Upload
stapletonspence
View
11.109
Download
3
Tags:
Embed Size (px)
DESCRIPTION
From concept to processing and distribution, Stapleton's experienced food scientists and co-packing professionals provide turnkey solutions to help get your food product to market quickly. This presentation demonstrates Stapleton's packing capabilities: RTD/Hot Fill Beverage Bottling, Bagging (Form/Fill/Seal, Preformed Pouch, Pillow Pack, Standup Pouch - dried fruit/vegetables, candies, and confectionery products), Hot Fill Canning (dried fruits and sauces), Aseptic Industrial Processing and Packaging (sauces, concentrates, purees). Convenient West Coast operations.
Citation preview
Stapleton-Spence Packing Company1900 Highway 99, Gridley, CA 95948Family Owned Since 19511999 - Relocated San Jose Facility to Current Location108,000 Square Feet on 27.59 Acres3 Covered Loading Docks Tank Storage to Load/Unload Tanker Trucks6 Production Lines20,000 Sq. Feet Solar Water Heating System2 Million Gallon On-Site Water Treatment Plant
Stapleton’s: Living Green
Certifications
BRC - A GradeSilliker Food Safety - Gold RatingUSDA - Excellent RatingSustainable Agriculture - Superior RatingFDA
QAI OrganicKosher
Bottling Capabilities
RTD Beverages / Hot Fill 12-96 oz PET or Glass Containers 38 mm and 43mm Closure Sizes Custom Filler and Capper (2012)Sleeve Labeling Machine (2012)Spot and Wrap LabelingMin Contract Volume: 50,000 bottles
Product Examples: 100% Juice, Juice Drinks, Tea Brewing and Bottling (we brew tea and botanicals onsite), Sports Beverages, Flavored Waters, Concentrates, Syrups
Bottle Type Paper Label Sleeve Label
16oz Panel P4084 Yes Yes
16oz PowerFlex Longneck P3839 Yes Yes
20oz Panel P4159 Yes Yes
20oz PowerFlex Longneck P4228 Yes Yes
32oz Panel C-1371-PD Yes Yes
46oz Panel C-4323-PD Please inquire Yes
500ml PowerFlex Dome P-4162 Yes Yes
64oz Panel Round C-1586-PD Please inquire Yes
64oz Pinch Grip C-2519-PD Yes N/A
64oz Rectangle Power Block C-2519-PD
N/A
Glass Bottles Please inquire
• 200 Gallon Enterprise Manufacturing SS Supply Tank• 20 ft. 12 Pass Tubular Heat Exchanger ( 75 GPM Capacity)• 180 ft. Hold Tube ( 30 Seconds @ 192 f)• Dual RTD - ABB Control / Recording Charts• Chilled Juice return utilizing Thermaline Plate and Frame
Heat Exchanger
Bottling Equipment
Batching and Tank Capacity
• Thermo Engineering of Arizona Dual Stage Screener • Jacketed Mix Tank 1800 gls
Ingredients with Capacity for: Brewing Tea per Shift 36,000 gls, Blending Juices per Shift 36,000 gls • Mix Tank # 1 (5000 gls)• Batch Tank # 2 (8800 gls). with Hepa Filter and UV Lights • Magnet Rare Earth • Filter; Inside Support Tube .125" Perforation,
Outer Filter Socks Mesh as Specified • Batch Tank # 5 (4328 gls)• Silo Tanks. With Hepa Filter and UV Lights
Capacity 4 Silo Tanks of 8930 gls per Tank
ABC DEPALITIZOR, M/N 108R S/N
22567, 400 PPM
BEVCO BOTTLE RINSER, M/N
610 S/N J5683 BUILT JAN. 1994,
400 PPM
SLEEVE SEAL BOTTLE
TEMPERING TUNNEL
PACIFIC MONOBLOCK FILLER CAPPER, 32
STATION ROTORY LEVEL FILLING MACHINE, 12
HEAD ROTORY CAPPER, M/N L-32-T-63-C-12-CESF24, S/N 1516
ZALKIN CAPPER, MACHINE TYPE CA 8 320 NG
SERIES 23100
PECO HIGH SPEED EJECTOR, EJH SERIES-ST,
800+ CPM
BEVCO CAP STERLIZER M/N M170R2PPI S/N
J16423 BUILT NOV 2004)
Bottling Flow Diagram
I&H BOTTLE COOLER,6 FEET WIDE
x 50 FEET LONG, 2 ZONE
(LABEL OPTION #1) SLEEVE SEAL, SSL-450
SLEEVE LABELER, 450 BPM (LABEL LENTH 100MM)
BOTTLE SIZES 025-0130, LABEL LENTH 25MM-300MM
(LABEL OPTION #1)
SLEEVE SEAL, SLEEVE SHRINK
TUNNEL
(LABEL OPTION #2) PE FUTURA TOP LABELER,
WRAP AROUND OR SPOT LABELER, M/N 1120/20T/3S/3E
TAPTONE 300 FILL LEVEL INSPECTION
SYSTEM
LINX DIAGRAPH
5900 PRINTER
FOOD INSTRUMENT CORP. ADR-50D
UNIVERSAL CLOSURE MONITOR
HAMERICK HMS CHALLENGER CASE
PACKER, S/N 12-1704, 25 CPM
Bottling Flow Diagram (continued)
LINX DIAGRAPH
5900 PRINTER
(CASE OPTION #1) SWF TRAY FORMER, M/N
GMA1T4, MACHINE #1089, 12-35 TRAYS PER MIN.
7"X8-1/8" MIN, 34"X36" MAX/
(CASE OPTION 2) ELLIOTT CASE FORMER M/N 93 SFIL-T, 15 CPM,
CASE RANGE LENGTH 6" TO 16", WIDTH 6" TO 16",
HEIGHT 6" TO 16"
FOXJET THERMAL JET INK JET
SYSTEM, SOLO SERIES IS, PRINT
SPEED 200 FPM 300 DPI CONTINUOUS
3M-MATIC CASE TAPE
SYSTEM, M/N 12AF
ARPACK SHRINK BUNDELER, M/N
25TW-28, S/N 3875
LANTECH Q-PAL
PALLETIZER S/N QP000042 25
CPM
Receive Ingredients/Pkg
Liquid Sugars HAACP Flow Chart
Warehouse Ingredients/Pkg
Jacketed Batch Tank #1
Batch Tank # 2
Magnet
Filter
Heat ExchangerCool 120-130°F
Filter
Fill
Seal, Label, Code
Warehouse
Batch Tank # 5
Ship
Heat 180°F
Ingredients: Sugar Water If invert added 35% Tartaric Acid & 50% Sodium or Potassium Hydroxide
Silo Tanker Ship
Packaging:Scholle BagKraft BinBin LinerLabelInk
B Biological Pathogens (E-Coli, Salmonella, Mold…C.Botulinum)
C Chemical Pesticides, Cleaning Compounds, Residues, oil, grease
P PhysicalForeign material (leaves, wood, stone, metal, plastic, glass, insects, ingredient packaging,
rodents and other filth or unidentified material
Other Capabilities - Bagging
Form/Fill/Seal, Preformed Pouch, Pillow Pack, Standup PouchSizes up to 3lbBag Width – 3 to 9 inchesBag Height – 5.75 – to 11.5 inchesMin Contract Volume – 15,000 Bags
Product Examples: Dried Fruit, Dried Vegetables, Legumes, Candies and Confectionery.
Key Bagging Equipment
Pouch Filler & Sealer
Mfg: Toyo Jidoki Co., LTDModel: TT-8CN Manufacture No. 1076436-10 Machine No. 2832 Vol. 00 Date 09.Mar.2007
Other Capabilities - Canning
Hot FillDried Fruits/Sauces: Standard #10 Can (1 gallon size), #5 Can, #300 Can (16 oz.), 250 g CanMin Contract Volume – 30,000 cans
Aseptic, Industrial Processing and Packaging
Puree to Desired Particle Size Evaporation to Desired BrixAseptic Packaging in 5 Gallon Aseptic Bag-in-Box, 55 Gallon Aseptic Drums, 250 Gallon Square ToteMin Contract Volume – 5,000 Gallons
Product Examples: Sauces, Concentrates, Purees, Tomato Based Products, Baking Products
Preventative Maintenance
Internal QC and
Sanitation
HACCP - CCP
GMP Verification
Lab Equipment Calibration
Pre-Op QC Inspection
Internal Pest Management
BRC Certification
Audit
Kosher Certification
Water Biological
Testing
Management Meeting (Review)
Third Party Pest
Management
DFA Inspections
(3x Annually)
Internal Audit
HACCP Review
Audit and Inspection Schedule
DAILY WEEKLY MONTHLY ANNUALLYQUARTERLY
Organic Certification
Instrument Calibration
HACCP Review
Food Defense
Comprehensive Water Testing
Preventative Maintenance
Preventative Maintenance
Preventative Maintenance
Internal QC and
Sanitation
Internal QC and
Sanitation
Internal QC and
Sanitation
Product Development and Consulting
Services New Product FormulationsIdea GenerationIngredient Sourcing / ReformulationsFood PrototypesRecipe DevelopmentScale Up
Experienced in Developing
High-End Tea Products (we brew tea and botanicals onsite)Nutritionally Enhanced BeveragesHigh-End 100% Juice ProductsValue Oriented Juice DrinksTraditional Juice ItemsSaucesDried Fruit Mixes
Miscellaneous Services
Dried Fruit Raw Material Processing Warehouse and Product Distribution Label DesignMarketing
Why Companies Choose Stapleton’s
Stapleton’s passion and dedication to excellence is something we are proud of, and something you can count on.
• Experience: Our dedicated food scientists and contract packing team specialize in co-packing, private labeling, logistics and food product development.
• Full Line of Services: Private labeling, sourcing, product development and co-packing services.
• Location, Location, Location: Convenient West Coast operation close to major distribution centers as well as the port of Oakland for exports. Choose Stapleton’s to save on shipping costs for raw materials and finished goods. Production is done in our clean, modern food processing plant.
• Cost Effective, Tailored Solutions: Our hands-on-approach allows us to better understand the challenges you face and in turn, provide customized solutions to fit your needs.
• Quality & Certifications: We source only quality ingredients and strictly adhere to our certified manufacturing and quality assurance processes. Our certifications include BRC, FDA, Organic, USDA “Excellent” Rating, “Superior” Sustainable agriculture rating, FDA, Kosher and more.
To discuss your next project, callVictor Hong, 408-297-8815 x1313
www.californiacopackers.comwww.stapleton-spence.com
Stapleton-Spence Packing Company1900 Highway 99, Gridley, CA 95948