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Contract Manufacturing PEBCO ® 1

PEBCO® Contract Manufacturing Capabilities

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For 37 years, PEBCO® has been recognized worldwide as a leader in the original equipment manufacturing of customized bulk handling equipment; this experience is one of the keys to our broad contract manufacturing capabilities. - Application engineering (mechanical and electrical) - 2-D and 3-D CAD designing - Manufacturing (fabrication, weld, machining, paint, and assembly) - Installation and start-up support - Complete concept-to-customer support program PEBCO® specializes in customized solutions for our customers’ needs. Each application is unique and we custom tailor to exact customer specification. - 85% of custom-designed solutions - Construction materials such as carbon steel, abrasion resistant steels, stainless steels, chromium carbide overlays, etc. - Manual, hydraulic, pneumatic, or electric actuation - Automatic or semi-automatic controls

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Page 1: PEBCO® Contract Manufacturing Capabilities

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Contract Manufacturing

PEBCO®

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Company Information

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Get to Know Us

For 37 years, PEBCO® has been recognized worldwide as a leader in the original equipment manufacturing of customized bulk handling equipment; this experience is one of the keys to our broad contract manufacturing capabilities.

Application engineering (mechanical and electrical)

2-D and 3-D CAD designing Manufacturing (fabrication, weld,

machining, paint, and assembly) Installation and start-up support Complete concept-to-customer support

program

PEBCO® specializes in customized solutions for our customers’ needs. Each application is unique and we custom tailor to exact customer specification.

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We Listen to Our Customer’s Needs

85% of custom-designed solutions

Construction materials such as carbon steel, abrasion resistant steels, stainless steels, chromium carbide overlays, etc.

Manual, hydraulic, pneumatic, or electric actuation

Automatic or semi-automatic controls

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ISO 9001: 2008

Certificate No.: CERT-0069127File No.:              1641027Issue Date:         September 27, 2013Expiry Date:       September 25, 2016

C E R T I F I E D

PEBCO®’s ISO Quality Policy:

PEBCO®’s ISO Quality Objectives:PEBCO® will continue to reduce our production defects. PEBCO® will continue to improve our on time delivery.

PEBCO® will endeavor to produce parts to customer’s specifications every time and continually improve the effectiveness of our quality management system.

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PEBCO®’s Manufacturing Facilities are located just off Interstate-24 at Exits 3 and 4 in Paducah, Kentucky.

3885 Coleman Road Paducah, KY

www.epaducah.com

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Global Delivery

Asia

Americas

Europe

Africa

Australia

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Let’s Take a Tour

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Bird’s EyeAssembly and Machining

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Bird’s EyeCutting and Rolling

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Bird’s EyeWelding and Rolling

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Departments

Engineering and Design Manufacturing Machining Welding Assembly Blasting and Painting

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Engineering and Design

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Combined ~70 Years of

Experience

No Blueprint? No Problem!

PEBCO® can fabricate parts and equipment using your sample or drawings or our own computer engineering, drafting, and design services.

PEBCO®’s design department has a combined ~70 years of experience.

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Autodesk® Inventor®

Professional 2014

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2-D and 3-D Renderings

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Manufacturing

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Within the Facility

~40,000 square feet facility (2) 10 ton overhead cranes (2) 5 ton overhead cranes (2) 5,000 lb. fork lift/trucks Steel prep services

forming rolling cutting welding fabricating

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Manufacturing

4000 Watt TruLaser

5’x10’, ~1” thickCNC Plasma Cutting

1-¼” thick CNC Oxy/Fuel Cutting

5” thick

Press Brake300 TON x

10’Steel Prep ServicesPlate Rolling

½” thick x 8’

¼” thick x 12’

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4000-Watt Laser

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4000-Watt Laser

TruLaser 3030 5’x10’ cutting

table One cutting

head for all thicknesses ’, ~1” thick Highly precise beam guidance

Guarantees low scratches, thus minimal scrap

Conveyer for removal of swag and small parts safely

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Laser Cut Parts

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Plasma/OxyFuel Cutter

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Plasma/OxyFuel Cutter

Esab Sabre 3000

10’x20’ Plasma: up to

1-¼” Torch: up to 3”

steel plate Programmable

with shape library

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CNC Press Brake

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CNC Press Brake

TruBend 5230 14’ bending

length CNC-controlled

crowning system for precise bending results

ABC angle sensor allows the first part to be a perfect part

Accurate. Precise. Ideal for Series Production.

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Plate Rolling

½” thick and 8’ wide ¼” thick and

12’ wide

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Plate Rolling

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Rolling & Bending

¼” by 10’

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Machining

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Machining

Lathe (up to 30” Ø)

Horizontal Milling(5” spindle x 80”x 62” travel )

Drilling (Radial Arm, up to 4” Ø)

Surface Grinding

Broaching up to 1-½”

Vertical Turret Lathe(up to 48" of swing)

CNC Milling Centers

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CNC Milling Centers

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CNC Milling Centers

Fadal VMC 2016L

Vertical Machining Center

20” x 16” x 15” Envelope

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Boring and Milling

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Boring and Milling

Gidding & Lewis, Fraser

Horizontal Boring and Milling

48” x 48” x 48” cube envelope

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Boring and Milling

Bullard Dynatrol VTL

Vertical Milling Lathe

36” swing 36” Vertical

Height

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Welding

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Welding

12 weld stations

Processes MIG

(GMAW) TIG

(GTAW) Stick

(SMAW)Weld procedures and welders are qualified to AWS D1.1, D1.6.

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Welding

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Welding

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Assembly

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Shroud Assembly

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Equipment Assembly

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Equipment Assembly

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Equipment Assembly

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Equipment Assembly

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Blasting and Painting

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Blasting Booth

20’x50’ booth Fully enclosed

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Paint Booth

20’x50’ booth Up and down

draft 140o maximum

temperature

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Paint Booth

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Proudly Made in the USA

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The Material Handling Problem Solvers

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www.pebco.com