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©Test & Measurement Solutions www.tm-solutions.eu 1
Online vs Offline Condition Monitoring System
Nikolaas Van Riet -Test & Measurement Solutions
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Online vs Offline Condition Monitoring System
Traditionally, condition monitoring is applied through routine manual diagnostic rounds.
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©Test & Measurement Solutions www.tm-solutions.eu
Online vs Offline Condition Monitoring System
Because of the rapid rise of lower cost sensors and automated monitoring systems
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And the even faster rise of Big Data analytics
The implementation of automated online solutions is growing exponentially!
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Online vs Offline Condition Monitoring System
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Therefore online continuous monitoring does not lead to drowning in data or expensive data storage infrastructure anymore
Event recognition and embedded data (pre-)processing can limit the amount of logged information
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Online vs Offline Condition Monitoring System
Good practice is to determine the degree of condition monitoring on a given machine taking into account:
– The machines purpose– Redundancy– Cost of repair– Downtime impacts– Health, safety and environment issues– …
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Online vs Offline Condition Monitoring System
Categorize your assets: Critical
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Machines that are vital to the plant or process and without which the plant or process cannot function
With critical machinery being at the heart of the process it is clearly that only full on-line condition monitoring that continually record as much data from the machine as possible regardless of cost is
the way to go
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Online vs Offline Condition Monitoring System
Categorize your assets: Essential
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Units that are a key part of the process, but if there is a failure, the process still continues
Online monitoring and control of these units is also essential to maintain alternative plans should Critical Machinery fail or to keep overall efficiency high
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Online vs Offline Condition Monitoring System
Categorize your assets: General purpose or balance of plant machines
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These are the machines that make up the remainder of the plant
Monitored using a handheld data collector to periodically create a picture of the health of the machine is the traditional way
online monitoring with basic sensors and a cost-effective, open and flexible solution for a large percentage of the fleet allows you to meet evolving maintenance requirements and
keeps costs down
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Asset monitoring, Vibration Analysis, Lubricant analysis, Acoustic emission, Infrared thermography, Ultrasound testing (Material Thickness/Flaw Testing), Signature analysis, Failure oriented maintenance, Preventive maintenance, Condition based maintenance, Predictive maintenance, Condition monitoring systems can lead to:higher productivity high availability-lower risks-longer life cyclesplanned standstillsinvestment protection
Online vs Offline Condition Monitoring System
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You would like to discuss…Get in touch!!
About Test & Measurement Solutions Group: T&M Solutions develops multidisciplinary solutions to test, measure, inspect, assemble and validate products in nearly all segments of the production industry. The company helps its customers produce zero-defect products, thereby optimizing production and operational costs. Certified specialists develop tailor-made solutions and systems for quality control and quality guarantee, helping to guard the reputation of its customers and their products. Test & Measurement Solutions supports customers across the globe from its offices in Belgium, the Netherlands and Poland. www.tm-solutions.eu . Click on the picture on left for a case study on condition monitoring
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