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QUALITY PANELS THAT EXCEED CUSTOMER EXPECTATIONS!
Company Profile
Privately Owned Corporation
Founded in 2000
Staff Includes o Design Engineerso Programmerso Project Managerso Field Service Technicians
26,500 sq. ft. facility with room for expansion
Located in Austin, TX
UL 508A, 698A & 698B
Control Panels USA is a customer-focused, provider of Design and Manufacturing Services of Control Systems for OEM, Utilities, and Engineering clients.
Production Area
15,000 Square Feet of Production SpaceQuickly Configurable to Meet Capacity
Requirements
1,725 Sq. Ft. Factory Acceptance Testing Area
Secure Storage of Consigned Materials
Services
Design & Integration
Rapid Quote Turnaround
Engineering & Design Services
Custom Control Panel Integration
SCADA Software Programming
SCADA Database & Report Generation
PLC & HMI Programming
RTU Configuration
Production
Control Panel Manufacturing
100% Full Functionality Testing
UL self–certification: 508A, 698A, & 698B
Support FAT Requirements
Support
Functional Test Fixture Design & Mfg.
Tower & Antenna Installations
Topography & Telemetry Reports
Instrument Calibration
Fiber Optic Installation & Testing
On-Site Testing & Commissioning
Emergency Support
Value is delivered when one of more of these requirements exist:
Why Control Panels USA?
BESTVALUE
LOWESTRISK
Control Panels USA Will Customize Your
Solution
Speed to Market
High Cost of Failure
Customer Focused Teams
Robust Eng. Change Order Process
Harsh Or Extreme
Environments
Custom Programming
Scalable Capacity to Meet
Deadlines
Value Added Design
Services
CustomTesting
Solutions
UL Self-Certification
6
Customer Focused Team
Sr. Management
• Resource Allocation• Financial Mumbo
Jumbo
Procurement
• Materials Scheduling
• Warranty• Consigned Material
Management
Production
• Quality• Testing• Scheduling• Status Updates
Programming
• PLC & HMI• I/O Testing• Field Support
Project Manager
Single Point of Contact
Customer Advocate; Voice of Customer Results customized to meet your requirements Experienced business and technical managers Weekly Project Timeline and Status Calls
Serving Diverse End MarketsCP USA specializes in providing industrial control packages for
customers operating in mission critical and harsh environments
Water & WastewaterElectric Utilities Natural ResourcesIndustrial
Manufacturing Food & Beverage
Relay Panels RTU Panels Annunciation Panels Circuit Breaker Panels
Blower Controls Filter Controls Headworks Pump Controls VFD Panels
Electronic test equipment Semiconductor capital
equipment Agricultural control
systems
Oilfield services equipment
Mine automation equipment
Wind Turbine Systems Solar Power Battery
Storage
Conveyor Controls Blending Systems Product Storage
Monitoring & Control
Building Automation
Security Lighting Energy Management
Diverse Customer Base
Worldwide Customer Presence
BrazilCanadaChinaDubai
EcuadorJakartaMexicoRussia
Saudi ArabiaSwitzerland
ThailandTrinidad &
Tobago
Headquartered in Austin we serve many customers in Texas, USA, and around the world.
Allen-BradleyGE FanucModiconMotorolaSquare D Sy/MaxSiemens
ClearSCADAConceptGE iFix (Intellution)Dynac ESProWorksRSLogix 500RSLogix 5000RSView Studio Dynac ESTelepace StudioUnity ProWonderware
SoftwarePLC’s
Product Expertise
ABBAllen-BradleyDanfossSiemensSquare DWegVacon
VFD’s
AdvantechAllen-BradleyAVGIDECMaple SystemsRedLionSchneider Electric MagelisSiemens
HMI’s & Industrial Computers
CellularEthernetFiber OpticRadio
Communication
Case Study: HSI Blowers
•Fledgling company lacking internal resources to fulfill controls expertise
•Controls design was conceptual: expensive and difficult to manufacture
Company Problem
•CP USA developed a complete base design along with variations to compliment their product offering
•Developed controls methodology and product offering that met 80% of custom needs and served as a template to support remaining customer requirements
•Customized part numbering scheme for each version to simplify ordering process
•Developed DO and MOV protocols
•Controls Brand Labeling
CP USA Solution
Met Customer Needs for Manpower Became “controls department” of the customer - had
authority to make controls decisions Customer Met Strict Ship Dates DO & MOV protocol resulting in higher efficiencies CP USA solution became standard catalog offering for HSI
Key Results
Case Study: Siemens Industry – Building
Technologies DivisionCompany Problem
•Quickly implemented existing testing regimen
•Realigned manufacturing resources to meet delivery requirements while maintaining concurrent project from all other customers
•Created special process to manage consigned equipment
•Adopted customer specific packaging and labeling requirements
•Direct order fulfillment
•Loaded upgraded software
CP USA Solution
Very short ramp up to production volumes Met Customer Needs for Manpower Became “controls department” of the customer - had
authority to make controls decisions Increased Customer Satisfaction Customer Met Strict Ship Dates
Key Results
•Large order requirements prior to product going obsolete
•Compressed time line
•~1000 units over 3 months
•Consigned materials
Case Study: Yarborough Southwest
•Customer’s time constraints severe
•Internal resources insufficient
•100% perfect quality essential
•Required 75 Panels within 5 weeks delivery period: very complex with 100’s of termination requiring ferrules on each point
Company Problem
•Set up special production line to meet delivery requirements utilizing automatic wire and crimping machine
•Designed and build custom test fixture to ensure quality and delivery commitments
•Loaded all required programming and provided 100% functional test – eliminate need for customer to perform these steps
•Direct Order Fulfillment
CP USA Solution
Met Customer Needs for Product Allowed Yarborough to Meet it’s Customer’s Requirements
and Retain Business Increased Customer Satisfaction Shortened Lead Times to End User via DOF model Reduced Final Inspection Time by 70%
Key Results
Case Study: Kinder Morgan
•Provide 28 panels from submittal to delivery in 6 weeks
•Large 2-Door Cabinet required significant factory floor space
•100% Customer Directed Materials
•Strict End User Delivery Deadline
Company Problem
•Configured production floor space to accommodate large product footprint
•Realigned manufacturing resources to meet delivery requirements while maintaining concurrent project from all other customers
•We supplied technical and production personnel to work alongside customer’s personnel during FAT to meet strict deadline
CP USA Solution
Met Customer Needs for Manpower No Overtime During Production Increased Customer Satisfaction Customer Met Strict Ship Dates Reduced Final Inspection Time by 50%
Key Results
15
Examples of Our Work