Upload
inbound101
View
243
Download
0
Tags:
Embed Size (px)
DESCRIPTION
Citation preview
B. S. Pancholi & Dr S. K. Basu
Man made Textiles Research Association, MANTRA Surat
1
INVESTMENT STRATEGIES FOR TECHNICAL TEXTILES
04/08/23
What is being discussed
IndexPart -1
1. Global scenario of spunbond applications
2. Investment Landscape of With Spunbond TT
3. Investment strategies for spunbond TT
4. Guidelines for Investment in TT (General)
Part-2
1. Factors limiting the scope of spunbond industry
2. Solutions for revival and uplifting of spunbond industry
3. How to differentiate to gain better marketability
4. How to explore New products and new markets
5. MANTRA-COE : Your partner for successful With Spunbond TT investment and growth
2
04/08/23
Part-I1.Nonwoven –Global Scenario
3
60% nonwovens usage is in disposable products
China today is producing over1 million tons of nonwovens.
Current nonwoven production level in India is only about 70,000 tons per
annum which was the same level in China, 15
years ago.
04/08/23
4
2.Investment scope of Spunbond TT
04/08/23
NICHE and CUSTOMIZED products have
High end application.
Tougher specification on quality as per customer demand and specific requirements
Require high investment not only for manufacturing but also R&D.
Require more time for application penetration in a country like India due to high price and low awareness on usage benefits.
Low volume market reach.
Difficult to match the more advanced international competition on quality and price
5
2.Investment scope of Spunbond TT
Niche and Customized products
04/08/23
Commodity products
COMMODITY PRODUCTS have
Low end and daily use application.
Easier to manage specification on quality.
Suitable for low investment for SMEs
High volume and low price items
Sold in high volume at Retail stores like Reliance, Bigbazaar, Bharti-Walmart
Can be produced by use of converting technology
6
2.Investment scope of Spunbond TT
04/08/23
7
2.Investment scope of Spunbond TT
Characterestics NICHE products
Customized Products
Commodized products
Investment High High Low
Innovation(R&D) High High Low
Complexity High Medium Low
Market Volume Small Small Large
Marketing Expenses
High Medium Low
Profit Margin High Medium Low
Pay Back Period Long Long Short
04/08/23
8
2.Investment scope of Spunbond TT
Commodity Spunbond TT products are good for investment because they are
Easy to manufacture with existing technical core competence.
Just you need converting machines to manufacture them
Require much lower investment with no big expenditure in knowhow and R&D for development.
Easy to market through rapidly growing retail stores in India.
High volume demand and assured of steady profits over a longer period of time.
04/08/23
9
2.Investment scope of Spunbond TT
Some examples of commodity Spunbond TT products
Scrubs – dish washers, industrial washers, polishing scrubs, etc.
Packaging – shopping bags, packing liners, storage bags, storage crates, saree cases, etc.
Disposables – slippers, under garments, table covers, decorative sheets, wall papers, etc.
04/08/23
10
2.Investment scope of With Spunbond TT
Some examples of commodity Spunbond TT products Medical Textiles – gowns, caps, masks, shoe
covers, drapes, bed linen, gloves, trey covers, hospital under pads, bandages, etc.
Hygiene – sanitary napkins, panty liners, maternity pads, baby diapers, adult diapers, sweat pads, breast pads, etc.
Wipes – wet wipes, baby wipes, dry wipes, industrial wipes, clinical wipes, body wipes, etc.
04/08/23
11
Understand your core competence . Choose a subsector(E.g.. Meditech). Choose a product type ( Niche or commoditized) that suits your
investment capability ,Marketing strength and profitability goals. Analyze, consult and plan your investment using stepwise approach
11
3. Investment strategy in Technical Textiles
04/08/23
Stepwise Strategy for investment in Spunbond TTSTEP-1Collection and Analysis of information
STEP 2 Choose sub-sector and Product type based on analysis of core competence, market capability, investment strength and profit goals
STEP 3 Draw up a cost sheet to calculate the expected profit margin and payback period analysis ( Some consultants have ready cost sheets for most products)
STEP 4 Draw up a Project plan ( Take help from expert consultants if required) with milestones and make note of precautions to be taken before execution.
STEP 5 Execute the project as per plan ( Take help from expert consultants if required).
STEP 6. Formulate a marketing strategy and create a marketing team well before product is ready for distribution
12
3. Investment Strategy in Technical Textiles
04/08/23
13
Useful guidelines for wiser investment in TT JVs are least probable optionsDomestic Market is more lucrative than export markets Converter sector has good potentialIndian government support through technology mission is available for funding and infrastructure development.Expert guidance is available through centers of excellence created for TT by Indian Government through TRAs
13
4.Guidelines for Investment in Technical Textiles
KEY SUCCESS FACTORS
14
KSF for TT business Products are tailor made and vary
continuously. Support of qualified technical hand is a must
Process optimization with minimum trial is vital to be competitive in the market
Innovation is the key for success in this field
Supply to exact specification is mandatory
14
4.Guidelines for Investment in Technical Textiles
TT business mantra
15
Identify the segment Seek expert guidance Evaluate , Invest and innovate Create and develop market for TT. Reep the full benefits of the
emerging exciting sunrise business of TT.
15
4. Guidelines for Investment in Technical Textiles
16
1. Technology limitations
Most of the SB manufacturers went for SNGLEBEAM Technology which do not give the best uniformity in GSM and all related quality parameters.
2. Undifferentiated Products
A Majority of SB mfr produce the same type of product with same technology and same degree of quality with out any differentiation.
3. ZERO innovation
No attempt or effort made to look for already tried and tested innovations or Value added conversions/products.
4. ZERO Marketing efforts
Traders take away maximum profits as no efforts by own marketing research and lack of interest in building own marketing Teams.
16
Part-II5.Factors limiting the performance of
spunbond Industry
04/08/23
Circle of influence for success
17
Things you should do to
succeed in this business
04/08/23
Influence for Success
FACTORS FOR BUSINESS SUCCESS
18
UNCONTROLLED FACTORS FOR FAILURE TO SUCCEED
FACTORS TO TAKE CONTROL TO SUCCEED
Policies of MOT of State or central government
Join hands with organizations such as ITTA and COEs to be self supporting.
Saturated consumer demand in the market
Create/expand demand by focus on market research and marketing team building
Know and do trial marketing of already developed innovative products
Limitation of the technology already chosen for investment
Try Forward integration or Value addition to existing products
Non availability of reliable expertise and skill
Seek active participation and help from COEs like MANTRA,BTRA,ATIRA etc.,
04/08/23
SUCCEES DEPENDS ON FOCUS
19
Work on factors you Can do to succeed
Blame on other factorsNot in your control
Focus on factors In your control
Focus on factors not in your control
Success rate expands
Success rate Shrinks
04/08/23
20
Technology limitations and undifferentiated products
Overcome the technology limitations and lack of differentiation by
converting single beam to double beam technology if you can afford to invest for future growth.
forward integration to add conversion machines for value added and differentiated products
20
6.Solutions for revival and uplifting the spunbond industry
04/08/23
21
Zero Innovation and Zero marketing.Learn from nature which continuously improved its production of trees, animals and humans with continuous evolution to produce highly differentiated creatures to adopt and survive against adverse environments for survival.
Nature follows “SURVIVAL OF FITTEST”. Test for fitness is readiness to change and differentiate for better survival over competitors.Innovate or perish: Look for value added products already marketed world wide. Be a trader of those products to begin with and become a manufacturer of the same later.Create and strengthen Marketing teams to do away with traders and make more profit margins from your existing products
21
6. Solutions for revival and uplifting the spunbond industry
04/08/23
22
SHOPPING BAGS CAN ALSO BE DIFFERENTIATED– bags should not be a commodity product, tailor made to
market needs, then only it is cost competitive– overcome the limitations of bags (seam strength) for new
applications– Make premium bags in shopping– Make bags with more fancy look and finishes– Lining is a big market, try to penetrate more
22
7.How to differentiate in the market
04/08/23
04/08/23
23
24
Differentiate through Value added finishing processes•Waterproof•Absorbency•Flame retardant property•Ultraviolet and gamma ray protection•Antibacterial•Soft product•Whitened product•Laminated products•Composites•Multi layered fabrics•Coated 24
7.How to differentiate in the market
04/08/23
25
New Products and New Market
•The products that have less penetration or at basic quality level is treated under new product.
•Knowhow for manufacturing and market for new products are
available.•Some examples are shown hereafter.
25
8. How to explore new products and new markets
04/08/23
26
Current market Potential market• Isolation gowns• Surgical gowns• Surgical mask• Caps• Shoe covers
• Surgical drapes and
covers• Medical packaging:
porosity allows gas sterilization
• Trey covers• Inspection covers• Pillow covers• Bed covers• Stretcher covers
Medical Applications
04/08/23
Present Practice – Linen Based Medical Textiles
04/08/23
27
28
Properties that favor SB application in medical application are,
• Breathability,• Resistance to fluid penetration,• Lint free structure,• Sterilizability,• Impermeability to bacteria
Medical Applications
04/08/23
29
Properties that support are,1.High weight to strength ratio2.Dry feel3.Cost effective4.Comfortable5.Hydrophilic/hydrophobic
Hygeiene Applications
04/08/23
New Products – Hygiene
Surgical Tapes
Diaper and sanitary napkin industry is looking for soft, textile look and also laminated nonwovens. They need more thickness/gsm and high rupture strength/gsm and low gsm fabrics. 04/08/23
30
Hygiene Market
04/08/23
31
New Market - Hospitals
04/08/23
32
In Agriculture
04/08/23
33
New Market - Agriculture
04/08/23
34
New Product – Upholstery
Looking for coated, tailorable or sealable, bulky but strong, special laminated, FR finish, etc. products.
04/08/23
35
New Market– Coated Fabrics
04/08/23
36
New Market – Raincoats
04/08/23
37
New Market – Bed Cover in Coaches
04/08/23
38
New Market – Pillow Covers
04/08/23
39
New Market – Car seat Cover
04/08/23
40
New Market - Packaging
Storage for– cloth-Bangles-Small spares-Medicines-Documents
04/08/23
41
New Market - Packaging
Mailing Envelopes
04/08/23
42
New Market - Household Applications
04/08/23
43
New market – Home My Home
04/08/23
44
New Market – Hotel Industry
04/08/23
45
New Market- Ultrasonic Quilting
04/08/23
46
Printed Fabrics
Above 40 gsm can be printed
04/08/23
47
New Market–
Hotels/Hospitality
04/08/23
48
Ot h e rs, 35
M ed i ca l/ h ygi e
ne, 65
World
Source:Edison Investment Research / Industry
--Med ical IHygien e,
10
Others,
90
IndiaHuge application possibilities beside packaging
04/08/23
49
New Market – Disposable Undergarments
04/08/23
50
New Market - Apatented
Disposable Slipper
All limitations of nonwoven slippers are rectified, retail price can be Rs.15/pair.
Manufacturing cost no more that Rs. 5 - 7/pair.
Sell in Railway stations, hotels, hospitals, spa and at all hygiene areas.
04/08/23
51
New Market - Linings
Antistatic SB
04/08/23
52
53
9.MANTRA-COE - Your partner for a successful investment in Spunbond TT
MANMADE TEXTILE RESEARCH ASSOCIATION : 32 Years TRA
experience, COE partner for Agrotech products.COE in Coating
and lamination in Phase -1 and COE in Nonwovens
(spunlace/Needlpunch/Chemical/Thermal Bonding Technology) by
Govt of Gujarat.Having 500 mm Spunbond machines under ISDS
scheme of MOT.
Strong R&D data base and testing services capability well suited
for Non-woven technical textiles whose raw materials are derived
from synthetic and manmade fibres.
Well qualified and well experienced staff who have extensive
experience to handle all types of manmade textile based products
and processes.
04/08/23
Centre of Excellence in Technical Textiles
(sponsored by Govt. of Gujarat)
Phase ICoating and Lamination
Pilot plant facilities Coating machine Hot melt laminating machine Narrow width machine
Testing Lab To test raw materials and finished product
Product display centre
54
9. MANTRA-COE
55
Has the state of art Pilot plant for Coating and lamination
Matex multilabo coating machine Cavitec hot melt laminating machine
9. MANTRA-COE
Product Development
56
9. MANTRA-COE
Plasma machine
This machine is installed at MANTRA under DST project
In collaboration with IPR, Gandhinagar
57
9. MANTRA-COE
Plasma technology is widely
applicable for the surface
modification of textiles & can
improve functionality of textile
materials, such as 1. improves
coating adhesion 2. Pre-treatment
process 3. Dyeing & Printing
4. Finishing.
Thus reduces the consumption of dye
& chemicals
58
Fully equipped Testing laboratory for quality evaluation of all types of TT products
Technical Textile Lab
9.MANTRA-COE
59
MANTRA has well-organized sample studio to show case the
technical textile samples
9.MANTRA-COE
60
NONWOVEN PLANTS:
Recently MANTRA has commissioned a NONWOVEN 500mm pilot plant machines
under the partial grant-in-aid by the Govt of Gujarat. which can produce
maximuml Nonwoven products.
Nonwoven pilot plant
Spunlace technology
Needlepunch technology
Chemical bonding
Thermal bonding
Centre of Excellence in Technical Textiles (sponsored by Govt. of Gujarat)
Phase II
9.MANTRA-COE
61
9. MANTRA-COE
Pilot plant Facilities COE in Agrotech MANTRA has purchased industrial scale Raschael machine for the
products to be used in Agriculture, mainly in shading purpose.
62
9.MANTRA-COE
63
MANTRA COE – Phase III
Gujarat government sanctioned a project, “TT Product
Development & Application Center in Medical & Hygiene “ to
establish a COE- Phase III by MANTRA.
COE will be housed in a dedicated facility at Surat.
COE will have projectile weaving machines and different converting
machineries to produce the following products on a pilot scale
9.MANTRA-COE
64
9. MANTRA-COE
65
MANTRA COE – Phase IIIConverting Machines & Its Products
I. Under pad
9. MANTRA-COE
- Spunbond Nonwoven as Topsheet (Permeable) Hydrophilic- PE Film as Back Sheet- Pulp (Imported)- Hot melt adhesive- SAP (Imported)
Sizes: (1) 60 x 40 cm (2) 60 x 60 (3) 60 x 90 cm
66
MANTRA COE – Phase IIIConverting Machines & Its Products
I. Sanitary napkin (ultrathin)
9.MANTRA-COE
(25 micron, 45gsm)
(22 micron, 23gsm)
(Hydrophillic 14gsm)
(Silicon)
67
MANTRA COE – Phase IIIConverting Machines & Its Products
I. Wet wipes (single piece)
9. MANTRA-COE
- Spunlace fabric (45 gsm) (100%) PE or PE/viscose or 100% viscose or Bamboo spunlace) - Laminated paper (4.5 gm) (2 layer/3 layer) - Re-sealable sticker - Formulated ingredients (liquid)Cutting-folding-wetting-stacking-packaging.
68
9.MANTRA-COE
MANTRA COE – Phase IIIConverting Machines & Its Products
I. Bouffant Cap Making Machine
Raw materials - PP Spunbonded Nonwoven fabric (25 gsm) - Elastic band/tape
69
SUMMARY
Technical Textile sector has high growth potential for investment. Selection of subsector and product type depends on core
competence, investment capability, profitability goals. 6 Step approach shall be followed for a sure successful investment. Fundamental guidelines and some critical issues need to be
addressed for a wise investment decisions. Add value and build your own marketing teams to reap profits instead
of dependence on traders. Innovate and find new market to differentiate and evolve from herd
mentality MANTRA-COE can be your Partner for a successful investment and
making best of existing production units for production efficiency, innovation and penetration of new markets
.04/08/23
70
END-NOTE TO REMEMBER FOR EVER
With growth in economy and enhancement of life style, the
consumption of Technical Textiles products is bound to increase.
In the absence of indigenous production, the imports will
increase and India will loose investment and employment
opportunities.
Invest wisely in With Spunbond TT sector to have long and
assured profitable business04/08/23
True Guidance can be like a small lamp in
a Tunnel. It may not show us everything at
once, but it will give us enough light to
take our next step safely.
Theme / Message
71
04/08/23
72
04/08/23