Introduction to PROFIBUS international and the basics of PROFIBUS and PROFINET for the Process Industries - Mark Freeman

Manchester, 30th March 2017

Practical Aspects of PROFIBUS and PROFINET in Process

Unrestricted

2 PROFIBUS UK 2 Practical Aspects of PROFIBUS and PROFINET in Process © 2017

PI’s Technologies

PROFIBUS the world's most successful fieldbus

easy, flexible, consistent

PROFINET the leading Industrial Ethernet Standard

open, versatile, safe

IO-Link the new standard in the lower field level

Universal, smart, easy


Example of a single-lined headline

Organization Technologies

Fieldbus Ethernet

Regional PI Associations

PI Competence Center

PI Training Center

PI Test Labs

More than 1,400 member companies world wide!

WGs

PI (PROFIBUS & PROFINET International)

Sensors & Actuators

Proxy Technology


Support

Marketing Brochures

System Descriptions

Guidelines

Trainings

...

www.allthingsprofinet.com or www.profinet.com


Profibus & Profinet International

27 Regional PI Associations (RPA) 54 PI Competence Center (PICC)

28 PI Training Center (PITC) 10 PI Test Labs (PITL)

PI Marketing PI Technical Support


Worldwide Support

PI-worldwide support of more than 1,400 member

companies


PI is supported by over 1400 Members

…and many more...


PI UK User Membership Benefits

User Membership £600 + VAT •For Users of PROFIBUS, PROFINET and IO-Link

Access to free advice from Pool of Experts

Discount on training and consultancy services

Access to Members' Forum

Discount on PROFIBUS publications

Participate in specification development

Free admission to Member-only seminars

Host member meetings to update own staff on technology and products

Free download of specifications and software worth £1000s

Regular updates on technology and events

Opportunity to join UK Steering Committee

Nominate staff member(s) to join UK Pool of Experts (subject to meeting criteria)

Present papers at our workshops and seminars

http://www.profibus.com/community/regional-pi-associations/united-kingdom/training/

http://www.profibus.com/community/forums/

http://www.profibus.com/nc/downloads/downloads/literature-list-order-form/display/

http://www.profibus.com/downloads/call-for-experts/

http://www.profibus.com/downloads/

http://www.profibus.com/downloads/


PI UK Member Benefits

Supplier Member £1000 + VAT

•For distributors, integrators, consultants and trainers.

•All the User benefits plus:

Free publicity in PROFInews and PROFINEWS UK

Become an Accredited PROFIBUS or PROFINET

Company (subject to meeting criteria)

Exhibit products at our workshops and seminars

(small charge applies)

Exhibit on PI’s stand at German tradeshows (additional charge applies)

Use of marketing materials and logos

Advertising opportunities on PI Web site

http://www.profibus.com/news-press/newsletter/

http://archive.constantcontact.com/fs078/1102664683608/archive/1102682478482.html



http://profibusgroup.com/accredited-companies/





http://www.profibus.com/downloads/presentations-logos/

http://www.uk.profibus.com/

http://www.uk.profibus.com/



Vendor Member £2100 + VAT •For distributors and manufacturers.

•All the above benefits plus:

List your products and services on PI Website

Link to or publish your GSD files for download from the Web

Use of PROFIBUS logo on certified equipment

Free download of specifications and software worth £1000s

Free or discounted certification of tested PROFIBUS and PROFINET products

Discount on assignment of Ident Numbers

Hotlink from our website to yours

Sales leads

Free use of PI’s Patented Technology

http://www.profibus.com/nc/products/

http://www.profibus.com/products/gsd-files/



http://www.profibus.com/downloads/presentations-logos/

http://www.profibus.com/products/product-certification/

http://www.profibus.com/nc/downloads/downloads/application-form-for-a-certificate/display/

http://www.profibus.com/products/ident-numbers/



http://www.profibus.com/



Senior Member £2600 + VAT •For companies that wish to play a very active role.

•All of the above benefits plus:

Seat on UK Steering Committee

Company logo on PROFIBUS UK letterhead

Free banner advert on UK section of PI Web site

“Featured Company” status on UK section of PI

Website

Listing as “Sponsor” on the UK website

Listing as “Sponsor” on our monthly newsletter

Contributor access to UK website to submit own PB/PN/IO-Link news

Can host PI UK seminars

Free pullup space at our events (subject to availability)

http://www.profibus.com/community/regional-pi-associations/united-kingdom/community/contact-us/

http://www.profibus.com/index.php?id=3951

http://www.profibus.com/index.php?id=3951


PI’s Global Network

Regional Operations 27 Competence Center 54 Training Center 28 Test Labs 10

Over

7000 Certified

Engineers/Installers listed on our website!


Training for Career Advancement

Training is available in a range of areas to upgrade your skills including:

Certified PROFIBUS or PROFINET Engineer – combining installation, commissioning and engineering

Certified PROFIBUS or PROFINET Installer Courses

Certified PROFIBUS System Design Course

PROFIBUS Commissioning and Maintenance Courses

PROFINET Developer Course

Training provided by our 2 PITCs, MMU and VTC in scheduled courses or on your company premises.


Training for Career Advancement

PROFIBUS and PROFINET training is offered through:

PI Competence Centre

- Manchester Metropolitan University in Manchester

or a location of your choice

(http://www.sci-eng.mmu.ac.uk/ascent/)

PI Training Centre

- Verwer Training & Consultancy Ltd

(http://verwertraining.com/)

For course schedule see : http://www.profibus.com/pi-organization/regional-pi-associations/united-kingdom/training/

http://www.sci-eng.mmu.ac.uk/ascent/



http://verwertraining.com/

http://www.profibus.com/pi-organization/regional-pi-associations/united-kingdom/training/










PROFIBUS

PROFIBUS – worldwide leading with the most products in the most important industries

16 PROFIBUS UK 16

PROFIBUS

Practical Aspects of PROFIBUS and PROFINET in Process © 2017

What is PROFIBUS?

Fieldbus-based automation standard

PROFIBUS is the fieldbus-based automation standard of PROFIBUS & PROFINET International (PI), the largest automation community in the world. PROFIBUS links controllers or control systems to several decentralized field devices (sensors and actuators) via a single cable.

Field devices

Controller or

Control system


What is PROFIBUS?

PA Devices (and others )

Process Automation

Ex / non - Ex areas

Factory Automation

Safety Application

MBP / MBP - IS RS 485 / 485 - IS

Motion Control

PROFIBUS PA PROFIBUS DP PROFIdrive Safety

e.g. Ident Systems

PROFIdrive PROFIsafe

PROFIBUS DP

PROFIBUS DP

PROFIBUS DP

PROFIBUS DP

RS 485 RS 485 RS 485 MBP - IS

Application Profile

Tansmission Technology

Market Segment

Communication Technology

PROFIBUS Solution

(Common term )

PA Devices (and others)

Process Automation

Ex / non - Ex areas

Factory Automation

Safety Application

MBP / MBP - IS RS 485 / 485 - IS

Motion Control

PROFIBUS PA PROFIBUS DP PROFIdrive Safety

e.g. Ident Systems

PROFIdrive PROFIsafe

PROFIBUS DP

PROFIBUS DP

PROFIBUS DP

PROFIBUS DP

RS 485 RS 485 RS 485 MBP - IS

Application Profile

Transmission Technology

Market Segment

Communication Technology

PROFIBUS Solution

(Common term )

PROFIBUS solutions for various industry sectors


PROFIBUS Key Applications

Vehicle

manufacture

Bottling plants

Warehousing

systems

Switchgear

Hollow glass

production

Vehicle

assembly

Machine tool

building

Chemical

industry

Petrochemical

industry

Paper and

textile industry

Foodstuffs

Power stations

Sewage plants

Machine tools

Packaging

machines

Pressing plants

Paper production

Factory

automation Process

automation

Drive

technology

Safety

applications


PROFIBUS

20 PROFIBUS UK 20 PROFIBUS Nutzerorganisation e.V. (PNO) Veranstaltungsname editierbar © 2017

PROFIBUS Nodes

2.8

2.4


PROFIBUS PA Nodes


PROFINET

PROFINET – the most products for all industries


PROFINET for all Applications

Factory Automation

Motion Control

Process Automation

PROFINET

Globally established in factory automation and drive engineering

Already used in process automation for in/outbound

Standardization activities for the primary process are complete

One system for all applications


PROFINET - Best of both worlds

User requirements • Innovative concepts for machines

and plants

• Low costs with optimum utilization

of resources

• Increased productivity with

excellent production quality PROFINET

Network standard Ethernet

High transmission rate

Wireless

Flexible topologies

Fieldbus standard PROFIBUS

Fast IO communication

Safety

Diagnostics


Use your DP know-how to use PN

DP-Master DP-Master Class

2

DP-Slave PB Address

1..127

PROFIBUS DP /

RS 485

IO-Controller IO-Supervisor

IO-Device Device Name

Conveyor XY

PROFINET IO /

Ind. Ethernet


How PROFINET works

Real-time and Standard TCP/IP – all over one cable

IO Device

Topology with PROFINET

HMI PG/PC IO Controller

IO Device Drive Motion Control

Access Points

Web/TCP/IP

Diagnostics

IWLAN


PROFINET Highlights

Performance • Fast and isochronous • Open & unrestricted TCP/IP communication

31.25 µs cycle time

Energy management • PROFIenergy - Energy saving in pauses • Standardized switch-off of unneeded loads

60% energy saving

Diagnostics • Clearly structured plant overview and

fast error localization • Easy access to detailed diagnostics

30% faster error localization


PROFINET Highlights

Security

• Cell protection • Robust field devices

Safety

Safety

• PROFIsafe - proven safety solution • Safety, I/O, and standard data on one cable

Proven a million times over

Wireless

• Greater flexibility and mobility for I/O, safety, commissioning, diagnostics

New plant concepts


PROFINET Nodes


PROFINET Nodes

3.0

3.6


PROFIsafe Nodes

1.3

1.55


IO-Link Nodes

1.41

1.7


PROFINET/PROFIBUS


Trends in Automation

Trend from central control structures to distributed local units

Use of Ethernet in all automation levels

Intensified employment of open IT-standards in industrial automation

IT and automation world grow together and closer

Constant pressure for cost reduction and energy management


Process Industries need to be more flexible, faster to market , with improved productivity

• From idea to

production

• Ramp-up of plant

Time to market

• Individualized

products / quantities

• Different feedstock

Flexibility

• Demanded product /

quantity

• Increased

productivity

Output

• Resource efficiency

• Operational

excellence

Costs

• Long plant lifecycles (> 40 years) with highly fragmented data landscape

• Continuous, safe and reliable operations

• Need to address different feedstock, markets and quantities

• Lack of operators and “digital natives” as next generation

Process Industries Key drivers and specifics


Today with PROFIBUS DP and PA

Operator Engineering

Controller

Industrial Ethernet

Plant Access Point

Traditional I/O

PROFIBUS PA Field Device

PROFIBUS DP Field Device

MCC

PROFIBUS PA

Plant Asset Management

Remote I/O

1 MCC: Motor Control Center

Link/Coupler


Tomorrow with PROFINET and PROFIBUS PA

Operator Engineering

Controller

Industrial Ethernet

Plant Access Point

PROFIBUS PA

Plant Asset Management

Proxy Remote I/O Switch

PROFINET


Day after tomorrow with PN down to the field level

Oil & Gas Chemicals Power & Energy Primaries &

Metals ?

«In pure Process-Applications there are explicit requirements to fulfill»

Requirements

• Communication and powering of the PN field device over two wires

• Long cable length

• Applicable in hazardous area

• High availability & Ease of Use

„2-wire“ PROFINET Field Device for hazardous area


Trend in Process Automation

There is a constant growing interest of the Process Automation market on a standardized Ethernet based solution…

Our Vision: PROFINET -

The solution platform of the Process

Automation, right down to the field level