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DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

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Page 1: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

HOOVER DAM

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Page 2: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

FAISHAL KHAN

Page 3: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

OBJECTIVE

What is pre stress concrete

Modern methods of pre stress concrete

Pre stress concrete effective than RCC

Page 4: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

Pre stressed concrete (PC) is being used all over the world in the construction of

bridge structures. In Japan, the application of PC was first introduced in the 1950s.

In Japan, the first PC bridge, Tyousei Bridge, was built in 1951 and since then, the construction of PC bridges has grown dramatically.

INTRODUCTION

Page 5: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

In Japan, a number of innovative techniques have been

developed to enhance not only the structural performance but

also the durability of PC bridges. These include the

development of novel structural system and the advance in

new construction materials.

Page 6: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

OVERVIEW

Development of innovative material for pc bridges

I. Pre grouted pre stressed tendon

II. High strength concrete

Development of modern structural systems in pc bridges

I. Pre stress concrete bridges with highly eccentric tendon

II. Extra dosed pc bridges

Approximate design method for stay cables

Page 7: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

DEVELOPMENT OF INNOVATIVE MATERIALS FOR PC BRIDGES

In Japan, most of PC bridges were constructed using internally post-tensioning tendons with grouting in sheaths.

1.Pre-grouted pre stressing tendon

Pre-grouted pre stressing tendon was first developed in Japan in 1987. It is

made by coating a pre stressing strand with unhardened epoxy resin and a

polyethylene protective tube and is embedded directly into concrete with the

polyethylene protective tube as a tendon for post-tensioning.

2.High-strength concrete-The chief advantage of using HSC is the

possibility of achieving higher pre stressing force compared to the normal

concrete which will lead to smaller cross-section and reduction in the overall

weight of the structure. Hence, the use of HSC has a good potential in the

construction of large structures.

Page 8: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

DEVELOPMENT OF MODERN STRUCTURAL SYSTEMS IN PC BRIDGES

External prestressing technique is widely being used in the construction industry.

Externally PC bridges are designed with prestressing tendons placed outside the concrete

section, but still remaining within the bounds of the cross section of girder.

1.PC bridges with highly eccentric external tendons

(a) This kind of construction is possible only when external prestressing is

used, since this allows the tendons to be placed outside the concrete section

of girder.

(b) In this concept, the compressive forces are taken by concrete and the

tensile forces by external tendons, thus taking advantages of both materials effectively.

Page 9: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

2.Extradosed PC bridges

(a) An extradosed prestressing concept, is a new type of structural system in which the

tendons are installed outside and above the main girder and deviated by short towers

located at supports.

(b) This type of bridge is placed between cable-stayed bridges and ordinary girder

bridges with internal or external tendons.

(c) Comparing to cable-stayed bridges, the height of the main tower in extradosed

bridges is lower; hence, a reduction in labor costs of construction can be achieved.

(d) But it is difficult to clearly distinguish between extradosed bridges and cable-stayed

bridges in terms of structural mechanics since many of the cable stayed bridges are very similar to extradosed bridges.

Page 10: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

Approximated design method for stay

cables

When bridge structures reinforced by stay cables, the design of stay cables would

be structural rationale by focusing on the stress change in the stay cables rather

than defining whether bridges are cable-stayed or extradosed by assuming

allowable stress for the stay cables. This would make it possible to design each

stay cable separately and enable the allowable stress to be set individually for each

stay cable.

Page 11: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

bridges constructed with Japanese technology

1.Odawara Blue-Way Bridge

The Odawara Blue-Way Bridge, which is the first extra dosed PC box girder bridge in

the world and was completed in 1994. This bridge was designed with a three-span

continuous box-girder with extra dosed pre stressing, having a middle span length of 122 m, a tower height (h) of 10.5 m, and a girder height at supports (H) of 3.5 m.

Page 12: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

Continue…

2.Shin-Meisei bridge

Shin-Meisei bridge on Nagoya Expressway No. 3 crossing the class-1 Shonai River in

western Nagoya in Japan. , the bridge was designed with a three span continuous rigid-

frame structure with extra dosed pre stressing, which is to become a landmark of

Nagoya's western threshold. The length of the middle span (L) is 122 m, a tower height

(h) of 16.5 m, and a girder height at supports (H) of 3.5 m.

Page 13: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

Continue….

3.Rittoh Bridge

Rittoh Bridge located in the southern edge of Lake Biwa, is the first extra dosed PC

bridge with corrugated steel web whose main girder has a three-celled cross section,

making it suitable for a bilaterally suspended structure with a wide roadway. The

bridge consists of four-span and five span continuous rigid-frame structure with total span length of 495m and 555m, respectively.

Page 14: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

SUMMARY

Pre grouted pre stressed tendon

High strength concrete

Pc bridges with highly eccentric tendon

Extra dosed pc bridges

Approximate method design for stay cables

Page 15: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

CONCLUSIONS

Recent techniques in design and construction of PC bridges in Japan were presented.

Not only to improve the structural properties in terms of safety, aesthetic and economical

aspects, such innovated technologies were developed to enhance the long-term

durability, which is becoming one of the serious problems in concrete structures

nowadays. Considering the development of new construction materials, the application

of pregrouted internal tendons and use of low-shrinkage HSC were discussed. The

corrugated steel webs, which take advantages of steel and concrete, have proved to be

one of promising solutions that can reduce the self weight of main girders, thereby

enabling the use of longer spans and reduction of construction cost.

Page 16: DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN