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The Future of Industry in Europe. Industry 4.0 Barcelona 15/04/15 #R-Industry40 Smart robots for smart factories

Industry 4.0: Smart robots for smart factories

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Page 1: Industry 4.0: Smart robots for smart factories

The Future of Industry in Europe. Industry 4.0Barcelona 15/04/15

#R-Industry40

Smart robots

for smart factories

Page 2: Industry 4.0: Smart robots for smart factories

nelmia | Robotics Insight helps clients

transform robotic opportunities into value.

We provide information and advice to our clients

to shape strategic advantage from the transformational

nature of robotics in business.

Page 3: Industry 4.0: Smart robots for smart factories

From Industry 1.0 to Industry 4.0

1800 1900 2000

FirstIndustrial Revolution

SecondIndustrial Revolution

ForthIndustrial Revolution

Mechanical production:

Water / Steam

Mass production:

Electrical power

Cyber / robotized

Mechanical

Loom: 1784

Production Line:

1870

Collaborative Robot: 2012

ThirdIndustrial Revolution

Industrial Robot: 1961

(Unimate)

Electronics / IT

Automization

Page 4: Industry 4.0: Smart robots for smart factories

Industrial

Robotics

Has been

around…

Page 5: Industry 4.0: Smart robots for smart factories

178.000 robots shipped in 2013

37.000 to China

1.300.000 Industrial robots in service

South Korea

Japan

Germany

Automotive

Other industries

- 437 robots/10.000 workers

- 323/10.000

- 282/10.000 (1st in Europe)

- 1/10

- 1/100

Page 6: Industry 4.0: Smart robots for smart factories
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Industrial Robotics

High flexibility

Limited productivity

High flexibility

High productivity

High productivity

Limited flexibility

1970 1980 2000 20201990 2010

Pro

ductivity

Page 9: Industry 4.0: Smart robots for smart factories

Collaborative Robots

A collaborative robot works

in direct cooperation with humans

inside a defined workspace,

in both industrial

and non-industrial environments.

Page 10: Industry 4.0: Smart robots for smart factories

TS 15066

ISO

Machinery Directive 2006/42/EC

EN ISO 10218-1/2

ISO 13849

Robots Robot Systems

BG/BGIA

Machinery /

Control System

Technical

Spec.

Risk

Assessment

Page 11: Industry 4.0: Smart robots for smart factories

Transient

Contact

Quasi-static

Contact

Biomechanical

Limit Criteria

Page 12: Industry 4.0: Smart robots for smart factories

Incumbents

Vs

Newcomers

Page 13: Industry 4.0: Smart robots for smart factories

• Small scale operations

• High variability

• Frequent operator

presence or intervention

• Limited space

Examples:

• Machine tending

• Load / unload

• Small scale assembly

Applications

Page 14: Industry 4.0: Smart robots for smart factories

Ease of Use

Page 15: Industry 4.0: Smart robots for smart factories

UNIVERSAL

ROBOTS

UR3

UR5

UR10

Page 16: Industry 4.0: Smart robots for smart factories

UNIVERSAL

ROBOTS

Technical

specs

Model UR3 / UR5 / UR10

Payload 3 / 10 / 15 Kg

Weight 11 / 18,4 / 28,9 Kg

Reach 500 / 850 / 1300 mm

Repeatability 0,1 mm

Price 23.000 / 25.000 / 29.000 €

Page 17: Industry 4.0: Smart robots for smart factories

UNIVERSAL

ROBOTS

Sales

Source: Esben Østergaard. Universal Robots

Page 18: Industry 4.0: Smart robots for smart factories

KUKA

LBR iiwaLeichtbauroboter

Intelligent

industrial

work assistant

Page 19: Industry 4.0: Smart robots for smart factories

Source: wsj/PHOTO: WOLFGANG RATTAY/REUTERS

ABB

YuMiYou and me

Page 20: Industry 4.0: Smart robots for smart factories

Source: ABB

ABB

YuMiYou and me

Page 21: Industry 4.0: Smart robots for smart factories

FANUC

CR-3iA

Page 22: Industry 4.0: Smart robots for smart factories

Technology / Characteristics

Serial elastic actuators on each

axis

22,000€

Torque sensors on each axis80,000€

Motor current and position

monitoring

25,000€

Page 23: Industry 4.0: Smart robots for smart factories

Industrial Robot Collaborative Robot

Robot system costs

Robot

Equipment

CommissioningSaving

Page 24: Industry 4.0: Smart robots for smart factories

Mobile

platforms

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Bin

picking

Page 26: Industry 4.0: Smart robots for smart factories

Bladerunner2019?

Page 27: Industry 4.0: Smart robots for smart factories

Source: Boston Consulting Group

Page 28: Industry 4.0: Smart robots for smart factories

...

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€700M in funding from the European

Commission for 2014 – 2020, and triple

that amount from European industry,

SPARC is the largest civilian-funded

robotics innovation programme in the

world.

SPARC

The

partnership

for robotics in

Europe

Page 33: Industry 4.0: Smart robots for smart factories
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What is up to?

Page 35: Industry 4.0: Smart robots for smart factories
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Industrial

Automation

Collaborative

Mobile

Intelligent / Perceptive

Industry 4.0

Innovation

You

are

here

1

2

3

4

Advanced Robotics

Page 37: Industry 4.0: Smart robots for smart factories

Robotics is our business