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Mainstreaming Energy Efficiency Mainstreaming Energy Efficiency & Carbon Responsibility in & Carbon Responsibility in
Indian Apparel IndustryIndian Apparel Industry
Samit JainAdvit Foundation
advit foundation
advit foundation
Our Expertise …work experience
Energy Energy Efficiency & Climate Change Capacity Building Product design for energy storage devises Energy efficiency of building Energy audit (Investment Grade Energy Audits) Implementing ECBC code of BEE in existing & new
buildings Promotion of wind, solar, small hydro and biomass based
power projects and off-grid applications Climate Adaptation and Mitigation services including CDM
service
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Environment & Safety Safety and Environmental Audits
System development and due deligence
Environment and Corporate Social Responsibility Reporting
as per ISO Standards & GRI guidelines Carbon Footprint analysis & Promoting Carbon neutrality
through offsetting initiative Integrated Solid Waste Management including promotion of
vermi composting, waste to energy, biomethnation,
designing scientific landfill etc
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Our Expertise …work experience
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What We Do ...glimpse of projects
Promotion of Renewable Energy
Applications for rural & urban areas Energy Efficiency Climate Advisory Services Promotion of responsible waste
management at municipality,
corporate, individual household level Environment regulatory/Management
Audits Environment & CSR reporting Carbon neutral programme
Road Map for Energy Saving
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Base Line Energy Consumption
Overall on an average about 5.6 lakh units of power is procured by each apparel unit.
On an average about 1.2 lakh litres of diesel is being used.
In monetary terms per manufacturing unit about Rs. 26 lakhs of power bill & Rs. 40 lakh rupees of diesel consumption.
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Carbon Emissions - Annually
Around 800 to 850 tonnes of carbon equivalent per apparel unit.
If you expand the focus of carbon responsibility attention to immediate suppliers, vendors etc as well as non core operations of industry then the carbon footprint assessment increases by another 650 tCO2 equivalent.
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Common EE Measures Identified for Implementation
Replace existing inefficient FTL with energy efficient high lumen output FTL
Install voltage optimizer in lighting circuits for energy saving
Provide LED lighting for production Install Solar steam generator to supplement steam
generated by diesel fired boiler (The diesel consumption will be reduced)
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Replace existing conventional regulators with EE electronic regulators
Pre heat oil with boiler exhaust gases Arresting wastage of water & Replacement of
standard motors with energy-efficient ones Replace existing conventional electromagnetic
ballasts with energy efficient electronic ballasts
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Common EE Measures Identified for Implementation
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Energy Saving & Payback
On an average 4.6 lakh units of power can be saved annually in each of the units
Roughly Rs. 19 lakhs can be saved annually but making an investment to the tune of Rs. 40 lakhs
The average payback period is 24 months
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Reducing the carbon miles in transportation, marketing and sale of products
Reduced usage of energy and water while washing and during usage stage of textile products
Exploring options for recycling, take back, reusing of textile products
Environment friendly disposal etc
Post Production
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ESCO AS OPTION FOR FINANCING ENERGY
EFFICIENCY
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What is an ESCO Project?
ESCO is an Energy Service Company
ESCO conducts Energy Audit and identifies Energy saving projects
Detailed Project proposal is made by the ESCO
ESCO implements the project on EPC basis (engineering, procurement and construction)
ESCO Makes all the investment
ESCO Gets paid from the savings achieved.
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O&M COST
ENERGY COST
O&M COST
ENERGY COST
CASH INFLOW DUE TO SAVINGS ESCO
CUSTOMER
BEFORE ESCO AFTER ESCO
CAPITAL
INTEREST
OVERHEADS
MARGIN
O&M
What is an ESCO Project?
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Globally Multiple Voluntary Standards- Address Carbon
Sustainable Textiles Standard Green Blue Sustainable Textile Standard Carbonneutral Clothing Standard CarbonFree Certification GHG Protocol ISO 14064 Standard for GHG Emissions
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Scoping of Carbon Responsibility
Zone of Control within
Boundary
Zone of Influence Vendors & Suppliers
Accountable but Beyond Influence
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Pla
nA
ssess
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MA
NA
GE
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Pla
nA
ssess
• Secure Management Support• Establish a Team• Prepare Budget
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Plan
Top management buy in is critical & essential for time and resource allocation needs
Person with organizational knowledge should head the team supported by cross functional team
Financial planning and executing projects per resource availability
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Pla
nA
ssess
• Define Inventory Boundaries• Determine source of emissions• Factor Emissions from leased assets
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Operational Boundaries
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Few Emission Causing Activities
Common Emission Causing Activities
Scope 1
Direct emissions fromCompany owned or controlled equipment
Combustion of fuel in boilers, furnaces, or generators
Generation of electricity, steam, or heat in equipment
Business travel in vehicles such as company cars or corporate jets
Employee commuting in company-owned or -controlled vehicles.
HFC emissions from refrigeration or air-conditioning equipment.
Scope 2 Indirect emissions from consumption of purchased electricity, steam, or heat.
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Few Emission Causing Activities
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Common Emission Causing Activities
Scope 3
Indirect emissions
from outsourced activities or equipment not owned
or controlled
by company
Consumption of purchased electricity, steam, or heat (if consumption is in a leased operation)
Business travel using rental or employee cars, trains, and planes.Combustion of fuel in leased boilers or furnacesEmployee commuting - rail, train, buses & employee cars. Third-party production or manufacture of materials and resources used by the reporting company, such as furniture, paper, and equipment Outsourced activities - shipping, courier & printing services. End use of products sold by the reporting company.
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Pla
nA
ssess
• Define efficient data management system• Select a base year•Obtain data• Ensure data quality
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Pla
nA
ssess
• Apply Calculation tools• Guard against calculation errors
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Carbon Reduction Options in case studies
By implementing Energy Efficiency Measures about 105 tonnes of carbon can be reduced for each apparel unit
It is about 12% of the current carbon emissions arising out of energy consumption
Considering extended responsibility it accounts for 7% of the current carbon emission by each apparel unit
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MA
NA
GE
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Reporting: what must be reported, and how it must be reported
Monitoring the project
Verification plans
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Monitoring and Verification
Performance Monitoring
The performance monitoring system includes not only the needed sensors, wiring and data acquisition devices, but also the means to calculate, display and archive resultant parameters.
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Energy Savings Checklist
Plant drives Determine the overall efficiency of the current motor & evaluate
the effects by replacing it with a high efficiency motor Examine the possibilities of a motor-controlling unit of some
kind (e.g. on/off , soft-start unit), certainly for those motors running in partial load
Examine the possibilities of variable speed (or at least multi-speed) drives for those motors running in partial load
Compare the nominal characteristics of the engine with the load characteristics. Consider replacing oversized motors
Ensure the appropriate drive is used (i.e. direct drive, v-belt, notched belt, fl at belt, etc.)
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Boilers and steam systems Minimize hot water requirements and allow for local boosting Install or upgrade insulation on hot water/steam lines Consider decentralization of heat production for remote users Reconsider installed gas burner versus the merits of a new and
more efficient gas burner with controlling unit for power adjusting and burner management (via CO and/or oxygen measurements in flue gas)
Check and optimize boiler excess air level to practical minimum Check for steam leaks from boiler over pressure valves and in
the distribution system
Energy Savings Checklist
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Boilers and steam systems ...contd. Check insulation of the boiler Examine the feasibility of reducing the steam pressure in the
distribution net to reduce the steam temperature (and thus its correlated heat losses)
Check the condensate return lines insulation, pressure (higher pressure > higher temperature) and return levels
Check potential of a blowdown waste heat recovery system Check potential of waste heat recovery from incineration Check potential for utilization of fl ash steam Check cogeneration potential
Energy Savings Checklist
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Lighting Systems Evaluate possibility of replacing existing ballasts with modern
low-loss ballasts Ensure lighting levels comply with requirements Consider the different lighting options and its characteristics
(average life span, efficiency, light colour and colour rendering) Consider delamping, voltage reduction, motion detectors, light
sensors, time switches, better reflectors and better skylighting Discourage use of extra low voltage lights due to total cost,
frequent replacement and effect on air conditioning costs
Energy Savings Checklist
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Heating Ventilation & AC (HVAC) in buildings Check adequacy of ceiling insulation and install or upgrade as
necessary Select the most appropriate heating system (radiation versus
convection) Check if filters are maintained and replaced in time to avoid
excessive pressure drops Check the potential of heat recuperation and air recycling Set heating thermostats to appropriate temperatures Check zoning of HVAC systems Discourage the use of personal radiators and fans Use time clocks to control system operation
Energy Savings Checklist
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One Minute!
If time span of earth is shrunk to 46 years
Dinosaurs & Reptiles 1 year ago
Mammals 8 months ago
Humans evolved 4 hr. ago
Agriculture 1 hr. ago
Industrial revolution & modernization 1 min. ago
This 1 minute is critical in extinction of 100’s of animals,mortality and morbidity, global warming and various environmental problems
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Advit Foundation610A, Udyog Vihar, Phase V
Gurgaon, Haryana
Email: [email protected]
THANK YOUTHANK YOU
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