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ME 328 HARDENABILITY LAB JOMINEY END QUENCH TEST SEYI ADENIYAN EMAIL: [email protected]

Hardenability test

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Page 1: Hardenability test

ME 328 HARDENABILITY LABJOMINEY END QUENCH TESTSEYI ADENIYANEMAIL: [email protected]

Page 2: Hardenability test

SAFETYGeneral SOP must be adhered to

All phones switched off

Good housekeeping

Emergency exit doors

All students must appear in appropriate PPE

Page 3: Hardenability test

HARDENABILITY Hardenability is the ability of an alloy to be hardened by the formation of martensite

as a result of a given heat treatment.

Hardenability test is used to determine the influence of alloy composition on the

ability of steel alloy to transform to martensite for a particular quenching treatment.

Remember: Hardenability is not Hardness!

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JOMINY END QUENCH TEST

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TEST PROCEDURE1. The specimen is austenitized at a prescribed temperature for a prescribed time.

2. The specimen is quickly removed from the furnace.

3. Then it is placed into Jominy End Quench unit.

4. The lower end is quenched by a jet of water with the specific flow at 24˚C.

5. After cooling to the room temperature, the specimen is ground along the length.

6. The Rockwell hardness measurements are made: 1/16 in intervals for the first 1/2

in and 1/8 in intervals for the remaining 1.5 in.

7. The hardenability curve is obtained when the hardness is plotted as a function of

position from the quench end.

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HARDENABILITY CURVECooling rate decreases,

hardness decreases

(100% Martensite)Quench end is cooled most rapidly, maximum hardness

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EFFECT OF ALLOY COMPOSITION ON STEEL

Plain Steel (0.4% wt Carbon)

Alloy steels (0.4% wt Carbon),

different alloying element

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Identical hardness at quenched end

Hardness is function of carbon content

Low hardenabilityHardness drops sharply after

a short Jominy distance

Gradual decreases in hardness

More hardenability

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Quenched end(Cooling rate 600˚C) 100% Martensite

Pearlite with proeutectoid Ferrite

Mixture of Martensite and Bainite

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Effect of Carbon Content

The hardness at any Jominy position increases with the concentration of

Carbon

The hardenability curves depend on :carbon content

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Microstructure and Indentation point on the Sample Specimen

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1045 Steel (300 gf)Reading Distance

from end (mm)

D1 D2 D ave. VHN Approx. HRC

1 1.6 29.34 28.63

2 3.2 30.75 30.68

3 4.8 32.27 31.66

4 6.4 40.67 38.68

5 8 43.14 42.81

6 9.6 44.22 44.36

7 11.2 44.38 44.9

8 12.8 45.83 45.49

9 16 45.82 45.71

10 19.2 46.3 46.71

11 22.4 46.49 46.44

12 25.6 46.69 46.42

13 28.8 47.68 45.79

14 32 47.24 47.38

15 35.2 47.71 46.69

16 38.4 47.38 48.12

17 41.6

18 44.8

19 48

TABLE OF VALUES