ANDON Applications with InduSoft Web Studio

July 2016

THANK YOU!Together, we are stronger!

15+ years of innovation, collaboration, evolution, and success!

Agenda

InduSoft (Fabio Terezinho)– Introduction– Case Studies– Demo (Show time!)– Q&A

Introduction

ANDON

Manufacturing term referring to a system to notify management, maintenance, and other workers of a

quality or process problem.

Jidoka quality-control(Detect > Stop > Fix > Investigate)

Toyota Production System (TPS)

Lean Manufacturing

OEM focused template architecture

Customization(User, Project, Deployment Specific)

Template(Industry Specific)Data Center Template

Product(General Market)InduSoft Web Studio

Solution in Layers

z

Any DataAny Network

Any Device

An open-standard based architecture, designed from the ground up with security in mind.

The Vision

Layer of abstractionfor Communication

Layer of abstractionfor Databases/ERP

Layer of abstractionfor Hardware/OS

Platforms

Layer of abstractionfor proprietary systems

InduSoft Web Studio

Open Architecture and Published APIs

IoTView – Platform Agnostic Runtime Edition

EmbeddedView

InduSoft Web Studio “full runtime”

CEView

InduSoft Web StudioDevelopment Station

Develop once, Deploy anywhere

Single, integrated development environment

IoTViewNew

Easy-to-configure interface to any SQL Relational Database: SQL Server, Oracle, MySQL, Sybase, OSI PI, MS Access,

Excel, and others…

Interface via standard technologies: ADO.NET, ADO,

OLE-DB, and ODBC

Redundancy and Store-and-forward built-in

features

Alarm history, Event history, Trend history, Process data,OEE dashboards, and more.

Database interface (patented)

InduSoftWeb

StudioOver 250Drivers

TCP/IPOPC Server

Gateway

XMLODBC/ADO

DDE

OPC DA,UA, .NET,

XMLClient

Web(HTML &

XML)

Driver &Database

API

Open ArchitectureSystem Integration

Product Customization

EnterpriseAccess , Oracle ,SQL Server, Fox Pro,PI and many others...

Client StationsRedundancyData Exchange in Real-TimeThird-Party SystemsSecure Viewer Thin Client

Web SolutionAccess to the system fromanywhere using a single browser

Mobile AccessEmail, data, and page interface

from cell phones, PDAs, etc.

Plant Floor IntegrationOMRON, GE FANUC,

AllenBradley , Siemens, Modbus, Profibus,

DeviceNet, ControlNet,Interbus, Beckhoffand many others...

Connectivity

Investment protection100% Compatibility with applications designed in previous versions

Evolve protecting your investment!

1997InduSoft v1.0

Windows NTWindows 95

Windows CE v1.0

2016InduSoft Web Studio v8.0

Windows 10 / 8 / 7Windows Server 2012 / 2008

Windows Embedded Standard 7Windows Embedded Compact 7 / 6 / 5

Linux / Vxworks

Case Studies

InduSoft Web Studio Drives Automotive Production in Indonesia

http://www.indusoft.com/Portals/0/PDF/CaseStudies/043015-CS-AKE-A-ENLT-WB.pdf

Digital Signage for theAutomotive Industry

http://www.indusoft.com/Portals/0/PDF/CaseStudies/092214-CS-COM-A-ENLT-WB.pdf

Demo

OverviewGoal: ANDON module for lean manufacturing digitalization, minimizing downtime.

Solution: Template designed with InduSoft Web Studio as platform, providing easy portability to multiple factories and sustainable maintenance.

Modes: Setup and ANDON operation

Physical Model: Plant > Area > Line > WorkstationPlant

AreaLineWS

WS

LineWS

WS

LineWS

WS

LineWS

WS

AreaLineWS

WS

LineWS

WS

LineWS

WS

LineWS

WS

Architecture

CentralServer

WSSVTC

AutoWorkstation

WSSVTC

AutoWorkstation

WSSVTC

ManualWorkstation

LineServer

Line

Mobile Devices(HTML5 Browser)

User PCsInternet Explorer

Plant DashboardSVTC

Smart WatchServer

WeChatServer

Email (SMTP)Server

Plant

WSSVTC

AutoWorkstation

WSSVTC

AutoWorkstation

WSSVTC

ManualWorkstation

LineServer

Line

Main Characteristics Standard: The same template can be configured to different plants, without customizations on the

“source code” of the template (within the set of features provided by the current template).

Portable: The template leverages InduSoft’s ability to run on different platforms with minimum system requirements (Windows Embedded/7/8/10/2013/2008/2012).

Scalable: The solution supports a central server, one runtime station for each line, and thin clients for plant dashboards and/or eventual users (web-browser hosted interface). The number of areas, lines, and workstations is fully customizable during the runtime.

Mobile: The dashboards leverage InduSoft’s SMA Thin Client (HTML5) to display dashboards on mobile devices.

Localized: The graphical interface and messages are available both in English and Chinese.

Interoperable: The system provides interfaces with external equipment and systems, such as: Email Server (SMTP) Instant Messaging Server (WeChat) Smart Watch (SE OEM Watch) RFID Card Readers (authentication) PLCs (Modbus TCP protocol)

Show Time!

Q&A

THANK YOU!