard allow for longer line lengths and higher data

rates. That are measurable benefits for every network!

The right connection for any case Fiber optic - RJ45 - Ethernet M12

Measurement setup for Ethernet M12 plug

Reliable and convenient

In the beginning, the idea was to “merge the best of all connection worlds” into one system. METZ CONNECT have

succeeded in combining very different and sometimes even opposing requirements from the device connection and

cabling sectors in an exceedingly intelligent way.

Solidity and stabilityl mechanical and electrical strengthl resistance against dirt and humidityl EMC-proved connection and operation

Transmission technology and bit ratel Gigabit capability (1/10 Gbit/s)l 500 MHz band width (Cat.6A)

Handlingl easy mounting / installationl safe shield handlingl mounting without special toolsl installation and mounting security

Components and systems have to meet the increasing transmission requirements and remain easy in their use.

Fiber opticl 2xSC / SC-Duplex / LCl glass and POF fibersl mounts in V1 / V4 / V14 housings

RJ45l cabling components up to Cat.6A l compatible to V1 / V 4 / V 5 / V 14 housing designsl field assembly l industrially hardened pc board jacks

Ethernet M12l two and four pair twisted pair connection l D-coded according to IEC 61076-2-101 l X-coded according to IEC 61076-2-109 up

to 500 MHz band width / Cat.6A

l assemblies and device interface

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Benefits at a glance

Consistent, high-quality transmission links - from the pc board of a device to equipment cabling up to the network envi-

ronment - must face up to extremely diverse challenges. Our cross range device connection systems meet these complex

requirements:

• Environmental influences: protection against many different environmental influences (dirt, vibration, heat, cold,

chemicals etc.) up to protection class IP67.

• Transmission features: The device connection systems stand out thanks to their excellent transmission features even

in harsh industrial environments: data rates up to 10 Gbit, shield designs, electrical noise immunity etc. all follow one

philosophy.

• Cost-efficiency: The device connection systems enable manufacturers to produce devices with high protection classes

in an efficient way and to optimize for example pc board design by jacks with integrated transformers (magnetics).

• Investment protection: investors and planners are provided with future-proof solutions by standardized products.

• Device connection: edge connectors suitable for SMT assembly, Ethernet M12 and RJ45 pc board jacks provide a

quick and secure connection to the pc board.

Standards and interfacesCabling structure in industrial networks with focus on device connection

NIAutomation

Island

NI Apparatus

Campus backbone cabling

subsystem

Building backbone cabling

subsystem

Floor cabling

subsystem

Intermediate cabling

subsystem

TO

TOGeneric Cabling System

Apparatus/ automation attachment

cabling

LWL

RJ45

Ethernet M12

CD BD FD ID

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* Components with STEADY TEC ® Reliable Technology

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*

*

FIT FOR ALL – a system that is always fit for purpose

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**

*

*

*

*

plug insertscopper + FO

plug housings

flanged housings

flanged inserts copper + FO

RJ45 jacks

RJ45 patch cables

edge connectors and metal shield

*

**

**

**

* *

*

*

*

Ethernet M12 pc board jacks

Ethernet M12 cables

Ethernet M12 connection lines

Ethernet M12 cable plugs for field assembly

installation cables

FOinstallation

cables

* Components with STEADY TEC ® Reliable Technology

Besides solutions for protection classes up to IP67, METZ CONNECT offers a range of dedicated RJ45 pc board jacks

of various designs and for various types of assembly designed to guarantee secure contact during operation even

without special housings. As such, this product line provides ideal solutions to all those who are looking for reliable

and flexible connectivity for their devices. METZ CONNECT connects the data cable directly to the pc board - safely,

securely and reliably.

Connection types

RJ45

Fiber Optic (FO)

Ethernet M12

FIT FOR ALL - system components for device connection at a glance

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Protect - shield - connect

As we see it, protection isn’t merely a technical term to be found in product specifications. First and foremost,

to protect means to guarantee operational safety even under difficult conditions as for example for device and

cabling connections in industrial networks with protection class IP67. To this end, we inspect and test products

using special procedures that we improve and extend continually based on the experience we gain from many

millions of ports installed worldwide.

To protect also means to supply products that meet the requirements of tomorrow and thus offer our customers

maximum security for their investment. Product versions with features that exceed the requirements of standards,

choice of the right materials and the unrivalled flexibility of our “Fit for all” principle guarantee this capacity.

Shielding is our philosophy! Whereas unshielded data networks in classic copper-based office cabling are still

common practice in many markets, shielded technology is becoming more and more requested, especially for high

data rates. A shielded data network in harsh and in some cases security-relevant applications is essential if only for

EMC reasons. Our system solutions provide integrated 360 degree shielding from the cable to the pc board for

RJ45 as well as for Ethernet M12 components and ensure excellent EMC features. Moreover, zinc die-cast connec-

tion systems also stand for stability. As one of the global market leaders for shielded jacks, we are both pioneer

and innovator.

To connect is the purpose of all we do! We connect the data cable to the pc board - with industrially hardened

RJ45 and Ethernet M12 jacks that excel by secure connection and high mating cycles. The way we design spring

contacts in jacks, optimize gold plating, run optical fibers, design and position ID contacts in plugs, precisely de-

fine the optical layer in housings and adapt magnetics in jacks to suit specific circuits ... all of this is connecting -

all of this is METZ CONNECT.

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E-DAT Industry RJ45 field plug insert - cable connection and IP67 protection

Safe, reliable, quick and flexible connection systems are only

perfect if they are also quick and easy to install.

It’s not without good reason that we have designed one series of

our jacks with the same length as SFP modules. Our system, for

which we have taken out a patent, allows the device designer to

connect our edge connector to the same pc board and in doing

so to achieve combined operation of RJ45 and fiber optic systems.

RJ45 jacks and SFP Transceiver are both protected by an integra-

ted shielding. The idea to no longer install device jacks as part of

the soldering process but to relocate this procedure to the assem-

bly process has been readily welcomed by a great many device

manufacturers - including when the delicate connections on the

pc board need to be protected against the mechanical strain

exerted by bayonet fittings.

At the same time, we still want and have to cater for the

traditional way of connecting jacks to pc boards. We offer

versions for THT, THR and SMT as well as different types of packa-

ging (Tape & Reel, plastic tray or loose in boxes). All products are

RoHS-compliant and meet all current standards - worldwide.

Quick and safe pc board connection

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3D-sectional model with all around protected

SFP Transceiver

One idea masses of applicationsMETZ CONNECT device connection systems

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PC board jackthrough hole mounting4-pole D-codedP/N MMW370A1A1

PC board jack front mounting4-pole D-codedP/N MMW360A1A1

PC board insert8-pole X-codedP/N MMT060A315

Connection cable RJ45/M128-pole X-coded1, 2, 5, 10 mP/N 142M2X15xxx

Cable4-pole D-coded1, 2, 5, 10 mP/N 142M1D10xxx

Connection cable4-pole D-coded1, 2, 5, 10 mP/N 142M1D11xxx

PC board jack front mounting8-pole X-codedP/N MMT361A315

Cable field plug8-pole X-codedP/N MNF881A315

Cable8-pole X-coded1, 2, 5, 10 mP/N 142M2X10xxx

Connection cable 8-pole X-coded1, 2, 5, 10 mP/N 142M2X11xxx

Ethernet M12

RJ45 pc board jacks and plugs - industrially hardened for Industrial Ethernet

Module RJ45 Magnetics, shielded Modul 10/100 Mbit P/N MJT5213111

Modul 1 Gbit P/N MJT5214111Modul 1 Gbit, PoE/PoE+ P/N MJT5214211

RJ45 jack with Magnetics

10/100 Mbit P/N AJT92B88131 Gbit P/N AJT92BC813

RJ45 jack, Through Hole solderable, shielded, Cat.<5 P/N AJT75BAA13

RJ45-Buchse Through Hole solderable, shielded, Cat.<5 P/N AJT93B8813

RJ45 jack, Through Hole solderable, shielded, Cat.6 P/N AJT94B8813

RJ45 jack, Surface Mount solderable, shielded, Cat.<5 P/N AJS93B8813

RJ45 jack, Surface Mount solderable, shielded, Cat.<5 P/N AJS94B8813

RJ45 jack, Through Hole solderable, shielded, Cat.<5, Multiport 2x4 P/N AJT49D8883

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LWL SFP Transceiver

SFP LC-D TransceiverAvailable on request

Components for direct connection to the pc board - RJ45 & fiber optic

Metal ShieldShield for Module RJ45 Magnetics + Module SFP LC-D Fiber TransceiverVertical mounting P/N MZT1110014Horizontal mounting P/N MZT2110014

Flanges for RJ45 and FO cabling with protection class IP67

Edge ConnectorVertical mounting for RJ45 P/N MRS1100011 Horizontal mounting for RJ45 P/N MRS2100011 Horizontal mounting for SFP P/N MRS2000011

Industry IP67 V4 bulkhead P/N 1401043302KE

Industry IP67 V1 bulkheadP/N 1401013302KE

Industry IP67 V1 metal bulkheadP/N 1401013300ME

E-DAT Industry IP67 V4 field plug P/N 1401445012KE

E-DAT Industry IP67 V1 field plug P/N 1401415012KE

E-DAT Industry IP67 V1 metal field plug P/N 1401415010ME

RJ45 plugs and patch cables

E-DAT Industry IP20 RJ45 field plug blackP/N 1401405012-I

E-DAT Industry RJ45 field plug insertP/N 1401400810-I

Patchkabel Cat.6A 10G AWG26 P/N 130845xxyy-E

Fiber optic plugs for IP67 and patch cables

OpDAT Industry 2SC and 2LC plug inserts different versions

Fiber Optic patch cablesdifferent versions

RJ45 pc board jacks and plugs - industrially hardened for Industrial Ethernet

RJ45 jack, unshielded, Cat.<5, single port P/N AJP92A8813

RJ45 jack, Through Hole solderable, shielded, Cat.<5 Multiport 1x2 P/N AJT93DA823

RJ45 jack, Through Hole solderable, shielded, Cat.<5 Multiport 1x4 P/N AJT47D8843-003

METZ CONNECT GmbH

Im Tal 2

78176 Blumberg

Germany

Phone + 49 77 02 533- 0

Fax + 49 77 02 533-189

info@metz-connect.com

www.metz-connect.com

METZ CONNECT USA Inc.

200 Tornillo Way Tinton Falls, NJ 07712 USAPhone + 1-732-389-1300 Fax + 1-732-389-9066 www.metz-connect.com

METZ CONNECT France SAS

28, Rue Schweighaeuser 67000 Strasbourg FrancePhone + 33 38 86 170 73 Fax + 33 38 86 194 73 www.metz-connect.com

METZ CONNECT (SINGAPORE) PTE. LTD.

1 Kaki Bukit Ave 3 # 10-01 KB-1 Singapore 416087Phone + 65 67 47 09 98 Fax + 65 67 46 31 20 www.metz-connect.com

Shanghai Branch

Room 1518, Xu Hui Business Building, 168, Yu De Road, XuHui District, Shanghai 200030 ChinaPhone + 86 21 33 63 42 28 Phone + 86 21 33 63 43 34 Fax + 86 21 33 63 42 24

METZ CONNECT GmbH is member in the following organizations and associations.

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