Case study container roll out warehousing system (crows)

Sea Box International“improving the project supply chain.”

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Click to view CROWS Introduction Video

https://youtu.be/GZ7ESvar3Uw

Purpose

The purpose of this presentation is to:• Introduce the Container Roll Out Warehousing

System (CROWS)•Explain the supply chain benefits of using CROWS•Examine the utilisation of the CROWS on a

project



About us

Sea Box International (SBI) is an Australian Systems Engineering company that designs and fabricates purpose-built deployable capabilities using shipping containers and derivatives.

SBI are specialists in:

• Purpose-built logistics platforms; and

• Container-based modular systems for the Military and Resource sectors



www.seaboxintl.com.au

http://www.seaboxintl.com.au/

Safety share

One of our goals is to ensure that there is no reason for a person to enter or manually handle products in a container.

Musculoskeletal disorders (MSD) accounted for about 33 per cent of all injury and illness cases reported by workers in 2013.



CROWS converted this…..



…….To this



The CROWS advantage

Each CROWS has a surface area of 20 square meters.

1000 x CROWS can be stored in 1 hectare, providing 20,000 square meters of storage space.

Historical storage space yield per hectare on an Major Capital Project is 60% or 6000 square meters as a result drive lanes required for cranes and trucks.

Using the CROWS, our storage space yield per hectare is 233% greater when compared to the historical yield.

Our 4000 x CROWS stored on 4 hectares of land created the same storage space as 13.33 hectares.

Conversely, use of CROWS facilitate a 70% reduction in land required for materials laydown when compared to historical Major Capital Project data.



Motivation: The Project Data– cost benefits

When CROWS was used on a recent Australian resource project it achieved:

• ROI returned in 12 months (~$40M) and compounding

• Cost per tonne reduced by 75%

• Crane plant hire reduced by 91% (22 down to 2)

• Specialist lift operator (crane and rigger staff) savings

• 60% reduction in laydown and warehousing space

• Wrapping and Quarantine Inspection costs reduced by 90%

• Reduced trucks on the road



Motivation: The Project Data – time benefits

In addition to the financial benefits of using CROWS there were significant time benefits including:

• Loading/unloading time reduced to ~ 3 minutes

• 30% increase in TEU payload reduced number of loads

• Less time conducting crane lifts – forklift & reach stacker lifts expedite loading

• Quarantine Inspections reduced by 75%

• Unmeasured time saved locating stores



Case study

• Container capacity utilisation is one area often identified by operations or logistics managers as a potential source of savings.

• The Container Roll Out Warehousing System (CROWS) has been designed to increase the capacity utilisation by allowing operators to:• Build dense packs outside of the confines of a container and load / unload in

a single shot using conventional Mechanical Handling Equipment, front end loaders and forklifts.

• The CROWS maximises the space used in the container allowing you to pack as close to the walls as possible.

• The CROWS allows the products to be tied down within the container on the CROWS reducing damage and improving quality.

• Makes quarantine and customs inspection simple and fast.

• The following slides show typically current container usage examples and Sea Box CROWS solution.



Case Study

Current container usage

SBI CROWS solution



Case Study


SBI CROWS solution



Case Study


SBI CROWS solution



Case Study

Current containerisation / palletisation.

Not engineered.

SBI CROWS solution to allow safe forklift handling



Case StudyCurrent packaging.

Not engineered or rated.

No certification.

The packaging is not made for forklift or crane handling.

SBI CROWS solution



By matching each work package to the most appropriate logistics platform we are able to minimise the rehandling, maintain equipment accountability and minimise waste. As components come together they are matched into work packages.

Case Study





Case Study

Packaged into work packages at the OEM level ensures that when the equipment arrives on site it is complete, undamaged and ready to install.

Case Study

The modular nature of the SBI designs make back loading simple and cost effective.



Conclusion

• SBI can assist you to make your project freight and logistics simpler and more efficient.

• The earlier we are involved the greater the savings a client and project team can generate.

• Cost cutting can only go so far – enduring cost savings have to come through new and innovative ways of doing business.

• Freight forwarding and freight companies are not motivated to increase the density of the containers they are moving as part of a project.

• Specification of CROWS early allows engineering to optimise loads to ISO containerisation movement through the supply chain ensuring less waste and rehandling.

• Standardisation and container utilisation is the innovation that can unlock hidden value in projects.

• CROWS will lower the costs of your logistics, increase safety and reduce the number of trucks on the road.

