POME + Biomass

Utilization

BIOGAS POWER PLANT

BIOMASS GASIFICATION POWER PLANT

PLUS BIOMASS BRIQUETTE EXPORT

December 2014

Tara F Khaira, MBA

BIOGAS

Palm Oil Mill Effluent

======= Renewable Energy

Environmental effects

Underground water contamination

Methane emission causing global warming

Waste of fertile land

Bad odor

Few Countries have banned open lagoons for effluent treatment due to hazards

Monetary Losses

USD 2 mio Loss (in 10 years)

Sludge oil losses from POME

CARBON CREDIT losses

Diesel consumption

No savings of BIOMASS

Non productive Sludge

Cost Center – No ROI and additional annual expenses for maintenance of lagoons

Losses of using ponds..

ENVIRONMENTAL BENEFITS

• No Under ground water pollution

• Methane is captured at higher efficiency and used for productive use

• Only 80 x 80m required for 60 TPH mill, upto 5 hectares land is saved

• No Bad odor

• This technology takes care of any future change of govt regulations/environment laws

MONETARY ADVANTAGES :

• Profit from electricity sales

• Recovery of sludge oil

• Profit from Carbon Credit

• Profits from sale of BIOMASS

(PKS & Fiber Briquette

Revenue) saved by using

biogas in boiler

• Saving on Diesel cost

• End Sludge available for

fertilizer

• Successfully completed 5 projects and another 11 palm oil mill effluent treatment projects under construction

• More than 85 to 90% of BOD and COD Removal

• The final discharge meets the local environmental standards

BIOGAS – A Proven technology

Process Flow Diagram

SCRUBBER

GAS

ENGINE

or CNG

Simplified PFD

Methane (CH4) : 60-73%

Carbon dioxide (CO2) : 26-30%

Nitrogen (N2) : 0-1 %

Hydrogen Sulphide (H2S) : 0-0.3 %

Hydrogen (H2) : 0-1 %

Oxygen (O2) : 0-2 %

BIOGAS COMPOSITION

PROJECT #1

Project #1

PT. MESKOM, Sarimas Group, Bengkalis

• Capacity 45->75 Ton / hour

• POME Volume : 900m3 / day

• POME Parameters: COD 80,000

Reactor Volume : 9170 m3

• Construction started: Dec 2011

• Project completion: Dec 2012

• Full operation since Jan 2013

* During construction

* Operational

* Operational

* Biogas digunakan pada Boiler

* Performance

• Eficiency >80%

• Biogas/M POME : 30-35 NM Biogas

• Final Discharge

• COD: <250 Mg/L

• BOD: <100 Mg/L

• TSS: <100 Mg/L

• O&G: 0 Mg/L

• Methane Content more than 70%!!!

3 3

1st in Indonesia & Asia Tenggara

Biogas Project without any pond

BENGKALIS, RIAU

PROJECT #2

PT. AGRO MUKO, Tolan Tiga Group (SIPEF)

• Capacity: 60 Ton / hour

• POME Volume : 720m3 / day

• POME Parameters: COD 56,000 BOD 30,000

• Reactor Volume : 6763 m3

• Construction started: Sept 2012

• Project completion: April 2013

• Project inauguration : Mei 2013

Project #2

* During Construction

* Inauguration

* Operational

PROJECT #3

PT. MAI, Poliplant Group, Indonesia

• Capacity 55 Ton / hour

• Volume POME : 726m3 / day

• Parameter POME : COD 65,000 BOD 30,000

• Reactor Volume : 7500m3

• Construction started: Agustus 2012

• Project completion: Juni 2013

Project #3

* During construction

* Operational

Project #3

Other PROJECTS

Lokasi:

West New Britain,

Papua New Guinea

Tahap konstruksi

Barema Ltd, Sipef Group, Papua New Guinea

Lokasi:

Dusun Tanjung

Mulia, Sumatera

Utara

Tahap konstruksi

PT UMW, Sipef Group – 60 TPH Mill, Indonesia.

Other PROJECTS

Lokasi:

Tanjung Langsat,

Malaysia

Tahap Konstruksi

EVYAP SABUN MALAYSIA SDN BHD (EVYAP Group of Turkey).

Proyek terbesar di dunia Oleochemical.

Greenfield project pada lahan 50 Acre

dengan investasi sebesar USD 350 juta (One Million Ringgit Project)

Volume limbah per hari adalah 1000 MT

Standar Baku Mutu BOD <20 Mg/L & COD <80 Mg/L

Other PROJECTS

Astra Agro Lestari Tbk – 60 TPH Mill, Indonesia.

Lokasi:

Hulu Sungai Selatan,

Kalimantan Timur

Tahap Konstruksi

Other PROJECTS

BIOMASS

BRIQUETTING

Empty Fruit Bunches

======= Renewable Energy

Feedstock Preparation

Briquetting Station

Biomass Pellet dari Tandan Kosong

BIOMASS

GASIFICATION

Palm Kernel Shell

======= Renewable Energy

All solid organic waste can be utilised as feedstock

conversion of

solid biomass

into flammable

gas, known as

Producer Gas

Biomass

Gasification

Drying Pyrolysis Combustion Reduction

PLTBm Gasifikasi

200kWe :

Kovilpatti, India 1.2MWe : Gujarat, India

5MWe : Thailand

Gasifier

BIOGAS

• Biogas from POME to electricity (sell to PLN/ or Community)

BIOMASS BRIQUETTING

• Export

• Additional feedstock for gasification

BIOMASS GASIFICATION

• Biomass Gasification from PKS to electricity (sell to PLN/ or Community)

ELECTRICITY

GENERATION

BIOGAS GENERATI

NG

BUFFERING

STORAGE

CHOP/ SHRED

DRYING

ELECTRICITY GENERATION

GASIFI-CATION

HEAT GENERATIN

G

Proposed Solution

PLN

EKSPOR

Pupuk

“Thank You Very Much For Your Valuable Time & Attention”

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