1. 1. John Deere Gator Utility Vehicle (XUV 625i) Orientation
2. 2. At the end of this presentation, the student should; Have a basic knowledge of the weights and capabilities of the XUV 625i Gator. Have and demonstrate a basic knowledge in the safe operation of the XUV 625i Gator including the use of appropriate PPE. Have and demonstrate a basic knowledge of how to use the equipment on the XUV 625i Gator including the winch. Demonstrate how to perform basic vehicle checks covered in this presentation. Understand and demonstrate how to properly load/unload the XUV 625i Gator on the trailer and secure it.
3. 3. Engine Kawasaki FD620 Liquid cooled 617cc EFI HP: est. 20-23 Drive Train Continuously Variable Transmission (CVT) Helps to provide some braking ability Forward HI/LO-Neutral-Reverse Forward HI @ 25 MPH Forward LO @ 17 MPH Reverse @ 20 MPH
4. 4. Fluids Fuel cap. (gasoline): 7.0 gal Crankcase (w/ filter): 1.4 qts. 4WD Differential: 20 ozs. Transaxle: 4.0 qts. Cooling system: 5.2 gts. Brakes: 8.0 ozs. Electrical System 12 volt
5. 5. Weights and Capacities Weight (empty w/ fluids): 1505 lbs. GVWR (gross vehicle weight rating): 3100 lbs. Maximum Vehicle Payload: 1400 lbs. Cargo Box Capacity: 1000 lbs. Towing Capacity: 1500 lbs. Maximum Trailer Tongue Weight: 130 lbs. Maximum Front Axle Load: 1433 lbs. Maximum Rear Axle Load: 2205 lbs.
6. 6. Dimensions Width: 62.0 Length: 119.0 Height (with ROPS): 75.0 Ground Clearance: 11.0
7. 7. Training All operators of the XUV Gator must complete an approved SRS training and orientation program prior to operating the Gator on any calls. Shall include familiarization with all safety signs, equipment, and operator controls. Shall include any operational procedures related to the use of or deployment of the Gator, tow vehicle, and personnel.
8. 8. The Gator is designed for Off Road use, operating on paved surfaces may seriously affect the handling and control of the vehicle. Operators should always make sure any passenger is aware of the correct safety procedures and features. Passengers should always use the hand holds while vehicle is in operation.
9. 9. Avoid excessive speeds A Speed Limiter device was installed as one of the added safety devices and MUST be used whenever a patient is being transported. Seatbelts must be worn and door nets and used whenever the Gator is operated. Door nets must be secured prior to the vehicle being trailered or towed.
10. 10. Whenever operating on rough or excessively uneven terrain any front mounted attachments (winch) must be removed and securely stowed. Whenever operating on rough, uneven terrain, or crossing bodies of water, extreme care and caution must be used.
11. 11. Appropriate PPE must be worn. At the minimum, PPE shall consist of: Paved surfaces; Helmet, protective eye wear (minimum ANSI Z 87), long pants, and boots that at a minimum cover the ankles. Off Road Operations; Helmet, eye wear (minimum ANSI Z 87), gloves, long pants, boots, and long sleeved shirt. Loose fitting clothing should not be worn when operating or riding the vehicle.
12. 12. A: not used B: not used C: 2WD/4WD switch D: not used E: Headlight switch F: not used G: not used H: 12 volt accessory outlet I: Transaxle Shift Lever J: Traction Assist (Differential Lock) K: Fuel Tank Cap L: Park Brake Lever M: Accelerator Pedal N: Brake Pedal O: Ignition Key Switch
13. 13. A: Not used B: Battery Discharge Light C: Engine Oil Pressure Light D: Engine Coolant Temperature E: Seat Belt Indicator F: Park Brake Light G: Arrow Keys H: Fuel Gauge I: Trip/Odometer/Hour Indicator J: 2WD/4WD Display K: Not used L: System Diagnostic Light M: Speedometer N: Clock
14. 14. Both locking pins must be removed from the front brush bar in order to open the hood fully. (A) is a two tray storage bin. Radiator (B), overflow tank (C), and brake fluid reservoir (D) are also located under the hood. B C D
15. 15. Traction Assist Provides better traction when rear wheels start to slip. When the traction assist lever is engaged it will cause both rear wheels to turn together at equal speeds. To Engage Traction Assist Stop or reduce engine speed to 1/3 throttle or less. Pull traction assist lever up to the locked position. To Disengage the Traction Assist Stop or reduce engine speed to 1/3 throttle or less. Drive vehicle straight ahead at a constant speed. Push lever down to the unlocked position.
16. 16. Raising the Cargo Box To release pressure against latch (A), push down on cargo box. Release latch by pulling latch towards grip (B) on cargo box. Allow lift cylinder to raise cargo box. Locking the Cargo Box Pull down on the cargo box slightly and push rod (A) in toward center of box to lock bottom of rod (B) into the slotted locked position (C).
17. 17. Checking Engine Oil Level Check oil level when the engine is cold and not running. Raise and secure cargo box. Remove dipstick (A) and wipe it clean. Reinstall dipstick then remove it Checking Transaxle Oil Level Raise and secure cargo box. Remove dipstick (A) located on the top of the transaxle housing. Wipe dipstick clean. Check oil level by setting dipstick on threads in transaxle case, then removing and checking oil level.
18. 18. Coolant Level While vehicle is cool, open hood Check recovery tank (A) coolant level If engine is warm, coolant level should be between the FULL line (B) and the LOW line (C). If engine is cold, coolant level should be at the LOW line (C) on the recovery tank. Brake Fluid Level Open Hood Visually check brake fluid reservoir. Brake fluid level must be between MIN (A) and MAX (B) marks. If fluid is low: Carefully clean area around reservoir cap (C). Remove reservoir cap and add fluid to the MAX mark. NOTE: Do not overfill reservoir. Overfilling causes leakage.
19. 19. Tires Front Tires Maxxis Bighorn 2.0.............. 27x9-R14 Load Capacity.............. 472 kg (1041 lb) Inflation Pressure (All Front Tires).............. 97 kPa (14 psi) Rear Tires Maxxis Bighorn 2.0.............. 27x11-R14 Load Capacity.............. 665 kg (1466 lb) Inflation Pressure - Cargo Load Condition 0-318 kg (0-700 lbs).............. 97 kPa (14 psi) Inflation Pressure - Cargo Load Condition 318-454 kg (700-1000 lbs).............. 124 kPa (18 psi)
20. 20. Only the basic maintenance listed in this presentation will be performed on the Gator in-house. Any issues found during an inspection shall be brought to the attention of a SRS Line Officer as soon as possible. No modifications shall be made the ANY of the equipment or Gator without first obtaining approval from the Chief. All other maintenance and preventative maintenance (PM) will be performed only by an approved John Deere dealer.
21. 21. Basic Towing Knowledge Prior to leaving the facility check and ensure all straps, safety chains, hitch safety pin, and lighting connections are secure. All door nets are securely in place. Any loose items in either the cargo bed or front carry rack are secured.
22. 22. When placing the Gator onto a trailer The driver shall use a spotter to ensure proper placement of the Gator. The driver shall be the only person on the Gator. The Gator shall be backed onto the trailer. Once backed into place the driver shall engage the park brake prior to leaving the vehicle. The vehicle shall be secured to the trailer by the use of ratcheting tow straps placed at both the front and rear of the vehicle.
23. 23. Fasten front of machine through tie down points (A) on front of machine to trailer with a heavy-duty strap, chain, or cable. Strap must be directed down and outward from machine. Fasten rear of machine through tie down points (B) on rear of machine to trailer with a heavy- duty strap, chain, or cable. Strap must be directed down and outward from machine. Use this technique if using a large enough trailer and the winch is not attached to either front or rear receiver.
24. 24. Warn Pro Vantage 3500 winch 3500 lb. capacity. Can be mounted in the front or rear receivers 50 of 3/16 wire rope. Corded remote control switch with integrated socket. Clutch (Freespool): Sliding Pin and Ring Gear.
25. 25. Always keep hands clear of rope, hook loop, hook, and fairlead opening during instillation, operation, and when spooling in or out. Always use the supplied hook strap whenever spooling the wire rope in or out. Always wear heavy gloves when handling the wire rope.
26. 26. Always avoid side pulls which can cause the rope to pile up on one end. Always ensure that the clutch is fully engaged or disengaged before operating. Never jog rope under load as this may momentarily overload capacity of rope or winch.
27. 27. Always store remote control in a dry place when not in use. Always double line or pick a distant anchor when rigging as this will maximize pulling power.
28. 28. 1. Motor 2. Winch Drum 3. Wire Rope 4. Fairlead 5. Gear Train 6. Braking System 7. Clutch 8. Tie Rods
29. 29. Put on heavy gloves Disengage Clutch fully Free Hook, apply hook strap, and pull wire rope to anchor point. Secure hook to anchor point. Lock the clutch. Connect the Remote Control to the socket. Apply slowly tension to rope. Double check your connections once rope is under tension, if stable continue with winching operations.
30. 30. Double Line Pulling power decreases as number of wraps increases Uses a snatch block as a mechanical advantage Change of Direction Straight line pulls are always preferred Attach snatch block to anchor as close to 90 degrees as possible Pickets Used when anchor point is out of reach or unavailable (open field)