Upload
mirza-ali-baig
View
45
Download
0
Embed Size (px)
Citation preview
CHAPTER 1
INTRODUCTION
1
INTRODUCTION
Concrete is the most widely used construction material in the world. In recent years,
researchers have focused on the improvement of concrete quality regarding its mechanical
and durability properties. These can be achieved by the application of the supplementary
cementitious materials.
Out of these supplementary cementitious materials, silica fume is the one of the waste
materials that is being produced in tones of industrial waste per year in our country. The first
testing of silica fume in Portland-cement-based concretes was carried out in 1952. The
biggest drawback to exploring the properties of silica fume was a lack of material to
experiment with. Early research used an expensive additive called fumed silica, an
amorphous form of silica made by combustion of silicon tetrachloride in a hydrogen-oxygen
flame. Silica fume on the other hand, is a very fine pozzolanic material. It is a by-product of
producing silicon metal or ferrosilicon alloys. One of the most beneficial uses of silica fume
is in concrete. Because of its chemical and physical properties; it is a very reactive pozzolanic
material. Concrete containing silica fume has very high strength and is very durable.
The main field of application is as pozzolanic material for high performance concrete. Silica
fume is an ultrafine airborne material with spherical particles less than 1 µm in diameter, the
average being about 0.1 µm. This makes it approximately 100 times smaller than the average
cement particle. The unit weight, or bulk density, of silica fume depends on the metal from
which it is produced. Its unit weight usually varies from 130 to 430 kg/mᶾ. The specific
gravity of silica fume is generally in the range of 2.20 to 2.5. In order to measure the specific
surface area of silica fume a specialized test called the “BET method” or nitrogen adsorption
method must be used. Based on this test the specific surface of silica fume typically ranges
from 15,000 to 30,000 mᶾ/kg. Silica fume increase durability, toughness and it give very low
permeability to chloride and water intrusion in the concrete.
Silica fume is sold in powder form but is more commonly available in a liquid. Silica fume is
used in amounts between 5% and 15% by mass of the total cementitious material. It is used in
applications where a high degree of impermeability is needed and in high- strength concrete.
2
CHAPTER-2
MATERIALS AND SPECIFICATIONS
3
MATERIAL USED AND THEIR PROPERTIES
Concrete which is a homogenous Mixture of cement and fine aggregates derives its strength
in presence of water through hydration .The bonding strength of concrete mainly depends on
the cement used and the compressive strength of concrete is derived from coarse and fine
aggregates used.
In the experimental work following ingredients are used
2.1Cement:
Ultra tech cement of ordinary Portland cement (OPC) of 53 Grade was used which satisfies
the requirements of IS: 12269-1987.
S.N.O PROPERTIES RESULTS
1 Normal Consistency 29.50%
2 Specific Gravity 3.0
3 Initial setting time 33 min
2.2Aggregate:
Fine Aggregate: locally available sand was used. The sand was conforming to zone IV as per
IS: 383-1987. The properties of fine aggregate are shown in Table
S.N.O PROPERTIES RESULTS
4
1 Bulk density (kg/m^3) 1650
2 Specific gravity 2.60
2.3Coarse Aggregate:
The crushed aggregate was used from the local quarry. In this experiment the aggregate was
used of 20mm down and tested as per IS: 2386-1963(I, II, III) specification. The properties of
coarse aggregate are shown in Table
S.N.O PROPERTIES RESULTS
1 Maximum Nominal size 20mm
2 Bulk density (kg/m^3) 1800
3 Specific gravity 2.67
2.4Silica Fume:
The silica fume was used in these experiments conforms to ASTM C 1240 and IS
15388:2003. The silica fume is extremely fine particle, which exists in white color powder
form.
S.N.O PROPERTIES RESULTS
1 Form Ultra fine amorphous powder
2 Colour White
3 Specifc gravity 2.39
4 Pack density 0.76 gm/cc
5 Specific surface 20m^2 /g
6 Particle size 15μm
7 Sio2 99.89%
2.5 Water:
Normal portable water obtained from Gandipet water reservoir was used for the experiment.
2.6 Super Plasticizers: CEMCRETE SP25 was used for M50 Grade of concrete. The
properties of super plasticizer is shown in table
5
Colour Brown
Specific gravity 1.20+0.035
Chloride content Nil to BS 5075 to I.S:456-
78
Nitrate content Nil
Freezing point 0°C
Air entrainment Maximum 0.5%
Dosage:
0.2 to 0.5% by weight of the cement depending upon the condition of the materials and
conditions. Trail mixes are recommended prior to production of concrete.
6
CHAPTER-3
LITERATURE SURVEY
SILICA FUME
3.1 Introduction
7
Silica fume, also referred to as micro silica or condensed silica fume, is a by-product material
that is used as a pozzolan. This by-product is a result of the reduction of high-purity quartz
with coal in an electric arc furnace in the manufacture of silicon or ferrosilicon alloy. Silica
fume rises as an oxidized vapour from the 2000°C (3630°F) furnaces. When it cools it
condenses and is collected in huge cloth bags. The condensed silica fume is then processed to
remove impurities and to control particle size.
Condensed silica fume is essentially silicon dioxide (usually more than 85%) in non
crystalline (amorphorous) form. Since it is an airborne material like fly ash, it has a spherical
shape. It is extremely fine with particles less than 1 µm in diameter and with an average
diameter of about 0.1 µm, about 100 times smaller than average cement particles.
Condensed silica fume has a surface area of about 20,000 m2/kg (nitrogen adsorption
method). For comparison, tobacco smoke’s surface area is about 10,000 m2/ kg. Type I and
Type III cements have surface areas of about 300 to 400 m2/kg and 500 to 600 m2/kg
(Blaine), respectively.
The relative density of silica fume is generally in the range of 2.20 to 2.5. Portland cement
has a relative density of about 3.15. The bulk density (uncompacted unit weight) of silica
fume varies from 130 to 430 kg/m3.
Silica fume is sold in powder form but is more commonly available in a liquid. Silica fume is
used in amounts between 5% and 15% by mass of the total cementitious material. It is used in
applications where a high degree of impermeability is needed and in high- strength concrete.
NATURAL POZZOLANS
Natural pozzolans have been used for centuries. The term “pozzolan” comes from a volcanic
ash mined at Pozzuoli, a village near Naples, Italy, following the 79 AD eruption of Mount
Vesuvius. However, the use of volcanic ash and calcined clay dates back to 2000 BC and
earlier in other cultures. Many of the Roman, Greek, Indian, and Egyptian pozzolan concrete
structures can still be seen today, attest- ing to the durability of these materials. The North
American experience with natural pozzolans dates back to early 20th century public works
projects, such as dams, where they were used to control temperature rise in mass concrete and
provide cementitious material. In addition to controlling heat rise, natural pozzolans were
8
used to improve resistance to sulphate attack and were among the first materials to be found
to mitigate alkali-silica reaction. The most common natural pozzolans used today are
processed materials, which are heat treated in a kiln and then ground to a fine powder they
include calcined clay, calcined shale, and metakaolin.
CURRENT AVAILABILITY AND USE OF SILICA FUME
Global consumption of silica fume exceeds 1 million tonnes per annum. Silica fume is
generally dark grey to black or off-white in colour and can be supplied as a densified powder
or slurry depending on the application and the available handling facilities. For use in the
UK, it is normally supplied as slurry, consisting of 50% powder and 50% water. In powder
form silica fume is available in bulk, large bags and small bags. If required in bags, these can
be tailored to suit the customers’ needs for handling and batch weight per cubic metre of
concrete. Other applications include fibre cement, gypsum cement, refractory mortars and
castables and in the use of specialised ultra high strength precast sections where strengths of
over 200 N/mm2 can be designed.
COMPATIBILITY WITH ADMIXTURES
Generally chemical admixtures can be used with silica fume in the same way as for
conventional concretes. Silica fume is normally used with a super-plasticiser. As is the case
for OPC cements the performance of admixtures may depend upon the properties of the
individual source of the cementitious material and tests should be carried out to establish the
appropriate dosage levels.
To maximise the full strength producing potential of silica fume in concrete it is
recommended that it should always be used with a dispersant admixture such as high range
water reducing agent (HRWRA). The dosage will depend on the amount of silica fume and
the type of admixture used; see Jahren. The dosage of air-entraining admixture to produce a
required volume of air in concrete usually increases with the amount of silica fume. The
amount of silica fume and the type of mixing were found to have no significant influence on
the development and stability of the air-void system.
WATER DEMAND
9
Silica fume can be expected to produce an increased water demand, which is normally
countered by the use of admixtures.
The water demand of concrete containing silica fume increases with increasing amounts of
silica fume. This increase is caused primarily by the high surface area of the silica fume. To
achieve a maximum improvement in strength and durability, silica-fume concrete should
contain a high- range water reducing admixture.
WORKABILITY/CONSISTENCE
Fresh concrete containing silica fume is more cohesive and less prone to segregation than
concrete without silica fume. Experience has shown that it is necessary to increase the initial
slump of concrete with silica fume by approximately 50mm above that required for
conventional CEM I concrete to maintain the same apparent workability. Silica fume addition
has been used to assist in pumping long distances, especially vertically.Concrete was pumped
in a single operation to a height of 601 metres at the Burj Khalifa project in Dubai; so far the
world’s tallest building.
SETTING TIME
Unlike other SCM’s such as slag and fly ash, silica fume does not significantly affect setting
time.
BLEEDING
After concrete has been placed there is a tendency for the solids (aggregates and
cementitious) to settle and displace the water, which is pushed upwards. If the process is
excessive, the water appears as a layer on the surface. The tendency of a concrete to bleed is
affected by the constituents and their proportions, particularly the grading of the fine
aggregate, the water content and any admixtures. Excessive bleeding can produce a layer of
weak laitance on the top of the concrete and may result in plastic settlement cracks but
bleeding can also be beneficial in avoiding plastic shrinkage cracks, which can form on
concrete placed on hot or windy days, where the rate of evaporation of moisture from the
surface exceeds the rate of bleeding.
Concrete containing silica fume shows significantly reduced bleeding. As silica fume dosage
is increased, bleeding will be reduced. This effect is caused primarily by the high surface area
of the silica fume to be wetted; there is very little free water left in the mixture for bleeding, .
10
Jahren points out that because of the reduced bleeding, care should be taken to prevent early
moisture loss from freshly placed silica-fume concrete, particularly under conditions that
promote rapid surface drying.
HEAT OF HYDRATION
Silica fume has effectively a similar heat of hydration to CEM I.
A reduction in the early age temperature rise can reduce the risk of early-age thermal
cracking, Early-age thermal crack control in concrete. However a slower release of heat can
reduce the initial rate of strength gain. This may necessitate longer periods before striking
formwork and/or removal of props especially when casting thin, exposed sections in winter
conditions in cooler climates.It also points out that silica fume, when used with a high range
water reducing admixture, can achieve equivalent strength with a reduced binder content
(subject to any minimum limit on binder content) and thereby lower heat output. Papworth et
al calculated theoretically the temperature rise for silica fume concrete and concluded that by
reducing the total binder content of the mix, it can reduce the temperature rise. They then
compare predicted temperature rises with those measured in practical situations. A solution
to providing high early strength couple with low heat was demonstrated in massive silica
fume concrete pours at the Hanford Nuclear Encapsulation facility in the USA.
SENSITIVITY TO CURING
Concrete stiffens and hardens through the hydration reaction between cement and water.
Strength and microstructure, which depend on the degree of hydration, can be adversely
affected if concrete is allowed to dry out at early ages and hydration is prematurely arrested.
The layer close to the surface seems to be the most sensitive, as evidenced by the large effect
of curing on abrasion-resistance. At greater depth, in the region approaching the level of the
reinforcing steel, the effect of curing appears to be less critical. With silica fume, the concrete
may contain very little free water and with significantly reduced bleed there needs to be extra
emphasis on curing so that the surface layer retains the water needed for development of the
properties of the concrete.
To obtain the full benefits of silica fume concrete, proper curing procedures must be
followed. Because concrete containing silica fume shows significantly reduced bleed (as
dosage is increased) there is very little free water left in the mixture for bleeding. This extra
emphasis on curing helps to retain the water needed for development of the desired properties
11
of the concrete. Experience shows that under conditions of fast evaporation (wind and sun),
curing measures must be taken immediately after placing the concrete.
EFFECT ON CONCRETE STRENGTH
Strength Development
Figure 1, shows indicative strength development, at a fixed w/c ratio, where concretes
containing fly ash, limestone fines or high-replacement GGBS generally have lower 28-day
strength than CEM I whilst silica fume can give increased 28-day strength.
Figure 3 shows indicative longer-term strength development, where for concretes required to
achieve a specified 28-day strength, those containing GGBS, fly ash and silica fume
generally show increased ultimate strengths.
Figure 3. Indicative Strength Development (at fixed w/c and relative to the 28-day strength
of CEM I)
Notes: 1. The relative strengths are indicative and will vary significantly, with mix design and
materials 2. At fixed w/c, the workability/consistence will vary, according to the water-
demand 3. This graph is derived from experience and data contributed by the authors of
CSTR74
Concrete made with silica fume follows the conventional relationship between compressive
strength and w/c but strength is increased at a given w/c ratio when silica fume is used. High
early compressive strength (in excess of 25N/mm2 at 24 hours) can be achieved. With proper
12
concrete design, very high 28-day strengths can be produced, using normal ready-mixed
concrete plants and in the USA and Asia 100–130N/mm2 concretes are used in tall buildings.
Cementitious contents are generally > 400 kg/m3 and w/c in the range 0.30 to 0.40. An
example in South East Asia is the new 79 floor East Island Centre in Hong Kong where the
volume of concrete was reduced by 15% through the use of Grade 100 MPa self-compacting
concrete. Not only were there significant sustainability benefits but also the client benefited
commercially through the additional floor space opened up for rental in this expensive part of
Hong Kong.
EFFECT ON CONCRETE DURABILITY
Permeability
Silica fume can produce very large reductions in water permeability of up to one order
magnitude or more, depending on the mix design and dosage of silica fume.
The reduction in the size of capillary pores increases the probability of transforming
continuous pores into discontinuous one.Because capillary porosity is related to permeability,
the permeability to liquids and vapours is thus reduced by silica fume addition. Silica fume
can produce very large reductions in water permeability, up to an order of magnitude or
more.Data for mortar and concrete show a similar trend in that silica fume reduces
permeability, see for example Scheetz, Grutzek and Strickler, Mehta and Gjørv and Delage
and Aitcin. Maage and Maage and Sellevold reported a reduction in permeability of about
one order of magnitude for silica fume dosages of 5% to 12%; the most improvement was
with the lowest dose that was used with the lowest w/c ratio. Measurement of the water
permeability for quality concrete (40N/mm2) is often impossible because of the measuring
equipment limitations and leakage around the permeability cells, see for example Hustad and
Loland and Hooton. El-Dieb and Hooton were able to measure a water permeability of 1.9 ×
10-16 m/s for a 0.29 w/c concrete with 7% silica fume plus 25% GGBS. The mechanism
involved is due primarily to the high pozzolanic reaction linked with improvement in the
interfacial transition zone.
PROTECTION TO EMBEDDED STEEL (CARBONATION)
13
Steel embedded in concrete is protected against corrosion by the alkalinity of the cement
paste. Despite any reduction in calcium hydroxide, resulting from the incorporation of silica
fume, the pH of the cement paste remains at an adequately high level to protect steel.
Carbonation can reduce the alkalinity and protection to the steel. Silica fume concrete tends
to show greater carbonation than CEM I mixes of equivalent 28 day strength.
PROTECTION TO EMBEDDED STEEL (CHLORIDES)
If chloride permeates the concrete to the depth of the reinforcement it can initiate corrosion
of the steel. Concrete made with silica fume is generally substantially more resistant to
chloride diffusion than CEM I concrete and for reinforced concrete structures exposed to
chlorides, its use will give enhanced durability.
SULFATE RESISTANCE
Sulfate attack of concrete occurs through both chemical and physical processes. Two main
reactions are involved, these being the reaction of sulfate ions with hydrated calcium
aluminates forming ettringite, and the combination of sulfate ions with free calcium
hydroxide forming gypsum. The first reaction is of more practical significance. Considerable
increases in volume result from both reactions causing expansion and disruption of the
hardened concrete. More recently, a second form of sulfate attack, called thaumasite attack
has been recognised as a problem after the discovery of its effects on the foundations of some
motorway bridges in the UK. Thaumasite is a calcium silicate sulfo-carbonate hydrate, which
forms at temperatures below 15°C by a reaction between cement paste hydrates, carbonate
and sulfate ions. Its formation reduces the cement paste to a soft mulch. Unfortunately,
conventional Sulfate Resisting Portland Cement offers no protection against the Thaumasite
form of sulfate attack. GGBS, fly ash and silica fume can substantially increase the resistance
to both forms of sulfate attack compared with CEM I concrete.
Detailed recommendations for avoiding sulfate attack using GGBS and fly ash can be found
in Building Research Establishment: Special Digest 1:2005, Concrete in aggressive ground
and the recommendations of this Digest have been adopted by BS 8500:2006. These
documents do not provide any guidance for utilising the increase in sulfate resistance from
incorporating silica fume. For limestone fines concretes, the recommendations for limestone
fines concretes are generally more onerous than for CEM I.
14
Silica fume is very effective in reducing or preventing the attack from sodium sulfate, see for
example Carlsson et al., Mather (Ref, Mehta, Hooton, Cohen and Bentur and Sellevold and
Nilsen). The primary mechanism by which silica fume improves sodium sulfate resistance is
by reduction of permeability, see Khatri, and it may be augmented by reduced calcium
hydroxide contents due to pozzolanic reaction. Performance of silica-fume concrete exposed
to ammonium sulfate is mixed Popovic et al. Performance when exposed to magnesium
sulfate is less than that of paste without silica fume Cohen and Bentur.
RESISTANCE TO ACIDS
All types of cement are susceptible to attack by acids and, in highly acid solutions (e.g. pH
less than 3.5), dissolution of the cement matrix and subsequent loss of integrity of concrete
will occur. Some moorland waters with low hardness, containing dissolved carbon dioxide
and with pH values in the range 4–7, may also be very aggressive to concrete, particularly
with continuously flowing water. In general, in such aggressive conditions, the quality of the
concrete has been considered to be of greater importance than the type of cementitious
material.
Luther suggests that silica fume will increase the resistance of concrete to dilute acids and
chemical attack through reduced permeability and through reduced content of calcium
hydroxide, see. Silica- fume concrete is not completely impervious to all aggressive
chemicals, especially in the case of concentrated acid attack on the surface; however,
research and field performance show that at a low w/c, silica-fume concrete can be used
effectively to prevent significant damage by many types of chemical attack including sewage
and silica fume concrete has been specified for use in sewer and outfall pipes in many
countries, see for example Shanghai Institute of Building Science report.
FREEZE-THAW RESISTANCE (FOR COLD WEATHER CLIMATES)
Concrete, which is saturated with water, can be damaged by repeated cycles of freezing and
thawing, and the use of de-icing salts greatly exacerbates the likelihood of attack.
Unfortunately, there is no reliable laboratory test for establishing freeze-thaw resistance and
concrete that is known to have reliable freeze-thaw resistance under real-life conditions, can
often fail when tested by currently available laboratory test methods, see Muller. Freeze-
thaw damage usually shows up as scaling of the surface, exposing the underlying coarse
aggregate. Concretes that may be exposed to freezing and thawing while saturated, need to be
15
suitably proportioned and the concrete well cured after placing see Gunter et al and Luther et
al. Air entrainment of the concrete will significantly improve the resistance of concrete to
freeze-thaw damage. Silica fume concrete should be air entrained if exposed to freezing-and-
thawing conditions.
Numerous investigators have shown that it is possible to produce freeze thaw resistant, air-
entrained concrete containing silica fume (see Aïtcin and Vezina; Caldarone et al; Cohen and
Olek; Malhotra; Sonebi and Khayat. In these studies satisfactory freeze thaw durability
factors were obtained at w/c ratios up to 0.60. Yamato et al and Malhotra et al suggest that,
for freeze thaw resistance, the silica fume content should be limited to a maximum of 15%.
Saucier et al conclude that it is vital to check admixture compatibility and to perform tests
with the actual materials to be used in order to ensure that the air-entraining admixture is
effective and that a stable air-void system can be produced. ACI 234R-2006 concludes that
the data for silica-fume concrete without entrained air is conflicting and recommends that
silica fume concrete should be air entrained where adequate resistance to freezing- and-
thawing conditions is required.
ALKALI-SILICA REACTION
Alkali-silica reaction (ASR) is a reaction between the hydroxyl ions in the pore water within
concrete and certain forms of silica, which occur as part of some aggregates. The product of
the alkali-silica reaction is a gel which imbibes pore fluid and expands; in some instances this
expansion induces internal stress in the concrete of such magnitude that extensive macro-
cracking of the concrete occurs. The damage occurs in parts of the concrete structure exposed
to moisture. Silica fume can reduce the risk of damage due to ASR.
The use of silica fume in sufficient quantity and properly dispersed in concrete, either on its
own or in combination with other pozzolans or GGBS, can be an effective means of
combating ASR, as evidenced by decades of field experience in addition to laboratory tests.
Gudmundsson and Olafsson report the effect of silica fume on the expansion of materials
from Iceland, where the entire production of cement contains 7–10% silica fume in order to
reduce the ASR caused by a combination of highly reactive natural aggregates and the local
high alkali cement.
16
ABRASION RESISTANCE
Numerous factors influence the abrasion resistance of floor slabs, the most significant being
curing, strength class and trowelling intensity. Curing appears to be more important for
abrasion resistance than changes in constituent materials. For example, the difference
between immediate exposure and seven days covered with polythene can be as much as an
order of magnitude in terms of abrasion resistance. When a good standard of curing is
applied, e.g. wet curing for seven days or the application of a 90% efficiency resin
compound. Silica fume can increase abrasion resistance through increased strength Silica
fume will increase the abrasion-erosion and abrasion resistance of concrete through increased
strength of the matrix and the improved bond between matrix and aggregates. The excellent
resistance of silica fume concrete to abrasion erosion damage was reported by Holland and
McDonald based on investigations performed at the U.S. Army Corps Engineers Waterways
Experiment Station (WES). The abrasion-resistance test method used was developed by the
WES (see Liu, which is now ASTM C 1138. This method uses steel balls in water stirred by
paddles at 1200 rpm to simulate the abrasive action of waterborne particles such as silt, sand,
gravel, and boulders. In the UK proprietary special concretes have been developed for
specific applications such as waste transfer stations, sea defence construction and hard
wearing floors. Applications of silica fume concrete in dams has proven beneficial to increase
service life and thin surface applications containing silica fume have been developed for
industrial floors and highway repairs.
RESISTANCE TO FIRE
There is no evidence to suggest that the type of cementitious material will have a large effect
on the resistance to fire. In some cases of extremely low permeability concrete, explosive
spalling has been reported
A number of researchers have demonstrated that the fire performance of silica-fume concrete
is little different from that of conventional concrete, see for example Jensen and Aarup and
Dumuolin and Behloul. Properties such as thermal conductivity and specific heat do not
change significantly, and there is evidence that properties during the fire and residual
properties are actually better for silica- fume concrete. Research by Phan and Carino indicates
that for high-strength concrete, the relative amount of residual strength may be less than that
in conventional-strength concrete. This is in part due to the reduced content of calcium
17
hydroxide in concrete with pozzolans, which means that less water is released at high
temperatures, see Chan, Peng and Chan, Chan, Peng and Anson and Saad et al.
In some cases of extremely low permeability, silica fume concrete, explosive spalling has
been reported. While silica fume content as such is not the governing parameter, the low
permeability often associated with a low w/c and silica fume may require preventative
measures. Section 6.2, Spalling, in Part 1-2 of Eurocode 2 (General rules – Structural fire
design) suggests that no special precautions need be taken for concretes up to C80/95
provided that the silica fume content is below 6% by weight of cement. For higher silica
fume contents, and for concrete grades above C80/95, various precautionary measures are
recommended including the provision of at least 2kg/m3 of monofilament polypropylene
fibres.
EFFECT ON CONCRETE’S PHYSICAL PROPERTIES
Colour
Although the curing time and formwork type can have some effect, the colour of concrete is
principally determined by the colour of the cementitious material. Although ‘white cements’
are available at a price, CEM I is normally a shade of grey. Most silica fumes range from
light to dark grey. Because SiO2 is colourless, the colour is determined by the non-silica
components, which typically include carbon and iron oxide. In general, the higher the carbon
content, the darker the silica fume. The carbon content of silica fume is affected by many
factors relating to the manufacturing process, such as: use of wood chips versus coal, wood
chip composition, furnace temperature, furnace exhaust temperature, and the type of product
(metal alloy) being produced. Almost white coloured silica fume is available for use in
architectural concrete.
Elastic Modulus
GGBS, fly ash or silica fume usually increase the ultimate modulus, but the magnitude of the
increase is generally not significant in terms of design. Limestone fines has little effect.
Sellevold et al found that the dynamic modulus of elasticity increases with increasing silica-
fume content in pastes. Helland, Hoff and Einstabland concluded that the stress-strain
behaviour of silica- fume concrete was similar to that of concrete without silica fume. Several
18
other researchers have reported that the static modulus of elasticity of silica-fume concrete is
apparently similar to that of concrete without silica fume of similar strength, see for example
Luther and Hansen; Løland and Hooton. However, Burg and Ös reported that concrete
incorporating 15% silica fume as an addition had a higher modulus of elasticity than the
control concrete without silica fume, regardless of curing conditions. Wolsiefer reported a
modulus of elasticity of 43.1kN/mm2 and a Poisson’s ratio of 0.21 for a 98N/mm2
compressive strength silica-fume concrete. Saucie studied five silica-fume concretes and
found Poisson’s ratios ranging in value from 0.208 for 92N/mm2 concrete to 0.256 for
113N/mm2 concrete. Iravani obtained Poisson’s ratios ranging from 0.16 to 0.20, including
0.18 for a 105N/mm2 strength, 31.7kN/mm2 modulus silica-fume concrete, and 0.19 for a
120N/mm2 strength, 37.1kN/mm2 modulus silica-fume concrete cured for 3 weeks at 100%
relative humidity and then for 5 weeks at 50% relative humidity. The range of these values
for Poisson’s ratio (0.16 to 0.256) are similar to what would be expected for CEM I concrete.
Creep
Under conditions of no moisture loss, lower creep values will be found when using GGBS or
fly ash in concrete in comparison to CEM I concrete of a similar strength class. This is
generally associated with the greater strength gain of the GGBS or fly ash concretes during
the period under load. Such conditions are likely with concrete which is remote from the
cover zone, particularly in large sections. In many other practical situations (i.e. beams,
columns, slabs), where there is significant long-term drying, the strength gain may be
negligible and the creep characteristics of the different types of concrete will be similar. The
creep of silica-fume concrete should be no higher than that of concrete of equal strength class
without silica fume. Where the load is applied at an age less than 28-days, the lower early-
strengths of GGBS or fly ash concretes may result in increased creep, see Bamforth et al.
Limited published data and the different nature of the creep tests used by various
investigators make it difficult to draw specific conclusions on the effect of silica fume on the
creep of concrete. Wolsiefer examined concretes loaded from both 12 hours and 28 days up
to 4 months. He found that the silica fume concretes exhibit less creep than would have been
expected from control concrete of equivalent strength. Penttala studied high strength
concretes with 10% silica fume addition and found that the creep was 20% less than
theoretical predictions. Tomaszewicz concluded that the creep coefficient of a C80 silica
fume concrete was lower than a control C30 concrete.
19
Tensile Strain Capacity Concrete Society Digest 2, Mass concrete suggests that concrete
containing GGBS or fly ash might exhibit marginally more brittle failure characteristics, with
the tensile strain capacity being slightly lower than for a similar strength class CEM I
concrete. However data on the effects of cementitious materials on the tensile strain capacity
of concrete is very limited.
Drying Shrinkage
Because of the differing conditions under which tests have been carried out, it is difficult to
make direct comparisons between the effects of different cementitious materials.
Long-term total shrinkage of silica-fume concrete is comparable to that of concrete without
silica fume of otherwise similar composition. Jahren found that shrinkage was of the same
order as that of control concretes with emphasis on good curing. Drying shrinkage data on
concrete containing 20% silica fume have been published by Wolsiefer, who found that
shrinkage values for the silica fume specimens were 24% lower than those of similar but
lower strength concrete made without silica fume. Khatri and Sirivivatnanon reported that the
incorporation of 10% silica fume as replacement for CEM I reduced the long-term drying
shrinkage of the concrete after 28 days; however, it increased the early-age shrinkage after an
initial curing of 7 days in lime water.
Micro filler effect:
Silica Fume is an extremely fine material, with an average diameter 100 times finer than
cement. At a typical dosage of 8% by weight of cement, approximately 100,000 particles for
each grain of cement will fill the water spaces in fresh concrete. This eliminates bleed and the
weak transition zone between aggregate and paste found in normal concrete. This micro filler
effect greatly reduces permeability and improves paste-to aggregate bond in SF concrete
compared to conventional concrete3. The silica fume reacts rapidly providing high early
strength and durability. The efficiency of silica fume is 3-5 times that of OPC and
consequently concrete performance can be improved drastically.
20
Verma ajay et al, (2012) have studied the effect of micro silica and the strength of concrete
with ordinary Portland cement. They observed that silica fume increases the strength of
concrete and reduces capillary pores. Dilip Kumar Singha Roy (2012) has investigated on
the strength parameters of concrete made with partial replacement of cement by SF.
Dilip Kumar Singha Roy (2012) has investigated on the strength parameters of concrete
made with partial replacement of cement by SF.
T.Shanmugapriya (2013) studied the influence of silica fume on M50 concrete and found
that 10% of silica fume replacement increases the maximum compressive strength, split
tensile strength and flexural strength.
Mohammad Reza Zamani Abyaneh, et al (2013) have found that the concrete produced with
Micro-SiO2 and Nano-SiO2 show higher degrees of quality in their compressive strength
than the concrete which only have Micro-SiO2 in their mixtures. Specimens with 2% Nano-
SiO2 and 10% Micro-SiO2 had less water absorption and more electrical resistance.
21
CHEMICAL ADMIXTURE
4.1 CEMCRETE SP25:
The basic components of CEMCRETE SP are synthetic polymers, which allow mixing water
to be reduced considerably and concrete strength to be enhanced significantly, particularly at
the early ages. CEMCRETE SP is chloride free product.
Advantages:
CEMCRETE SP makes the concrete highly flowable, with low water/ cement ratio and
improves strength of concrete when compared with normal concrete with same workability.
Due to the reduction in water cement ratio, all other properties like permeability, shrinkage,
creep, workability and modulus elasticity will be improved.
TYPICAL PROPERTIES
1) CEMCRETE SP is a brown free flowing liquid.
2) Specific gravity: 1.20+0.035
3) Chloride content: Nil to BS 5075 to I.S:456-78
4) Nitrate content: Nil
5) Freezing point: 0°C. Can be reconstituted if stirred after thawing.
6) Air entrainment: Maximum 0.5%.
Dosage
0.2 to 0.5% by weight of the cement depending upon the condition of the materials and
conditions. Trail mixes are recommended prior to production of concrete.
22
5. Mix design
Concrete mix design is defined as the appropriate selection and proportioning of constituents
to produce a concrete with pre-defined characteristics in the fresh and hardened states.
In general, concrete mixes are designed in order to achieve a defined workability, strength
and durability .
The selection and proportioning of materials depend on:
the structural requirements of the concrete
the environment to which the structure will be exposed
the job site conditions, especially the methods of concrete production, transport,
placement, compaction and finishing
the characteristics of the available raw materials
Mix design is carried out for M50 grade concrete as per IS: 10262-2009 and IS: 456-2000 for
Normal concrete and for partially replaced cement with silica fume for 5 to 12.5%
replacement.
23
5.1 Mix design for Normal concrete
1) Determine Target mean strength of concrete as:
ft= fck+ k. s
ft= target mean compressive
Where,
ft= target mean compressive strength at 28 days,
fck= Characteristic compressive strength of concrete at 28 days,
k = usually 1.65 as per is 456-2000
s = standard deviation.
From table 1 of IS 10262:2009
S.N.O GRADE OF CONCRETE ASSUMED STANDARD DEVIATION
N/mm2
1 M10,M15 3.5
2 M20,M25 4.0
3 M30,M35,M40,M45,M50, 5.0
Step 2: selection of w/c ratio:
Choose w.c.ratio against max w.c.ratio for the requirement of durability. (Table 5, IS:456-
2000)
Make a more precise estimate of the preliminary w/c ratio corresponding to the target average
strength.
Water cement ratio is selected based on strength criteria and durability criteria given from the
following graph of the plain concrete.
24
The obtained water cement ratio has been checked against the limiting water cement ratio as
given in table 2 and the least of the two values have been taken.
Step 3: selection of water content:
Water Content is influenced by
Aggregate size
Aggregate shape and texture
Workability required
Water cement ratio
Cementations material content
Environmental exposure condition
Based on Aggregate size the water content is selected.
S.N.O Nominal Maximum size
of Aggregate (mm)
Maximum water content
(kg)
1. 10 208
2. 20 186
3. 40 165
Maximum water content for 20mm aggregate = 186 litre (for 25 to 50mm slump range)
25
For 100mm slump the water content = 186+(6/100)x186=197 litre
Super plasticizer
As super plasticizer is used. The water content can be reduced up 30 percent.
Based on trials with super plasticizer reduction of water content percent has to be selected .
Step 4 –Calculation of Cementations Material
Calculate the cement content from W/C ratio and final water content arrived after adjustment.
Check the cement content so calculated against the min. cement content from the requirement
of durability. Adopt greater of the two values.
Satep – calculation of cement and silica fume content
Now, to proportion a mix containing silica fumr the following steps are suggested:
a) Decide the percentage silica fume to be used based on project requirement and quality of
materials.
b) In certain situations increase in cernentitious material content may be warranted, The
decision on increase in cementitious material content and its percentage may be based on
experience and trial
NOTE - This illustrative example is with increase of 10 percent cement itious material
content.
Step 6 –Estimation of Coarse Aggregate Proportion
For W/C ration of 0.5 use following Table
26
Correction in Coarse Aggregate values
The table specified for W/C ratio of 0.5
1. For Every +0.05 change in W/C ratio: -0.01
2. For Every -0.05 change in W/C ratio: +0.01
3. For Pumpable Mix : -10 %
Step 7 –Estimation of Fine Aggregate Proportion
Fine Aggregate =1- coarse Aggregate proportion
27
5.2 MIX CALCULATIONS
The mix calculations per unit volume ofconcrete shall be as follows:
1)Volume of Concrete= 1 m3
2)Volume of Cement= (Mass of Cement / SG of Cement) * 1/1000
3)Volume of Water= (Mass of Water / SG of Water) * 1/1000
4)Volume of Chemical Admixture
(2 % of Mass of cementations material) = (Mass of Admixt. / SG of Admixt) * 1/1000
5)Volume of All in Aggregates= [a -( b + c + d )]
6)Mass of Coarse aggregate= e * Volume of coarse aggregate * SG of coarse aggregate *
1000
7)Mass of fine aggregate= e * Volume of fine aggregate * SG of fine aggregate * 1000
F)Mix proportions for :
Cement = Kg/m3
Water = Kg/m3
Fine aggregate = Kg/m3
Coarse aggregate = Kg/m3
28
6.Tests on Fresh concrete
The behaviour of green or fresh concrete from mixing up to compaction depends mainly on
the property called Workability of concrete. In general terms, Workability of work which is
to be done to compact the concrete in a given mould.
The desired Workability for a particular mix depends upon the type of compaction adopted
and the complicated nature of reinforcement used in reinforced concrete. A workable mix
should not segregate. Workable concrete is the one which exhibits very little internal friction
between particle & particle or which overcomes the frictional resistance offered by the
formwork surface or reinforcement contained in the concrete with just the amount of
compacting efforts forthcoming.
Measurement of Workability
The workability of concrete is determined with the help of Slump cone test .In this test fresh
concrete is filled in a mould of specified shape and dimensions & the settlement or slump is
measured when supports mould is removed.
Slump cone test conducted on nominal concrete
29
The slump value is a measure indicating the consistency or Workability of cement concrete.
It gives an idea of water content needed for concrete to be used for different works. A
concrete is said to be workable if it can be easily mixed, placed, compacted and finished .A
workable concrete should not show any segregation or bleeding. Segregation is said to occur
when coarse aggregate tries to separate out from the finer material and a concentration of
coarse aggregate at one place occurs. This results in large voids, less durability and
strength .Bleeding of concrete is said to occur which excess water comes up at the surface of
concrete .This causes small pores through the mass of concrete and is undesirable.
By this test we can determine the water content to give specified slump value.
30
3.6 Tests on Hardened concrete
Concrete cubes of sizes 150mm X 150mm X 150mm were prepared with percentage
replacement of cement with silica fume and are cured under normal conditions as IS code and
were tested for 7,14,28 days for determining the compressive strength.
31
CHAPTER-4
NOMINAL CONCRETE OF M50 GRADE
32
Mix Design for Normal concrete
The mix proportioning for a concrete of M 50 Grade with W/C ratio 0.35
A-1 STIPULATIONS FOR PROPORTIONING
a) Grade designation : M 50
b) Type of cement : OPC53 grade conforming to IS 8112
c) Maximum nominal size of aggregate : 20mm
d) Minimum cement content : 400Kg/m3
e) Maximum water-cement ratio : 0.38
f) Workability : 100mm(slump)
g) Exposure condition : Severe (for reinforced concrete)
h) Method of concrete placing : pumping
i) Degree of supervision : Good
j) Type of aggregate : Crushed angular aggregate
k) Maximum cement content : 428Kg/m3
l) Chemical admixture type : Super plasticizer
A-2 TEST DATA FOR MATERIALS
a) Cement used : OPC grade conforming to IS 8112
b) Specific gravity of cement : 3
c) Chemical admixture : Super plasticizer conforming to IS 9103
d) Specific gravity of:
1) Coarse aggregate : 2.67
2) Fine aggregate : 2.60
e) Water absorption:
1) Coarse aggregate : 0.5 percent
2) Fine aggregate : 1.0 percent
f) Free (surface) moisture
1) Coarse aggregate : Nil (absorbed moisture also nil)
2) Fine aggregate : Nil
33
g) Sieve analysis
1) Fine aggregate : Conforming to grading Zone I of table 4 of IS 383
A-3 TARGET STRENGTH FOR MIX PROPORTIONING
F’CK = FCK + 1.65S
= 50+1.65 x 5 = 58.25 N/mm2.
Where
f’ck = target average compressive strength at 28 days
fck = characteristic compressive strength at 28days, and
s = standard deviation.
From table 1 of IS 10262:2009, s = 5 N/mm2
A-4 SELECTION OF WATER-CEMENT RATIO
Based on experience, adopt water-cement ratio as 0.38
Selection of water content:
From table 2 (IS 10262:2009)
Maximum water content for 20mm aggregate = 186 litre (for 25 to 50mm slump range)
estimated water content for 100mmslump=186+ 6100
X 186
= 197 litre
As super plasticizer is used. The water content can be reduced up to 30 percent.
Based on trials with super plasticizer water content reduction of 25 percent has been
achieved, Hence, the arrived water content = 197 x 0.75 = 148 litres
CALCULATION OF CEMENT CONTENT
w/c ratio = 0.38
Cementitious material (cement + silica fume) content =148/0.38= 389.47kg/m
34
Now, to proportion a mix containing silica fume the following steps are suggested:
a) Decide the percentage silica fume to be used based on project requirement and quality of
materials.
b) In certain situations increase in cernentitious material content may be warranted, The
decision on increase in cementitious material content and its percentage may be based on
experience and (trial Note),
NOTE - This illustrative example is with increase of 10 percent cementitious material
content.
Cementitious material content = 389.47 x 1.10 = 428.4 kg/m
Water content = 148 litres
Water-cement ratio = 148/428.4 = 0.35
Volume of coarse aggregate = 0.63
Volume of fine aggregate content = 1 – 0.63
= 0.37
Mix calculations:
The mix calculations per unit volume of concrete shall be
a)Volume of concrete = 1m3
b¿Volumeof cement= massof cementspecific gravity of cement
X 11000
=428.43.0
X 11000
= 0.143 m3
c ¿Volumeof water= mass of waterspecific gravity of water
X 11000
35
= 148
1X 1
1000
= 0.148m3
a) chemical admixture = 9.3/1.20 x 1/1000 = 0.0077
(@ 2% of cemintituios material)
e)Volume of all in aggregate = a – (b+c+d)
= 1- (0.143+0.148+0.0077)
= 0.70
f) Mass of coarse aggregate = e X volume of coarse aggregate X specific gravity of
c oarse aggregate X 1000
= 0.70 X 0.63 X 2.67 X 1000
= 1177.5Kg
g)Mass of fine aggregate = e X volume of coarse aggregate X specific gravity of
Coarse aggregate X 1000
= 0.70 X 0.37 X 2.60 X 1000
= 673.4 Kg
h)Mix proportions
Cement = 428.4Kg/m3
Water = 148 Kg/m3
Fine aggregate = 673.4 Kg/m3
Coarse aggregate = 1177.5 Kg/m3
The mix proportion is Cement : F.A : C.A
1 : 1.57 : 2.74
36
4.2 Sample test results for compressive strength :
The casted cubes were tested for their compressive strength for 7, 14 & 28 days and the
results are tabulated as follows.
7 days testing :
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1135 50.43
Sample 2 1196 53.20
Sample 3 1184 52.58
Average 1171.66 52.08
14 days testing:
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1256 55.74
Sample 2 1340 59.56
Sample 3 1204 52.92
Average 1266.6 56.07
28 days testing :
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1365 60.62
Sample 2 1254 55.70
Sample 3 1387 61.64
Average 1335.33 59.32
37
CHAPTER - 5
CEMENT REPLACED WITH SILICA FUME
38
5.1 Mix design for 5% replacement of Cement with Silica Fume:
Mix proportions :
1. Cement = 428.4 Kg/m3
2. Water = 148 Kg/m3
3. Fine aggregate = 673.4Kg/m3
4. Coarse aggregate = 1177.5 Kg/m3
The mix proportion is C : F.A : C.A
1 : 1.57 : 2.75
For 5 % replacement :
1. Weight of cement = 1.373 kg
2. Weight of Silica Fume = 0.072 kg
3. Weight of Fine aggregate = 2.27 kg
4. Weight of Coarse aggregate = 3.974 kg
For 9 Cubes :
1. Weight of cement = 12.357 kg
2. Weight of silica Fume = 0.648 kg
3. Weight of Fine aggregate = 20.43 kg
4. Weight of Coarse aggregate = 35.766 kg
39
5.2 Sample test results for compressive strength:
The casted cubes were tested for their compressive strength for 7, 14 & 28 days and the
results are tabulated as follows.
7 days testing :
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1280 56.86
Sample 2 1224 54.42
Sample 3 1324 58.83
Average 1276 56.70
14 days testing:
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1383 61.34
Sample 2 1314 58.40
Sample 3 1365 60.66
Average 1354 60.13
28 days testing :
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1409 62.43
Sample 2 1378 61.24
Sample 3 1486 65.76
Average 1424.3 63.14
40
5.3 Mix design for 7.5 % replacement of Cement with Silica Fume:
Mix proportions :
1. Cement = 428.4 Kg/m3
2. Water = 148 Kg/m3
3. Fine aggregate = 673.4Kg/m3
4. Coarse aggregate = 1177.5 Kg/m3
The mix proportion is C : F.A : C.A
1 : 1.57 : 2.75
For 7.5 % replacement :
1) Weight of cement = 1.337 kg
2) Weight of Silica Fume = 0.108 kg
3) Weight of Fine aggregate = 2.27 kg
4) Weight of Coarse aggregate = 3.974 kg
For 9 Cubes :
1) Weight of cement = 12.033kg
2) Weight of silica Fume = 0.972 kg
3) Weight of Fine aggregate = 20.43 kg
4) Weight of Coarse aggregate = 35.766 kg
41
5.4 Sample test results for compressive strength :
The casted cubes were tested for their compressive strength for 7 ,14 & 28 days and the
results are tabulated as follows.
7 days testing :
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1326 58.84
Sample 2 1373 60.28
Sample 3 1337 59.34
Average 1345.3 59.34
14 days testing:
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1496 66.48
Sample 2 1443 64.13
Sample 3 1388 61.68
Average 1442.3 64.09
28 days testing :
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1478 65.68
Sample 2 1502 66.75
Sample 3 1485 66.00
Average 1488.3 66.14
42
5.5 Mix design for 10 % replacement of Cement with Silica Fume:
Mix proportions :
1) Cement = 428.4 Kg/m3
2) Water = 148 Kg/m3
3) Fine aggregate = 673.4Kg/m3
4) Coarse aggregate = 1177.5 Kg/m3
The mix proportion is C : F.A : C.A
1 : 1.57 : 2.75
For 10 % replacement :
1) Weight of cement = 1.30 kg
2) Weight of Silica Fume = 0.1445 kg
3) Weight of Fine aggregate = 2.27 kg
4) Weight of Coarse aggregate = 3.974 kg
For 9 Cubes :
1) Weight of cement = 11.7 kg
2) Weight of silica Fume = 1.30 kg
3) Weight of Fine aggregate = 20.43 kg
4) Weight of Coarse aggregate = 35.766 kg
43
5.6 Sample test results for compressive strength
The casted cubes were tested for their compressive strength for 7 ,14 & 28 days and the
results are tabulated as follows.
7 days testing :
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1474 65.51
Sample 2 1390 61.76
Sample 3 1439 63.95
Average 1434.33 63.74
14 days testing:
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1485 66.00
Sample 2 1542 68.53
Sample 3 1540 68.46
Average 1522.33 67.66
28 days testing :
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1603 72.44
Sample 2 1562 69.43
Sample 3 1634 72.62
Average 1599.66 71.49
44
5.7 Mix design for 12.5 % replacement of Cement with Silica Fume:
Mix proportions :
1) Cement = 428.4 Kg/m3
2) Water = 148 Kg/m3
3) Fine aggregate = 673.4Kg/m3
4) Coarse aggregate = 1177.5 Kg/m3
The mix proportion is C : F.A : C.A
1 : 1.57 : 2.75
For 12.5 % replacement :
1) Weight of cement = 1.264 kg
2) Weight of Silica Fume = 0.1806 kg
3) Weight of Fine aggregate = 2.27 kg
4) Weight of Coarse aggregate = 3.974 kg
For 9 Cubes :
1) Weight of cement = 11.376 kg
2) Weight of silica Fume = 1.62 kg
3) Weight of Fine aggregate = 20.43 kg
4) Weight of Coarse aggregate = 35.766 kg
45
5.8 Sample test results for compressive strength :
The casted cubes were tested for their compressive strength for 7 ,14 & 28 days and the
results are tabulated as follows.
7 days testing :
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1284 57.08
Sample 2 1268 56.35
Sample 3 1322 58.75
Average
1291.33 57.39
14 days testing:
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1386 61.60
Sample 2 1398 62.13
Sample 3 1484 65.95
Average 1403.3 63.23
28 days testing :
S.N.O PEAK LOAD (kN) PEAK STRESS (Mpa)
Sample 1 1454 64.62
Sample 2 1444 64.17
Sample 3 1472 65.42
Average 1456 64.73
46
CHAPTER -6
RESULTS AND DISCUSSIONS
47
6.1 Test results on Fresh concrete:
The slump value is a measure indicating the consistency or Workability of cement
concrete.It gives an idea of water content needed for concrete to be used for different works.
A concrete is said to be workable if it can be easily mixed,placed, compacted and finished.
The obtained results are tabulated as follows:
Percentages of Silica Fume Slump value obtained (mm)
0% 95
5% 82
7.5% 77
10% 71
12.5% 68
Graph:
Result: the following graph shows that by adding different percentages of silica fume the
workability is reducing.
48
6.2 Tests on Hardened Concrete:
Concrete cubes of sizes 150mmx150mmx150mm were prepared with percentage replacement
of cement with silica fume and are cured under normal conditions as IS code and were tested
for 7,14,28 days for determining compressive strength.
Table : Compressive strength for 0% replacement of cement for Silica Fume
Age of Curing of Cubes Compressive strength (Mpa)
7 52.07
14 56.29
28 59.34
Graph:
Result : The following graph shows that the compressive strength of normal concrete for 28
days is 59.34 N/mm2.
49
Table : Compressive strength for 5% replacement of cement for Silica Fume
Age of Curing of Cubes Compressive strength (Mpa)
7 56.70
14 60.17
28 63.30
Graph:
Result: The following graph shows that the compressive strength of 5% silica fume contain
concrete for 28 days is 63.30 N/mm2 .which is 6.25% increase in strength when compare to
the normal concrete.
50
Table : Compressive strength for 7.5 % replacement of cement for Silica Fume
Age of Curing of Cubes Compressive strength (Mpa)
7 59.79
14 64.10
28 66.14
Graph:
Result: The following graph shows that the compressive strength of 7.5% silica fume contain
concrete for 28 days is 66.14 N/mm2. Which is 10.28% increase in strength when compare to
normal concrete.
51
Table : Compressive strength for 10% replacement of cement for Silica Fume
Age of Curing of Cubes Compressive strength (Mpa)
7 63.74
14 67.65
28 71.07
Graph:
Result: The following graph show that the compressive strength of 10% silica fume contain
concrete is 70.28 N/mm2. Which is 16.5% increase in strength when compare to the normal
concrete.
52
Table : Compressive strength for 12.5 % replacement of cement for Silica Fume
Age of Curing of Cubes Compressive strength (Mpa)
7 57.36
14 62.36
28 64.73
Graph:
Result: The following graph show that the compressive strength of 12.5% silica fume contain
concrete for 28 days is 65.46 N/mm2. Which is 10.3% increase in strength when compare to
normal concrete.
53
Comparison of Strengths of Normal and Silica Fume concretes:
From the graph studies a comparative conclusion can be drawn from the strengths of normal
and silica fume concretes and we can know which one does gives high strength.
Graph
Result: The following graph show that the maximum strength achieved is at 10% silica
fume contain concrete . The results indicate that for the concrete mix and silica fume used
in this study, the optimum replacement level of silica fume is about 10%.
54
CHAPTER -7
CONCLUSIONS AND
FURTHER SCOPE OF WORK
55
Conclusion
Its shows that at 10% of silica replaced concrete has given more strength when
compare to the normal concrete.
Silica fume also decrease the voids in concrete.
The incorporation of silica fume in concrete has a marginal influence on the density of
concrete.
The results indicate that for the concrete mix and silica fume used in this study, the
optimum replacement level of silica fume is about 10%.
56
Further Scope of Work
The durability related tests such as
Saturated Water Absorption (SWA) test
Porosity test
Sorptivity test
Permeability test
Acid resistance test
Sea water resistance test
Abrasion resistance test
Impact resistance test
57
Chapter 8
Bibliography
58
REFERENCES
Verma Ajay, Chandak Rajeec and Yadav R.K. “Effect of micro silica on the strength of
concrete with ordinary Portland cement” Reaserch journal of Engineering Science ISSN
2278-9472 vol.1(3), 1-4, sept (2012).
Dilip Kumar Singha Roy “Effect of Partial Replacement of Cement by Silica Fume on
Hardened Concrete”. International journal of engineering Technology and Advanced
Engineering (ISSN 2250-2459, volume 2, issue 8, August 2012).
T. Shanmugapriya, Dr. R. N. Uma “Experimental Investigation on silica Fume as partial
replacement of Cement in High Performance Concrete”. (IJES) 2013.
IS 456-2000, "Indian Standard Code of Practice for plain and reinforced concrete” Fourth
revision, BIS, New Delhi.
IS 383-1970, "Indian Standard Specification for coarse and fine aggregate from natural
source for concrete,” 2nd Edition, BIS, New Delhi.
IS 2386-1963, "Indian Standard Methods of tests for aggregate” BIS, New Delhi.
IS: 12269-1987, “Indian Standard Ordinary Portland Cement 53 grade Specification” BIS,
New Delhi.
IS: 10262-1982, “Recommended guidelines for concrete mix design, “BIS, New Delhi.
1. Silica fume manual by Oriental Trexim Pvt. Ltd. (2003)
Shetty M.S., Concrete Technology, S. Chand and Company Pvt Ltd. New Delhi, India
(1999)
Ha-Won Song, Seung-Woo Pack, Sang-Hyeok Nam, Jong- Chul Jang and Velu Saraswathy,
Estimation of the permeability of silica fume cement concrete, Construction and building
material, 24, 315-321 (2010)
Abdullah A. Almusallam, Hamoud Beshr, Mohammed Maslehuddin and Omar S.B. Al
Amoudi, Effect of silica fume on the mechanical properties of low quality coarse aggregate
concrete, Cement and Concrete Composites, 26, 891–900 (2004)
59
Krishna M.V., Rao P., Kumar Ratish and Khan Azhar M., A study on the influence of curing
on the strength of a standard grade concrete mix, Architecture and Civil Engineering, 8(1),
23–34 (2010)
Bhanjaa S. and Sengupta B., Influence of silica fume on the tensile strength of concrete,
Cement and Concrete Research, 35, 743–747 (2005)
IS 10262 -2009 Indian Standard recommended guide lines for concrete mix design (2009)
IS 383-1970 code for properties of aggregates (1970)
ACI report 234R-96 (2000)
60