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Page 1: Bba cert illmod 600 2003 flame density

Readers are advised to check the validity of this Certificate by either referring to the BBA’s website (www.bbacerts.co.uk) or contactingthe BBA direct (Telephone Hotline 01923 665400).

Compriband LtdBentall Business ParkGlover, District 11WashingtonTyne and Wear NE37 3JDTel: 0191-419 6860 Fax: 0191-419 6861e-mail: [email protected]: www.compriband.co.uk

AgrémentCertificate

No 96/3309Third issue*

Designated by Governmentto issue

European TechnicalApprovals

ILLMOD 600 SEALING TAPESBande d’étanchéitéDichtungsstreifen

Product

Building Regulations• THIS CERTIFICATE REPLACESCERTIFICATE No 94/3033AND RELATES TO ILLMOD 600SEALING TAPES.• The product is used toprovide a weathertight seal tostructural and expansion joints.• The product may be used toseal new or existing joints instructural units of timber,plastics, masonry, metal orconcrete.• The product is manufacturedin Germany by Illbruck Bau-Produkte GmbH & Co KG.

1 The Building Regulations 2000 (as amended) (England and Wales)The Secretary of State has agreed with the British Board of Agrément theaspects of performance to be used by the BBA in assessing the complianceof building sealants with the Building Regulations. In the opinion of the

BBA, Illmod 600 Sealing Tapes, if used in accordance with the provisions ofthis Certificate, will meet or contribute to meeting the relevant requirements.Requirement: C4 Resistance to weather and ground moisture

Comment: The product can be used to contribute to a wall meeting thisRequirement. See section 8.1 of this Certificate.

Requirement: Regulation 7 Materials and workmanship

Comment: The product is an acceptable material. See section 9.3 ofthis Certificate.

2 The Building Standards (Scotland) Regulations 1990 (as amended)In the opinion of the BBA, Illmod 600 Sealing Tapes, if used in accordancewith the provisions of this Certificate, will satisfy or contribute to satisfyingthe various Regulations and related Technical Standards as listed below.

Regulation: 10 Fitness of materials and workmanshipStandards: B2.1 and B2.2 Selection and use of materials, fittings, and components, and workmanship

Comment: The product complies with these Standards. See section 9.3of this Certificate.

Regulation: 17 Resistance to moistureStandard: G3.1 Resistance to precipitation — Resistance to precipitation

Comment: The product can contribute to enabling a structure to satisfy therequirements of this Standard. See section 8.1 of this Certificate.

CI/SfB

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3 The Building Regulations (Northern Ireland) 2000In the opinion of the BBA, Illmod 600 Sealing Tapes, if used inaccordance with the provisions of this Certificate, will satisfy orcontribute to satisfying the various Building Regulations as listed below.

Regulation: B2 Fitness of materials and workmanship

Comment: The product is an acceptable material. See section 9.3 of thisCertificate.

Regulation: C4 Resistance to ground moisture and weather

Comment: The product can contribute to enabling a structure to satisfy therequirements of this Regulation. See section 8.1 of thisCertificate.

Technical Specification

5 Description5.1 Illmod 600 Sealing Tapes are manufacturedfrom rolls or blocks of soft polyurethane foam, cutinto sheets to the required dimensions. These areevenly impregnated with a flame-retardant syntheticresin. The adhesive layer and release paper areapplied prior to compression of the foam tobetween 15% and 18% of its fully expandedthickness. The sheets are formed into rolls and cutto the required size.

5.2 The tapes have nominal characteristics of:

colour black/anthracite

density (kgm–3)sizes to 7–12 90–110sizes from 8–15 108–132

cross-section various (see Table 1)

5.3 When fitted in a joint the tapes re-expand tofill and seal the joint. To provide a weathertightseal the optimum final compression is 20% of thefully expanded thickness.

5.4 When on the roll the adhesive layer isprotected by a silicone release paper.

5.5 Quality control checks are carried out on thefoam, impregnating mixture and on the finishedproduct.

5.6 Dimensions of the tapes are given in Table 1.

6 Delivery and site handling6.1 Tapes are supplied pre-compressed, woundinto rolls and secured by a leader tape.

6.2 Tapes are delivered in cartons (the contentsvary according to size of tapes) bearing themanufacturer’s name and size of tapes.

Design Data

7 General7.1 Illmod 600 Sealing Tapes are satisfactory foruse to provide a weathertight seal to structural andexpansion joints, and in new or existing joints instructural units of timber, plastics, masonry, metal orconcrete.

7.2 Where particularly wide joints are to be sealed,two or more tapes may be superimposed to achievethe final overall compression of between 20% and33% of the fully expanded dimension (typical tapesizes for various joint widths are given in Table 1).

7.3 Examples of indicative joint designs areshown in Figures 1 to 6.

Table 1 Tape dimensions

Tape size code no Suitable joint depth(1) Suitable joint width(2)

(mm) (mm)

8/2 8 210/2 1015/2 1520/2 208/3 8 310/3 1015/3 1520/3 2012/3–7 12 3–715/3–7 1520/3–7 2015/5–10 15 5–1020/5–10 2015/7–12 15 7–1220/7–12 2020/8–15 20 8–1530/8–15 3020/10–18 20 10–1830/10–18 3030/13–24 30 13–2440/13–24 4035/17–32 35 17–3240/17–32 4040/24–40 40 24–4050/24–40 50(1) Joint depth defines tape width.(2) Joint width defines tape height.

4 Construction (Design and Management) Regulations 1994 (as amended)Construction (Design and Management) Regulations (Northern Ireland)1995 (as amended)

In the opinion of the BBA there is no information in this Certificate which relatesto the obligations of the client, planning supervisor, designer and contractorsunder these regulations.

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Figure 1 Walls

Figure 2 Walls — precast concrete panels

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Figure 3 Door and window head and sills — timber

Figure 4 Door and window jambs — timber

Figure 5 Timber frame walls

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8 Weathertightness8.1 To achieve optimum resistance to waterpenetration, the tape should be at 20% of itsfully expanded thickness. However, the tape

has a satisfactory weathertightness up to 33% of itsfully expanded thickness.

8.2 Where tapes are required to withstand ahead of water, the advice of the manufacturershould be sought.

9 Durability9.1 Samples removed from existing joints after10 years were found to have propertiescomparable with recently manufactured samples.

9.2 The first 4 mm to 5 mm of the depth of samplesshowed signs of deterioration however, this hadcaused a skin to form, helping to protect theremaining material from further degradation.

9.3 On the basis of experience gained inGermany, and data from acceleratedlaboratory tests, a useful life of at least

20 years is anticipated.

Installation

10 General10.1 Installation must be carried out inaccordance with the manufacturer’s instructions.Illmod 600 Sealing Tapes may be installed in allconditions likely to occur in practice; however,care should be taken when used at lower ambienttemperatures (see section 10.3).

10.2 Joints must be clean and free from debris, egdirt, mortar residue, likely to obstruct adhesion. Theinner surfaces of the joints to be filled should be assmooth as possible. To achieve a perfect seal inmasonry the changes in level at mortar joints mustbe as small as possible.

10.3 The tape will start to re-expand as soon as itis unwound from the roll. The rate of re-expansion istemperature dependent, and at low ambienttemperatures the rate can be increased by thegentle application of heat. At high temperatures thetapes should be stored in a cool environment priorto use (see Table 2).

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Figure 6 External sheet cladding

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Table 2 Approximate times to full re-expansion of a20/3–7 tape

Temperature Re-expansion times(1)

(°C)

3 5 hours

10 1 hour

20 8 minutes

30 3 minutes

(1) At temperatures below 0°C re-expansion will be slow.

11 Practices11.1 The dimensions of the joint to be filledgovern the size of tape used, but the depth of thejoint must not be less than the width of the tape.For particularly wide joints two or more tapesmay be superimposed.

11.2 When using the tapes to seal betweenprefabricated units during construction, the sealmust be bonded to the unit already in position.The adjoining unit can then be fitted.

11.3 Joints should be designed and the tapespositioned so that differential movement betweenpanels does not tend to force the product out ofthe joint.

11.4 The length of the joint to be sealed must bemeasured and an overlap of 10 mm per metrerun allowed when the tape is cut to the requiredlength. The silicone release paper must beremoved and the tape positioned in the joint,starting at the end and aligned with a shortstraight edge set back from the front face of thejoint (see Figure 7).

Technical Investigations

The following is a summary of the technicalinvestigations carried out on Illmod 600 SealingTapes.

12 Tests12.1 Tests were carried out in Germany by theHessian Agricultural Experimental Establishment inDarmstadt, MPA Nordrhein Westfalen, and theInstitute of Building Materials Science andMaterials Testing at Hanover University. The resultsof the tests, which are typical values for thematerial, are summarised in Tables 3 and 4.

12.2 Samples taken from existing sites 10 yearsafter installation were examined and subjected tomany of the tests listed in Tables 3 to 5. Thesamples were found to have properties comparablewith new material.

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Figure 7 Installation practices

Clean out joint. Tear off white adhesive strip.Unwind Illmod at same time removing releasepaper.

Where necessary, or in wide joint gaps, toobtain the correct compressed size in any joint,two Illmod tapes may be used.

pre-compressed size

uncompressed size

tape width

adhesive tagmarker tag

When installing Illmod in an existing joint, usea wedge to temporarily secure one end and ifnecessary, wet the adhesive face to facilitateinsertion of the tape.

At joint intersection run Illmod fully in onedirection and butt with a small excess on bothsides.

When sealing long joints allow a small excesslength of Illmod at each cut.

When installing windows allow excess by forminga wave on each of the four butt jointed strips, andpress down to ensure good sealing on all corners.

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Table 3 Physical properties

Test (units) Method(1) Mean result

Density (kgm–3) 112

Density of foam (kgm–3) 38.5

Percentage impregnatedmaterial (%) DIN 52123 79.2

Tensile strength (Nmm–2) DIN 53571 0.16

Elongation at break (%) DIN 53571 188

(1) The test documents are detailed in the Bibliography.

Table 4 Service performance

Test (units) Method(1) Result

Compatibility with DIN 52453-2 compatible with concrete,building materials wood, aluminium and

structural steel

Resistance to driving rain DIN EN 86(2) no penetration

Cold bend 50 mm mandrel no cracksat 0°C

Resistance to root DIN 4062 no penetrationpenetration

Resistance to oil and water DIN 52168-2 no harmful effectsbase wood preservatives

Resistance to fungal attack ISO 846 satisfactory

Resistance to alkali satisfactory

Resistance to heat ageing satisfactory

Resistance to artificial satisfactoryweathering

Resistance to freeze/ satisfactorythaw cycling

Resistance to fatigue cycling satisfactory

(1) The test documents are detailed in the Bibliography. Numbers in thetable refer to the sections/parts of the various documents.

(2) Test carried out with spray rate of 2 lmin–1m–2 up to a pressure of600 Pa.

12.3 The BBA carried out a series of tests onIllmod 600 Sealing Tapes, water leakage on thetape, and compression deflection of the foam.Results of the compression deflection aresummarised in Table 5.

Table 5 Compression deflection

Percentage compression Method(1) Mean result(kPa)

20 BS 4443-1 : Method 5A 6.230 6.440 6.850 7.260 10.865 14.6

(1) The test document is detailed in the Bibliography. Number/letter in thetable refer to the section/part of the document.

13 Investigations13.1 BAM in Germany originally carried out aninvestigation of the product’s performance, whichwas found to be satisfactory.

13.2 A factory visit was carried out to assess themanufacturing process and the methods used forquality control.

13.3 The German Institute for WindowsTechnology (Institut für Fenstertecknik) examined anumber of installations where Illmod 600 had beenused and found that it had performed satisfactorily.

13.4 A user survey was performed, using dataprovided, to examine the product’s performance inthe UK during the lifetime of the previousCertificate.

13.5 A review of the data was undertaken onwhich previous Certificates were based.

Bibliography

BS 4443-1 : 1988 Methods of test for flexiblecellular materials — Methods 1 to 6

ISO 846 : 1978 Plastics: Determination ofbehaviour under the action of fungi andbacteria — Evaluation by visual examination ormeasurement of change in mass or physicalproperties

DIN EN 86 Test procedure for windows. Test forimpermeability to driving rain under static pressure

DIN 4062 : 1978 Cold processable plasticjointing materials for sewer drains; jointingmaterials for prefabricated parts of concrete,requirements, testing and processing

DIN 52123 : 1985 Testing of bitumen andpolymer bitumen sheeting and felt

DIN 52168-2 Testing wood preservatives

DIN 52453-2 : 1977 Testing sealing compoundsfor sealing and glazing in building constructions;migration of binder, paper filter method

DIN 53571 : 1978 Testing of flexible cellularmaterials; Tensile strength testing, determination oftensile strength and elongation at break

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Conditions of Certification

14 Conditions14.1 This Certificate:(a) relates only to the product that is described,installed, used and maintained as set out in thisCertificate;(b) is granted only to the company, firm or personidentified on the front cover — no other company,firm or person may hold or claim any entitlement tothis Certificate;(c) has to be read, considered and used as awhole document — it may be misleading and willbe incomplete to be selective;(d) is copyright of the BBA.

14.2 References in this Certificate to any Act ofParliament, Regulation made thereunder, Directiveor Regulation of the European Union, StatutoryInstrument, Code of Practice, British Standard,manufacturers’ instructions or similar publication,shall be construed as references to such publicationin the form in which it was current at the date ofthis Certificate.

14.3 This Certificate will remain valid for anunlimited period provided that the product and themanufacture and/or fabricating process(es) thereof:(a) are maintained at or above the levels whichhave been assessed and found to be satisfactoryby the BBA;

(b) continue to be checked by the BBA or itsagents; and(c) are reviewed by the BBA as and when itconsiders appropriate.

14.4 In granting this Certificate, the BBA makesno representation as to:(a) the presence or absence of any patent orsimilar rights subsisting in the product or any otherproduct;(b) the right of the Certificate holder to market,supply, install or maintain the product; and(c) the nature of individual installations of theproduct, including methods and workmanship.

14.5 Any recommendations relating to the use orinstallation of this product which are contained orreferred to in this Certificate are the minimumstandards required to be met when the product isused. They do not purport in any way to restate therequirements of the Health & Safety at Work etcAct 1974, or of any other statutory, common lawor other duty which may exist at the date of thisCertificate or in the future; nor is conformity withsuch recommendations to be taken as satisfying therequirements of the 1974 Act or of any present orfuture statutory, common law or other duty of care.In granting this Certificate, the BBA does notaccept responsibility to any person or body for anyloss or damage, including personal injury, arisingas a direct or indirect result of the installation anduse of this product.

In the opinion of the British Board of Agrément, Illmod 600 Sealing Tapes are fit for theirintended use provided they are installed, used and maintained as set out in this Certificate.Certificate No 96/3309 is accordingly awarded to Compriband Ltd.

On behalf of the British Board of Agrément

Date of Third issue: 26th March 2003 Chief Executive

*Original Certificate issued on 23rd December 1996. This amended version includes change of Certificate holder,reference to revised Building Regulations, and revised tape dimensions, and associated suitable joint width dimensions.

British Board of AgrémentP O Box No 195, Bucknalls LaneGarston, Watford, Herts WD25 9BAFax: 01923 665301

©2003For technical or additional information,contact the Certificate holder (seefront page).For information about the AgrémentCertificate, including validity andscope, tel: Hotline 01923 665400,or check the BBA website.

e-mail: [email protected]: www.bbacerts.co.uk

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