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AVC Corp. leads the way in environmentally sustainable packaging alternatives and offers a wide variety of solutions to meet your packaging needs. With all services performed in-house,AVC offers patented environmental packaging such as ERB (Environmental Rigid Blister), Enviropack, RRP (Reusable Retail Package) and many more.
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AVC Corporation is a global retail packaging manufacturer with more than 50 years of
experience in custom retail packaging. Our global manufacturing presence allows our
clients to enjoy a strategic logistical advantage in delivery and pricing.
Additionally, AVC has established itself as a leading provider of Environmentally
Sustainable Packaging alternatives to further your ‘green initiative. All services are performed in-house, allowing us to offer our
clients turnaround times that are unrivaled in the industry.
Your One Stop Shop Solution
From concept to the finished product, AVC is what clients really need: a global logistic
solution for your packaging needs. AVC is the one stop shop where our clients can get
designs, tooling, thermoforming, packaging, media discs, printing, and fulfillment either in
the USA or China, or from both.
A true global packaging enterprise with five locations in China to meet your packaging and
logistic requirements.
Your One Stop Shop Solution
Always the leader in environmental packaging, we use all of our vast experience to allow our clients to
continue to package with class yet still be environmentally effective. Our
environmental packages are designed in the USA for production in all of our
locations
Leading The Field in Environmental Packaging
Your One Stop Shop Solution
AVC has used its vast experience to synergize sustainable packaging concepts withinnovative eye-catching designs.
Your package stands out at the customer while also modestly boasting that it is also recyclable.
Who says an Environmental Package has to be Ugly?
Your One Stop Shop Solution
SUPPLY CHAIN MANAGEMENTGlobal markets require the perfect coordination of material and information. AVC provides comprehensive supply chain management solutions to conquer these challenges. AVC offers optimal supply cycles and just-in-time distribution with inventory flexibility that avoids overstocking or under stocking.
AVC’s globally mastered systems work efficiently to ensure rapid and reliable delivery of products throughout the world. Your product, whatever its configuration or value, is secured with our customized environmentally conscious package solutions and coordinated supply chain management system.
Your One Stop Shop Solution
SUPPLY CHAIN MANAGEMENTAVC oversees each and every step of the supply chain from the initial order to management, warehousing, shipping, transport, importing to even RMA’s (product returns) which allows you to capitalize on your asset management. We handle RMA’s from return authorization, EDI transmission, transportation to our warehouse return center, and then refurbishing/repackaging and shipment of finished product. All with serial number control.
Why build your own infrastructure to deal with supply chain management issues when it requires a high investment of working capital?
Your One Stop Shop Solution
SUPPLY CHAIN MANAGEMENTAVC can provide you with operating facilities that are experienced in handling product swiftly and capably thereby eliminating the excessive cost associated with freight and obsolescence. Ten percent or more savings annually on your supply chain management costs is the expected savings by using AVC as your supply chain manager. Those are direct costs not including the indirect losses of lead time, internal overhead management, enhanced customer service requirements and IT management. All this results in lower total costs for inbound materials management, inventory management, and expedited shipping costs.
Your One Stop Shop Solution
SUPPLY CHAIN MANAGEMENT
Your printing, packaging and assembly is performed at AVC owned and operated plants in China—not by a subcontractor.
Your One Stop Shop Solution
A dedicated, international supply chain procurement team based in China.
Your AVC Solutions
Local support at both our West Coast and Midwest locations.
Full serial number control and kitting from factory to the retail store in the USA.
Full visibility and centralized materials management across global supply base operations.
SUPPLY CHAIN MANAGEMENTYour AVC Solutions
Lower total costs for inbound materials management..
Your One Stop Shop Solution
Expedite time-to-market, lower costs and optimize component and finished goods inventory to better meet global demand.
Improve lead time and customer satisfaction.
Reduce finished goods inventory levels for lower excess, obsolescence and rework.
Lower transportation and logistics costs.
Reduce capital investment and margin erosion.
SUPPLY CHAIN MANAGEMENTYour AVC Solutions
Full warranty and RMA return program using EDI transmissions and serial number control.
Your One Stop Shop Solution
Management of client and operational forecasts to ensure material availability at the factory.
Management of vendor-owned inventory.
Management of vendor-owned inventory. serialization and assembly into fully packaged kits to expedite fulfillment.
Full tactical management with manufacturing locations.
Detailed reporting and visibility into shipments, inventory status, forecast coverage and supply partner activities.
Membership inWal-Mart’s Environmentally Sustainable PackagingSteering Committee.
AVC is working closely with this group to find feasible solutions for environmental retail packaging.
Your One Stop Shop Solution
3D active designs allow our clients to see what their finished products will
look like rather than just imagining it.
Your One Stop Shop Solution
TechnologicalPackaging Techniques
AVC creates an assembly flowchart used to make your job
flow smoothly, efficiently and more importantly to be cost
effective.
Your One Stop Shop Solution
ENVIROPACKEnvironmental Rigid Blister (ERB)
Your One Stop Shop Solution
Both ERBs and Enviropacks have combined recyclability, functionality, and above all a sleek bold design.
ERBs can be recycled into both paper products and plastic.
ERBs and Enviropacks help your Wal-Mart scorecard.
ENVIROPACKEnvironmental Rigid Blister (ERB)
ENVIROPACKEnvironmental Rigid Blister (ERB)
This cutting edge package design significantly reduces plastic by utilizing more corrugated and paperboard (both renewable resources).
Furthermore it allows theuse of RPET ratherthan PVC.
ENVIROPACKEnvironmental Rigid Blister (ERB)
ENVIROPACKEnvironmental Rigid Blister (ERB)
The ERB is a major success with large retailers, including Costco, BJ’s, Wal-
Mart/Sam’s Cluband Best Buy.
Both ERB and Enviropack are made in the USA and China
facilities under the samestrict guidelines.
ENVIROPACKEnvironmental Rigid Blister (ERB)
ENVIROPACKEnvironmental Rigid Blister (ERB)
Made from a combination of blister board, corrugated and recyclable plastic. Reduces the amount of plastic used (up to 85%) and is made with recyclable plastic (RPET = best option).
ENVIROPACKEnvironmental Rigid Blister (ERB)
ENVIROPACKEnvironmental Rigid Blister (ERB)
Because the exterior of the ERB is made from paperboard, ‘the
sky is the limit’ when it comes to shapes, sizes and design
opportunities.
ENVIROPACKEnvironmental Rigid Blister (ERB)
ENVIROPACKEnvironmental Rigid Blister (ERB)
AVC’s Patented Environmental Advantage
Success Stories:Leap FrogForrester & VosBCS PharmaceuticalLexarPNYTarget
Reusable Retail Package (RRP)
A packaging solution for products sold in bulk or with multiple components with a reusability function.
Can be made in any shape or size.
The package becomes ‘part of the product.’
Patented by AVC in the USA and China.
Reusable Retail Package (RRP)
An invaluable marketing tool – the product sits on shelf constantly reminding consumers of your
brand name and logo.
AVC can add windows anywhere on the
package to display product.
Reusable Retail Package (RRP)
This package is ideal for products with multiple components and accessories.
Reusable Retail Package (RRP)
Reusable Retail Package (RRP)
DVD Case Packaging (DCP)
DesignTooling
ThermoformingR/F and Heat sealing
AssemblyPrinting
Supply Chain ManagementFulfillmentLogistics
Midwest Assembly (Indiana)
To better serve our clients we have also createdmultiple locations in China which we call AVC CHINA.
AVC Capabilities
AVC has spent the last 5 years setting up AVC China. We have arranged five facilities in Southern China to enhance our one stop shop concept.
Welcome to AVC China
We now are able to bring you the best of two worlds—American quality and China prices. Even better, we have increased the services we can now perform.
AVC China Facilities
Welcome to AVC China
Welcome to AVC China
Bringing Environmental Packaging Overseas
AVC has always been a leader in environmental packaging. Now, with AVC
China, we are taking all of our environmental packaging knowledge overseas to become the first Chinese
packaging facility specializing in Environmentally Sustainable Packaging
concepts and materials. Truly a Solution for Global Manufacturing!
Welcome to AVC China
AVC China Facilities
Welcome to AVC China
AVC clients will have access to China prices but will still be dealing with AVC USA.
AVC China is up and running under AVC USA management and under the same guidelines and procedures.
Benefits of Working with AVC CHINA
Welcome to AVC China
AVC China Facilities
Welcome to AVC China
AVC China Facilities
Injection Molding
Clean Room Blow Molding
Thermoforming
R/F and Heat sealing
AVC China Capabilities
CD and DVD replication
Vinyl Albums
Binders
AVC China Capabilities
AVC China Capabilities
5-color offset printing
1 and 2-color offset presses
8-color open web press-to-print on plastic
Corrugated and corrugated lamination
AVC China Capabilities
Corrugated Displays
AVC China Capabilities
Pocket Cases*iphones, hard drives, phones, MP3
AVC China Capabilities
Automatic label printing and die cutting
Silk-screening on plastic, paper and
fabric
Foil stamping
Bindery
Perfect Bound
Saddle Stitch
Wire Bound
AVC China Capabilities
Pouching
Shopping Bags
Thermoformed agricultural trays
Printed plastic bands
AVC China Capabilities
Printed plastic bags Metalized Pouches and Rolls
w w w . a v c c o r p . c o m
AVC Corporation is a global retail packaging manufacturer with more than 50 years of experience
in custom retail packaging. Our global manufacturing presence allows our clients to enjoy
a strategic logistical advantage in delivery and pricing.
Additionally, AVC has established itself as a leading provider of environmentally sustainable packaging
alternatives to further your ‘green initiative. All services are performed in-house, allowing us to
offer our clients turnaround times that are unrivaled in the industry.
One Stop Manufacturer
AVC’s has developed and controls an enhanced ERP system designed to accommodate
automated serial number control. Your products are traced from incoming EDI signal, through production at our facilities, and to delivery to
your retail destination.
Over the past two years AVC’s system has successfully processed over 10MM serial
numbers for high valued products.
One Stop Manufacturer
Benefits
AVC’s automated internal functions help maximize operational efficiency.
AVC is able to control large volumes of serial controlled inventory – which also allows AVC to maximize its operational efficiency
The system preserves container/pallet content until units are issued to production.
The system associates finished goods units with new pallets in the production process.
The system maintains finished goods pallet content in inventory as well as in shipments to your clients.
We can identify all units within a given pallet, incoming, during production and for the finished product pallet.
The system transmits EDI transactions to communicate order entry, shipment, and inventory transactions between AVC and the client’s ERP system.
Benefits
AVC’s System tracks the SN and provides history reports on all transactions from receiving, through production, and including shipping.
Only designated SN’s can be scanned into a package, thus eliminating duplicates and any possible mix-up of product in packaging of different sku numbers.
AVC gives our clients the ability to batch and manifest endless box or pallet configurations.
Our clients have the ability to combine several inventory items (SN controlled) into one box, display, or pallet utilizing Wal-Mart specified SCC14 labeling requirements.
Clients also have the ability to control SN’S in the RMA processing.
Clients have the ability to use generic packaging by utilizing the product information and UPC code label into the serial number label.
Flow Chart
Process Flow
Step One
Receive product into the system.
Option One:
Receive EDI transmission or data manifest from manufacturer.
Option Two
Scan all incoming product, receive it into the system, and provide a unique pallet ID.
Step TwoStore the incoming product in the AVC ‘Secured Cage.
Step ThreeAssign a pallet of SN product into a work order and move the pallet to the production floor via the pallet ID at the staging area.
Process Flow
Step FourScan in the assembly process, print the product SN, and apply the label to the original box in a visible location to be determined by the client.
Proposed SN Label
Process Flow
Process Flow
Step FiveSeal the product into the environmental package and move the package to the last scanning station.
Process Flow
Step SixAt the ‘Master carton/PDQ’ computer station, 4 units are scanned per PDQ; a box label with SN’s and any other information (i.e. sku, UPC) is applied to the master carton.
A pallet ID label is applied to the pallet.
Proposed Nikon Carton Label
Process Flow
Step SevenThe product moves to the QC station to finalize the work order.
In this operation all inventory items are ‘backflushed’ through the computer system and the SN is transferred from raw product to a finished goods product.
Clients who are connected via EDI will receive an 867 transmission to add the product to the client’s finished product inventory.
Process Flow
Step EightThe pallet with the finished product is moved to the AVC ‘secured cage’ via the pallet’s unique ID number.
Step NineUpon receiving a shipping notification from the client, the pallet(s) are scanned for both pallet ID and SNs, and is shipped per box or pallet, as requested).
Process Flow
Step TenThe shipment is made and the EDI signal is sent to the client confirming shipment, destination, pallet count, and most importantly, serial numbers of each and every item in the shipment.
Step ElevenOur client can invoice immediately and improve cash flow.
RMAThe AVC system can receive RMA returns via EDI transmission complete with serial numbers. All RMA products and SNs are entered into the AVC inventory.
If there is refurbishment, the serial number stays with the product through the manufacturing process and then re-emerges as the ‘new’ finished product.
Shipments will be made with the serial number as the old product or a new product (as per client instructions).