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Continuous Improvement Toolkit . www.citoolkit.com Continuous Improvement Toolkit Affinity Diagram

Affinity Diagram

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Page 1: Affinity Diagram

Continuous Improvement Toolkit . www.citoolkit.com

Continuous Improvement Toolkit

Affinity Diagram

Page 2: Affinity Diagram

Continuous Improvement Toolkit . www.citoolkit.com

Check Sheets

Data Collection

Affinity Diagram

Designing & Analyzing Processes

Process Mapping

Flowcharting

Flow Process Chart

5S

Value Stream Mapping

Control Charts Value Analysis

Tree Diagram**

Understanding Performance

Capability Indices

Cost of Quality

Fishbone Diagram

Design of Experiments

Identifying & Implementing Solutions***

How-How Diagram

Creating Ideas**

Brainstorming

Attribute Analysis

Mind Mapping*

Deciding & Selecting

Decision Tree

Force Field Analysis

Importance-Urgency Mapping

Voting

Planning & Project Management*

Activity Diagram PERT/CPM

Gantt Chart

Mistake Proofing

Kaizen

SMED

RACI Matrix

Managing Risk

FMEA

PDPC

RAID Logs

Observations

Interviews

Understanding Cause & Effect

MSA

Pareto Analysis

Questionnaires

IDEF0

5 Whys

Nominal Group Technique

Pugh Matrix

Kano Analysis KPIs Lean Measures

Cost Benefit Analysis

Waste Analysis

Fault Tree Analysis

Relationship Mapping* Sampling

Benchmarking

Visioning

Cause and Effect Matrix

Descriptive Statistics Confidence Intervals

Correlation Scatter Plot

Matrix Diagram

SIPOC

Prioritization Matrix

Project Charter

Stakeholder Analysis

Critical-to Tree Paired Comparison

Roadmaps

Focus groups

QFD

Graphical Analysis

Probability Distributions

Lateral Thinking

Hypothesis Testing

OEE

Pull Systems JIT

Work Balancing

Visual Management

Ergonomics

Reliability Analysis

Standard work

SCAMPER***

Flow

Time Value Map

Measles Charts

Analogy

ANOVA

Bottleneck Analysis

Traffic Light Assessment

TPN Analysis

Pros and Cons

PEST

Critical Incident Technique

Photography

Risk Assessment*

TRIZ***

Automation

Simulation

Break-even Analysis

Service Blueprints

PDCA

Process Redesign

Regression Run Charts

RTY TPM

Control Planning

Chi-Square Test Multi-vari Charts

SWOT

Gap Analysis

Hoshin Kanri

Page 3: Affinity Diagram

Continuous Improvement Toolkit . www.citoolkit.com

Affinity Diagram helps categorize and organize a large number

of fragmented uncertain information into logical cohesive

groups.

The goal is to create a limited number of groups.

This results in better idea selection or a problem that is better

understood.

Also known as KJ Analysis.

- Affinity Diagram

Page 4: Affinity Diagram

Continuous Improvement Toolkit . www.citoolkit.com

When to Use It?

Used during idea-generation brainstorming sessions.

• It stimulates creative right-brained thoughts.

Used during problem-solving sessions.

• When information is subjective or held by different people, but no

clear picture of the problem is emerging yet.

Used to capture the voice of the customer.

• It is used to find messages in customer statements

from questionnaires, interviews, or focus groups.

- Affinity Diagram

Page 5: Affinity Diagram

Continuous Improvement Toolkit . www.citoolkit.com

Approach:

Present the topic or define the problem clearly.

Give the team index cards or sticky-notes.

Instruct them to write an idea or issue per card.

Call out the ideas or issues and hang them on the wall.

Lead the team to silently sort the ideas or issues into categories.

Lead them labeling each group of cards.

Eliminate duplicate ideas.

Add arrows between items and

groups to show significant relationships.

- Affinity Diagram

Page 6: Affinity Diagram

Continuous Improvement Toolkit . www.citoolkit.com

Three Basic Steps:

- Affinity Diagram

Capture Group Label

Page 7: Affinity Diagram

Continuous Improvement Toolkit . www.citoolkit.com

Tips:

The ideas shouldn’t be discussed until the final affinity diagram

is complete.

Record the actual words spoken when data is verbal (during

interviews or observations).

The best results tend to be achieved when the exercise is

implemented by a cross-functional team.

- Affinity Diagram

Page 8: Affinity Diagram

Continuous Improvement Toolkit . www.citoolkit.com

Example – Identify How to Successfully Implement Change:

- Affinity Diagram

It may take

longer to

change

Some

people will

never change

Training at

all levels

Communicate

change vision

Performance

management

Planning Change Obstacles

Quick

wins

A change

agent

Paradigms

Implementation

Sense of

urgency

A vision to

change

Empower

-ment

Encourage

personal

development

A blaming

culture

Change

resistance

Leadership

A change

plan