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At Jay Khodiyar, we are committed to contributing to India's economic growth with a touch of "green". We have been working towards the creation and supply of technology that address India's energy needs with a caring and healing environmental attitude. Our range of eco-friendly bio-mass briquetting plants is our way of encouraging sensitive and responsible industrial development and creating healthier environment. Besides being tuned to the creation of greener tomorrow, our cutting edge technology and our “customer first” approach for our growth,
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Presentation on
Jay Khodiyar Machine Tools
Jay Khodiyar Machine Tools- Ms. Neha Raithatha
- Marketing Manager (International Business)
Index
Need for converting waste
Potential of briquetting industry
JK Company Profile
MODERNIZATION OF BIOMASS ENERGY IN ASIA
improvement of technologies in traditional biomass applications such as for cooking and
rural industries
process development for conversion of raw biomass to superior fuels (such as liquid fuels,
gas and briquettes), and
penetration of biomass based electricity generation technologies. These developments have opened new avenues for biomass energy
in several Asian nations, besides India.
Need for Converting Waste to Energy
Potential of briquetting industry• The potential of briquetting industry can be seen in two ways
– First is in terms of alternative fuel i.e. Cooking , Steam generation, Melting metal, Space Heating, Gasification and Other applications
– Second is in terms of employment generation
Fuel Calorific Value (kCal/Kg)
Ash Content (%)
Coal 3800-5300 20-40
Biomass Briquettes from•Saw Dust•Ground Shell •Rice Husk •Saw dust + Cotton Sticks
4600475037004300
0.72.0
18.08.0
Comparative chart of coal with the biomass briquettes
ADVANTAGES OF BIOMASS BRIQUETTES OVER FIREWOOD
• Use of biomass briquette has been very successful in replacing fire wood in thermal application due to the following commercial considerations :– Restricted availability of fire wood– Higher flame temperature– Its regular size allows firing the
briquettes in small capacity boilers
AN ISO 9001:2008 COMPANY By integrated Quality Certification Pvt. Ltd.
WHY BRIQUETTES…Renewable energy fuel
Briquettes are cheaper than coal
Lower ash content (1 to 3 %) compare to coal (20 to 25%)
There is no fly ash when burning briquettes.
Briquettes contains low moisture (2 to 3%) compare to coal (8 to 10%)
Have high burning efficiency.
Using briquettes will beneficial for the industries as they will get carbon
credit.
Briquettes are usually produced near the consumption centers and
supplies do not depend on erratic transport from long distances.
Higher Demand in the market due to high rise in fossil fuels price.
PROCESS OF BRIQUETTING
Raw Material Crusher Dryer
Biomass Briquette Machine
Cooling Finished Product
RANGES OF THE BRIQUETTING MODEL
SUPER 60 SUPREME 70 JUMBO 9075
CRUSHER DRYER
COMPLETE BRIQUETTING LINEFOR THE USE OF JUMBO 9075 MACHINE, THE REQUIRED STANDARD OF THE RAW MATERIAL SHOULD BE AS FOLLOWS:-RAW MATERIAL SIZE –UPTO 25 MMMOISTURE CONTENT – 8-12% PROCESS WILL BE AS FOLLOWS:-
RAW MATERIAL WITH MORE THAN 12% MOISTURE & MORE THAN 25 MM SIZE
CRUSHER MACHINE
RAW MATERIAL HAVING MORE THAN 12% MOISTURE & LESS THAN 25 MM SIZE
DRYERRAW MATERIAL HAVING LESS THAN 12% MOISTURE & LESS THAN 25 MM SIZE
BRIQUETTING MACHINE
FINAL PRODUCT / BRIQUETTES
BIO-COAL FORMATION CHART1-INPUT PROCESS
RAW MATERIAL (AGRO/FORESTRY WASTE)
SCREW CONVEYOR HOPPER
KUPPY / WARAM
FEEDER BOX
DIE
BRIQUETTE FORMATION BY RAM
OUTLET OF DIE
BRIQUETTING
LINE
BRIQUETTES COOLING
LOADING OR STORAGE
2-FORMATION OF BRIQUETTES
3-OUTPUT PROCESS
PROCESS CHART OF DRYER
HOT AIRGENERATOR
DAMPER
MIXTURE OF HOT AIR & HIGH MOISTURE CONTENT RAW MATERIAL
HIGH MOISTURE CONTENT RAW MATERIAL FROM SCREW CONVEYOR
DRYER COLUMN
CENTRIFUGAL FAN
CYCLONE
AIR LOCK
EXHAUST AIR TO THE ATMOSPHERE
REDUCED MOISTURE LEVEL IN THE RAW MATERIAL
SUPPLY TO THE MACHINE
NOTE: - 1-3 DRYING PROCESS
1
23
CRUSHER PROCESS
RAW MATERIAL WITH MAXIMUM DIA UPTO 60MM AND LENGTH UPTO 2000MM MOISTURE 50%
MANUAL FEEDING INTO LOADING HOPPER
CHIPPING THE MATERIAL THROUGH BALANCED ROTOR BLADES
CRUSHED MATERIAL WITH THE SIZE OF 15MM TO 20MM
ROTOR AND ALLOY STEEL CHIPPING BLADES DRIVE
THROUGH V BELT
Production CostJUMBO 9075
No Particular Per Hour Rs.
1 Electricity 35-40 unit 175 to 250
2 Labor charges ( 4 unskilled labors to feed the material) 4 80 to 100
3 Operator charges 1 30 to 40
4 Machine maintenance 70 to 85
5 Miscellaneous 55 to 65
TOTAL 410 to 540
Jumbo -9075 briquetting plant having the production capacity of 1200-1800 kg/hrFollowing calculation is for 1 hour (Plant Operation for 1 shift – 10 hours)
Note : The life of parts is depends on the Raw Material we are going to use.
Production CostSUPER 60 AND SUPREME 70
No Particular Per Hour Rs.
1 Electricity 30-35 unit 180 to 210
2 Labor charges ( 4 unskilled labors to feed the material) 4 Labor 80 to 100
3 Operator charges 1 Operator 30 to 40
4 Machine maintenance *** 70 to 85
5 Miscellaneous *** 55 to 65
TOTAL 415 to 500
Following calculation is for 1 hour (Plant Operation for 1 shift – 10 hours)
Note : The life of parts is depends on the Raw Material we are going to use.
LIST OF OUR VALUABLE CLIENTS
• International Clients– U.S.A.– U.K.– Africa– Europe– Malaysia– Vietnam– Netherlands– Indonesia– Pakistan and others
• Domestic Clients– We Jay Khodiyar
Machine Tools are the pioneers in the Bio-Mass Briquetting Machine and we have covered all the states in India, holding the strong presence here.
Sr. No. Query Solution1 Pressure exerted during a single stroke 46.5 -957.5 MPa (300-1600 ton.)
2 Machine is start & stop for 3-times initially To start up the stroke of the machine
3 Sensor Indicator/Temp. Indicator Die Temperature: 160 °C Housing Temperature: 50-60 °C Oil Temperature: 50-60 °C
4 Lubricating Oil/ Industrial Gear Oil Grade 220 AF
5 Ignition Temperature Of Briquettes Temp. Range is 400-500 °C Depends on Raw Material
6 Density of Briquettes 1200 kg/m3
7 Density of Bulk Biomass 800 kg/m3
8 Density of Loose Biomass 60-180 kg/m3
9 Specification of Crusher/Cutter Machine Moisture – 50% Diameter – 50 mm Length – 2000 mm
10 Specification of Dryer Moisture Removal Capacity - 35-40% Temperature Required – 400-600 °C
(If Moisture content is 40-60%)
11 Oil Required in the oil tank for Briquetting Machine
140-150 liters
12 Speed of Flywheel of Briquetting Machine 200-250 RPM
BASIC
TECHANICAL
DETAILS
WHY JAY KHODIYAR MACHINE TOOLS •Pioneer manufacturer of Briquetting Plant•Core Product Competency•Satisfied Customers throughout the world•Wide range of management experience almost 20 years •No addition of any binder / chemicals is required so it is 100 % natural.•Strong R&D Team with technocrats•Organization's principle - Quality Comes First•The Quality supplied meets the International Standards (e.g. EU Standards)•Objective of Company : “Always meet customer demands”
AN ISO 9001:2008 COMPANY By integrated Quality Certification Pvt. Ltd.
Samrat Industrial Area , No.2 Near Atul Gas Agency,Opp. Kaneriya Oil Industries, Rajkot - 360 004 ,
Gujarat INDIA
Ph : +91-281-2388115, 2367512, 2367594Mob: +91 97277 86699Fax : +91-281-2373344Mob : +91-98253 85661Email Add :[email protected] Add : www.jaykhodiyargroup.comYahoo chat id : jaykhodiyarSkype id : jaykhodiyar
THANK YOU FOR YOUR TIME