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Evergreen tea

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CTC Tea manufacturing Process

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Page 1: Evergreen tea

“Quality tea with a blend of technology”

Welcome to Evergreen Dooars Tea Pvt. Ltd. Tea

A initiative to bring you the best quality CTC tea without altering the

benefits of the tea leaves.

Page 2: Evergreen tea

Vision

To bring you the best ever black CTC tea

Mission

To manufacture tea in a innovative manner with the fusion of world

class technology.

A mission to make the tea industry fully automated machine driven

industry without disturbing the balance of the nature.

We aim at achieving the satisfaction of the ultimate tea consumers

both in India & across borders.

“Quality tea with a blend of technology”

Page 3: Evergreen tea

“Quality tea with a blend of technology”

A VIRTUAL TOUR OF OUR INFRASTRUCTURE

EVERGREEN TEA has a world class machinery setup with the high-tech system & totally automated processes. There has been a great deal of emphasis on hygienic tea processing & to maintain a clean environment in the factory premises.

Page 4: Evergreen tea

Tea Manufacturing Process

Plucking

Withering

Cut Tear Curl (CTC)

Fermentation – Continuous Fermentation Machine (CFM)

Drying – Ready to be graded

Sorting & Grading – Quality is judged here

Packaging – Ready to be sent to buyer

PLUCKING WITHERINGCUTTING,

TEARING & CURLING

FERMENTATION DRYINGSORTING & GRADING

PACKAGING

“Quality tea with a blend of technology”

Page 5: Evergreen tea

A glance at each process and the difference that EVERGREEN has brought in the system.

A. Plucking

It involves the plucking of finest tea leaves from the gardens of Dooars & surrounding

areas. We make sure that the best quality are purchased and used for the tea processing.

As the best tea comes out of the quality tea leaves.

“Quality tea with a blend of technology”

Page 6: Evergreen tea

B. Withering

Tea leaves contains 75% of water. Withering helps in reducing

the moisture content of the tea leaves and soften them

so that they do not break in the rolling process.

We have adopted the trough withering . In our

premises we have three storey trough area that gives

the leaves enough space to spread and loose excess water.

“Quality tea with a blend of technology”

Page 7: Evergreen tea

C. Cutting, Tearing & Curling (CTC)

CTC is a process where rollers are used to rupture the cell walls of the withered leaves for

oxidation of the polyphones in the presence of oxygen from air.

At our factory we have four cut CTC which is internationally acclaimed and helps in giving a

fine cutting to the leaves.We have installed green leaf shifter which helps in filtering out the

impurities & iron filings from the tea leaves.

Also introduced the latest uniquely designed Rotorvane Feeder “MGWF 03” which helps in

uniform feeding of the leaves in the CTC rollers.

“Quality tea with a blend of technology”

Page 8: Evergreen tea

D. Fermentation (CFM – Continuous Fermenting Machine)

It is the process of oxidation of leaves. Humidity Fans & Wet & Dry Hygrometer is used

in here.

In Evergreen we have a double stage CFM unit

which helps in giving a quality infusion.

The unique micro controller based humidity system

has been installed which helps in managing humidity

Automatically.

“Quality tea with a blend of technology”

Page 9: Evergreen tea

“Quality tea with a blend of technology”

E. Drying – Ready to be graded

Drying helps in giving the brown colour of the tea, the tea is made to heat over the hot tray and that gives tea its ultimate appearance and is ready to be graded.

Page 10: Evergreen tea

“Quality tea with a blend of technology”

F. Sorting & Grading –Quality is judged

Sorting is the operation in which particles of bulk teas are separated into various grades of different sizes conforming to the trade requirements.

Page 11: Evergreen tea

“Quality tea with a blend of technology”

G. Storing & Packaging

Storage, is a process of stored final out puts after packagingbefore it handed over to the customers & the Sampling system isdone in - vacuum tight packaging for sending the same tobroker & buyers . We have automatic sorting system and alsohave introduced the paper packaging in 26 kgs.

Page 12: Evergreen tea

“Quality tea with a blend of technology”

Developed hi- tech research and tests aredone for the quality gradation along withhealth and nutrition.

A WELL ORGANISED TEA TESTING UNIT

Page 13: Evergreen tea

“Quality tea with a blend of technology”

TYPES OF EVERGREEN TEA

Evergreen Clonel.

Evergreen Supreme.

Balarampur.

Bhutkibari.

Page 14: Evergreen tea

“Quality tea with a blend of technology”

The grades of Evergreen tea BOP, BOPSM, BP, OF, PD, DUST.

GRADES OF EVERGREEN TEA

Page 15: Evergreen tea

“Quality tea with a blend of technology”

MILESTONES

•2013: Successful Launching of Evergreen Dooars Tea Pvt. Ltd.

•2002: Successful Launching of Apex Tea Exports Pvt. Ltd.

•The Evergreen Tea is the latest ISO & FSSAI certified which ensures its quality.

•Much more to come ahead with the demands & wishes of all our valuable consumers

&customers. Very soon we are planning to launch our own packeting unit through which

we can reach to our ultimate consumers directly.

Page 16: Evergreen tea

“Quality tea with a blend of technology”

Corporate office: Mia Garage Building, Hill Cart Road, Siliguri 734001

Factory: Bhutki, Jalpaiguri 735135

: 0353-2521093

Website: www.evergreentea.in

Email: [email protected]

Page 17: Evergreen tea

“Quality tea with a blend of technology”

THANK YOU