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Presentation about Sips structural insulated panels production line from www.large-span.com contact us by [email protected] [email protected] LARGE SPAN GROUP TEL: 0086-13333016262, 18731151165 FAX: 0086-18032909635, 18032909637 EMAIL: [email protected], [email protected] Large-Span group is big stated owned corporation established over 30 years and has certificated by BV, TUV, SGS inspection. As one of the most famous manufacturers in China, we have committed ourselves to developing and producing high quality products, professional suggestions and good services for customers all over the world.
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SIP & PANEL LAMINATING SYSTEMS
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PRESS
ADHESIVE APPLICATORASSEMBLY
SUPPLY
SIP LINE PROCESS CYCLE
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Complete engineer design and turn key systems. Modular layout for flexibility. Adjustable application patterns, methods, rates and sizes. Spatter design requires no liquid tray. Allows for use of quick set materials. Contains quality control process program. Allows a variety of configurations of layouts to fit customer needs. Reduces required space. Low maintenance required. Modular replacement of nozzles, orifices and meters. Allows for quick part size change over. Able to do contour parts. Allows for control of feed rates, travel rate, adhesive rate, valve control
and moisture rate.
ADVANTAGE FOR SIP AND PANEL MANUFACTURING
FEATURES & BENEFITS
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Dry Air Vent
CMP-832Pneumatic Pumpor Gear Pump
Hose
Conditioning Chamber
Cartridge Heater
Meters
Dispense Valves
Material
Supply
Tote
SYSTEM LAYOUT-SIP ASSEMBLY
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Quality Assurance Data
Adhesive temperature Substrate temperature
OSB Foam
Adhesive pressure Supply pressure to meters Meter pressure to dispense valves Pressure differential across filter
Adhesive supply level Revs of pumps/flow rate Rate of travel of or over substitute Water temperature & pressure Air atomizing pressure
Position of dispenser Height Position
Position of foam placement Start position of adhesive End position of adhesive Timing (Assembly Cycle)
Start of dispense End of dispense Press Time
Press pressure/time Log of alarms/warnings Time stamp for panel
– Serial number for each panel
SIP PANEL PROCESS CONTROL DATA
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FEATURES & BENEFITS• Modular Design
• Snuff-Back Valving
• Quick release nozzle replacement
• Manifold mount with vertical positioning
• Quick release valve mount
• Interchangeable orfice diameters & lengths
• High pressure dispensing
• Hand held or fixture mounted
• Self purging nozzles
• Manifolding system
• Available in a variety of sizes
• Self purging nozzles
• PLC Controllable
*PATENT APPLIED
MULTI PORT EXTRUDER VALVE
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MULTI PORT EXTRUDER VALVE
• MANIFOLD SIZES: 4” – 6” – 8” – 12”
• MANIFOLD MOUNT WITH VERTICAL POSITIONS
• ORFICE DIAMETER & SPACING
AVAILABLE UPON REQUEST
• MANIFOLD ASSEMBLY - 90° ROTATIONAL
Extruder Valve-2
TECHNICAL DATA
CLAMP
ORFICENOZZLE/
MANIFOLDBLOCK
SEAL
BLOCKMANIFOLD
BRACKETMOUNTING
VALVING ROD
AIR CYLINDERFLUID INLET
MANIFOLDFLUID CHAMBER
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MULTI PORT EXTRUDER VALVE –
AST provides complete turnkey systems including ovens, presses, conveyers, positioning & fixtures
TYPICAL MANIFOLD ASSEMBLY
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• Handles high viscosity materials
• Can be used in multi ported manifold
• Adjustable volume and pattern
• Urethanes, polyureas epoxies & other materials
• Hand held or fixture mounted
• Low over spray (cone pattern)
• Vertical application
• Disposable fluid sections
• Used with single and two part materials
• Heated materials
FEATURES & BENEFITS *PATENT PENDING
VALVE APPLICATION SYSTEMFLUID SPRAY/SPATTER
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FLUID SPRAY/SPATTERVALVE APPLICATION SYSTEM
PRODUCT SPECIFICATIONS:
55140 S
55185 S
PART NUMBER FLUID INLET/OUTLET
¼” NPT
½” NPT
NOZZLE-AIR CHANNEL
1/8” – 1/4” 5° TO 25°
1/4” – 3/8” 5° TO 25°
SPECIAL
MANIFOLD; 1” – 2” NOZZLE
MANIFOLD; 2” – 6” NOZZLE
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• COMPLETE TURN KEY SYSTEMS
• MANIFOLD ASSEMBLIES
• TEMPERATURE CONTROL
HELICAL AIRCHANNELS PATTERN
5° - 25°
0° - 30°FLUID PATTERN
CONE ANGLE
FLUID SPRAY/SPATTERVALVE APPLICATION SYSTEM
OPTIONS:
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SPATTER-SINGLE PORT
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SPATTER HEAD CONCEPT
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SPATTER HEAD-TWO PORT
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SPATTER HEAD-FOUR PORT
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EXTRUDER BAR SYSTEM
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SPATTER BAR SYSTEM
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ADHESIVE APPLICATOR - 1
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APPLICATOR – FIXED POSITION
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APPLICATOR WITH MOTION
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PRESS CONCEPT
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SUPPLY CONCEPT
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TYPICAL SIP LINE – FIXED DISPENSE APPLICATOR
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TYPICAL SIP LINE – MOVEABLE DISPENSE APPLICATOR
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TYPICAL SIP LINE - VERTICAL
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BASIC CONCEPT OF CMP METERTM
Pressure SealGuide
Piston Rod
Check Valve
Outer Seal
LubePackingsPressure Tube
Material Inlet
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TMBASIC CONCEPT OF RMP METER
Bleed Valve
Material Inlet
Metering Rod
Luber
Pressure SealPressure Tube
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