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Problem statement:- Why there is difference between Vibrating Wire Strain Gage and Load Cell readings during pre-loading

Difference in Load readings between Strain Gage and Load Cell

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Page 1: Difference in Load readings between Strain Gage and Load Cell

Problem statement:-

Why there is difference

between Vibrating Wire

Strain Gage and Load

Cell readings during

pre-loading

Page 2: Difference in Load readings between Strain Gage and Load Cell

How does Vibrating

Wire Strain Gage

Work ?

Page 3: Difference in Load readings between Strain Gage and Load Cell

VW gage

Pluck Coil

Vibrating Wire Strain Gage (VWSG)

Functionality

Page 4: Difference in Load readings between Strain Gage and Load Cell

Strain is proportional to Frequency

x Frequency.

A 5% error in Frequency Reading

is a 25 % Strain calculation

Page 5: Difference in Load readings between Strain Gage and Load Cell

= (0.03% of FSD)

In VWSG, we are monitoring the change in load over

time. Sensitivity or Resolution is more critical than

absolute level as we zero it

Page 6: Difference in Load readings between Strain Gage and Load Cell

y = 1.0921x + 11.065

-2000.00

-1500.00

-1000.00

-500.00

0.00

500.00

-1800 -1600 -1400 -1200 -1000 -800 -600 -400 -200 0

Computed Strain (uE)

Esti

mat

ed

Str

ain

(u

E)

Series1

Linear (Series1)

Tritech

Instrument

Laboratory

Test Results

Linear

Regression of

Measured vs

Calculated Strain

m = 1.092

C = 11.065

Page 7: Difference in Load readings between Strain Gage and Load Cell

Welding can cause

Vibrating Wire Strain

Gage Errors

Page 8: Difference in Load readings between Strain Gage and Load Cell

0

500

1000

1500

2000

2500

00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00

Time

Load

(kN

)

SG Welding side

SG Non Welding side

Construction Impact - Welding

Load increase (600kN)

due to welding

Welding

Sudden decrease in load (400kN)

due to EMI effect of welding

SG on the side of

welding of strut

SG on the non welding

side of strut

Welding side

Page 9: Difference in Load readings between Strain Gage and Load Cell

How does Vibrating

Wire Strain Load Cell

Work ?

Page 10: Difference in Load readings between Strain Gage and Load Cell

+/- 20% is actually 40% possible difference

Page 11: Difference in Load readings between Strain Gage and Load Cell
Page 12: Difference in Load readings between Strain Gage and Load Cell

Why use Vibrating

Wire Strain Gage?

Page 13: Difference in Load readings between Strain Gage and Load Cell

A comparison

• US $200 each

• Measures less than 1% of strut cross sectional area

• US $4000 eachmeasures the full load

Strain Gauges Load Cells

LTA : 25% of all struts for deep excavations shall

be monitored for load by strain gauge and/or load

cell, and of those monitored by strain gauge 15%

shall also be monitored by load cell.

Page 14: Difference in Load readings between Strain Gage and Load Cell

Known Documented

reading differences

between VWSG and

Load Cell readings

Page 15: Difference in Load readings between Strain Gage and Load Cell

Comparison of Results between

Load Cells and Strain Gauges

Average 30%

difference @ low

load levels

Page 16: Difference in Load readings between Strain Gage and Load Cell

Actual VWSG and Load Cell

installations.

Only under ideal single strut

loading (without bracing) can

the readings be correlate

better

VWSG gives localize strain

while Load Cell gives global

strain

Page 17: Difference in Load readings between Strain Gage and Load Cell
Page 18: Difference in Load readings between Strain Gage and Load Cell

Strain Gage installation

Load Cell installation