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Asme section ix new6,396views

Jithu John (13 SlideShares) , STATIONARY INSPECTOR at SAHARY GLOBAL STEELS

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Published on 26 de julho de 2014

Asme section ix new

Asme section ix new

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1. SECTIONS I Rules for Construction of Power Boilers II Materials Part A Ferrous Material Specification Part B Non-Ferrous Material SpecificationPart C Specifications for Welding rods, electrodes and Fille Metals Part D Properties (US Customary) Part D Properties (Metrics) III Subsection NCA ---General Requirements for Division 1 & Division 2 III Division 1 Sub Section NB --- Class 1 Components Sub Section NC --- Class 2 Components SubSection ND --- Class 3 Components Sub Section NE --- Class MC Components Sub Section NF --- Supports Sub Section NG --- Core Support StructuresSub Section NH --- Class 1 Components in Elevated ASME BOILER AND PRESSURE VESSEL CODES2. SECTIONS III Division 2 …Code for Concrete Reactor Vessels and Containments Sub Section CC --- Concrete Containments Appendices III Division3 … Containment Systems for Storage and Transport Packaging of spent Nuclear Fuel and High level Radioactive Material and waste Sub Section WA---General Requirements for Division 3 Sub Section WB--- Class TC Transportation requirements Sub Section WC--- Class SC Storage Containments IVRules for Construction of Heating Boilers V Nondestructive Examination VI Recommended Rules for Care and operation of heating ASME BOILERAND PRESSURE VESSEL CODES3. SECTIONS VIII Rules for Construction of Pressure Vessels Division 1 … Division 2 … Alternative Rules Division 3 … Alternative Rules forConstruction of High Pressure Vessels IX Welding and Brazing Qualifications X Fiber-Reinforced Plastic Pressure Vessels XI Rules for In-serviceInspection of Nuclear Power Plant Components XII Rules for Construction and Continued Service of Transport Tanks ASME BOILER AND PRESSUREVESSEL CODES4. A Presentation on ASME SECION IX5. Welding Qualifications • A Mandatory Requirement from Codes /Stds / Regulations • Qualification Tests in accordance with the Applicable Code / Stds/ Regulation. • Acceptance Criteria of Test Results as per the Code of Construction • Qualification Records and Test Results to be Documented6. Welding Qualifications Qualification Requirements For Equipments to be Made as per ASME Boiler & Pressure Vessel Code • ASME Sec IX +Applicable Design Code (Sec.VIII Div I or II, Sec. I, Sec. III)7. ASME Sec.IX Divides into Two Parts : -Part QW- Welding -Part QB- Brazing Part QW - Welding Article I – Welding General Requirements Article II– Welding Procedure Qualification Article III – Welding Performance Qualification Article IV – Welding Data8. Welding Qualifications • Welding Procedure Qualification • Welders’ or Welding Operators’ Performance Qualification9. Welding Procedure Qualification • Proves the Quality / Properties of Weld Joint Prepared by a set of welding variables - Welding Process - BaseMaterial - Welding consumable - Welding Parameters & Techniques ( Position, Polarity, Preheat, Inter Pass Temp. Back Gouging--) - PWHT •Qualification limited to the essential variables of the Specific Process10. Welding Procedure Qualification • WELDING DATA A set of Welding Variables involved in Preparing a Weld Joint. • ESSENTIAL VARIABLE - Achange in welding condition which will affect the mechanical properties (Other than notch toughness) of weld joint . • SUPPLEMENTARY ESSENTIALVARIABLE - A change in welding condition which will affect the notch toughness properties of weld joint • NONESSENTIAL VARIABLE - A Changein welding condition which will not affect the mechanical properties of the weld joint11. Welding Performance Qualification • Ascertain the skill of a welder or a welding operator to Produce defect free/Sound weld - Makes A WeldCoupon Using an Approved WPS of a Qualified Procedure. - Weld Coupon Undergoes Soundness Test - Each Qualified Welder Shall be Assigned by AUnique Welder Number - Welders’ Qualifications Records Are Documented • Performance Qualification limited to the essential variables of the SpecificProcess12. Welding Performance Qualification • WELDING DATA - A set of Welding Variables involved in Performing a Weld Joint. • ESSENTIAL VARIABLE- A change in welding condition which will affect the ability of welder to deposit sound weld metal. • NONESSENTIAL VARIABLE - A Change inwelding condition which will not affect the ability of welder to deposit sound weld metal13. How To Qualify Groove Butt Weld Procedure? 1) Understand ASME Sec. IX Classifications & Requirements • Welding Data - Essential, NonEssential & Supplementary Essential Variables. – QW-251, 400 • Parent Metal Grouping - “P” No / S No; Group No – QW-420 & 422 • Filler MetalGrouping – “ F” No – QW-431,432, 433 • Weld Metal Composition Grouping – “A” No – QW- 440, 441, 442 • Welding Positions, Groove & Fillet –QW-461 • Types of Tests & Acceptance Limits – Tension, Guided Bend, Notch Toughness – QW-141, 451, 153, 163, 171, 172, 462, 463 • TestRequirements – QW-451, • Test Specimen – Location, Dimension & Testing Procedure – QW-462,463,464,466 • Qualifications – Range in Thickness -QW-451, • Record & Documentation of WPS , PQR & WP14. How To Qualify Groove Butt Weld Procedure? 2) Understand ASME Sec.II Part C. - Specification for Filler Analysis – SFA No - AWS Classificationof Welding Consumable - Limits for Chemical Composition & Mechanical Properties of Consumables15. How To Qualify Groove Butt Weld Procedure? 3) Write A Welding Procedure Specification –WPS • WPS Provides Direction for A Specific Welding• WPS Shall Include All Essential, Supplementary Essential & Non Essential Variables • WPS Format Available in ASME Sec. IX. • Each WPS Shall beAssigned with A Unique Number.16. How To Qualify Groove Butt Weld Procedure? 4) Prepare A Test Coupon As Per WPS - Coupon Size: Pair of 300 mm X 150 mm Plates Or Pipes 150mm long as Specified in WPS - All Other Details as per Written WPS - Complete the Welding by Reasonably Skilled Welder - All Welding Variables Shallbe Used Within the Limit Specified in WPS. - All Variables Actually Used Shall be Documented as Annexure to PQR ( Procedure Qualification Record)17. How To Qualify Groove Butt Weld Procedure? 5) NDT Of Weld Coupon – Optional - X-Ray / Radiograph the Weld Joint ( Not a Code Requirement)- Mark Transverse Tensile & Guided Bends As Per QW463 - Eliminate Defective Weld Portion If Any, While Marking the Test Specimens - Preserve RTReport & X-Ray Film as Annexure to PQR18. How To Qualify Groove Butt Weld Procedure? 6) Mechanical Tests – QW 451, Groove Weld. • Up to 19 mm Thickness - Transverse Tensile :– 2No -Root Bend :- 2No - Face Bend :- 2No • Over 19 mm Thickness - Transverse Tensile :- 2No - Side Bend :- 4No19. How To Qualify Groove Butt Weld Procedure? Location of Test Specimens From Test coupon – QW 463.1 Plates Less Than 19 mm Root Bend 2NoFace Bend 2No Reduced Section Tensile 2No * * * * * * <19 mm Balance PlateDiscard Discard20. How To Qualify Groove Butt Weld Procedure? Location of Test Specimens From Test coupon – QW 463.1Plates More Than 19 mm Side Bend 4NoReduced Section Tensile 2No ** * * >19 mm Balance PlateDiscard Discard **21. How To Qualify Groove Butt Weld Procedure? Location of Test Specimens From Test coupon QW 463.1 Pipe When Pipe Thickness is 19 mm ormore, In place of Root & Face, 4 Side Bends shall be Taken Horizontal Plane Pipe is welded in Horizontal fixed position @ = Reduced section Tensile2No £ £ £ £ @ @ £ = Bends - Root & Face or Side Root Bend Face Bend Root BendFace Bend 45˚- 60˚ 45˚ - 60˚22. How To Qualify Groove Butt Weld Procedure? Typical “Reduced Section” Tensile Specimen From Plates QW 462.1 19 mm 25 mm R 6 mm WeldWidth M/c ed from all 4 sides M/c ed minimum Original Thickness23. How To Qualify Groove Butt Weld Procedure? Typical “Reduced Section” Tensile Specimen From Pipe QW 462.1 19 mm 25 mm R 6 mm WeldWidth M/c ed from all 4 sides M/c ed minimum Original Thickness24. How To Qualify Groove Butt Weld Procedure? 7)Acceptance Criteria for Test Results. • Tensile Strength (QW -422) - Minimum Tensile Strength ofMaterial Used • Bend Test (QW 163) - Opening Not More Than 3 mm in Any Direction on Convex Surface Within the Weld & HAZ25. How To Qualify Groove Butt Weld Procedure? 8) PQR – Procedure Qualification Record - PQR Format Available in Sec. IX - Record All RelevantData in the Format. - Record All Mechanical Test Results - Attach All Test Reports & Welding Parameters Used as Annexure to PQR - Assign UniqueNumber to Each PQR - WPS No Shall be Referred in PQR26. Qualified WPS • A WPS Remains Qualified When - A Procedure Qualification Coupon is Welded As Per WPS - All Mechanical Tests of The CouponAre Completed - All Test Results Are Within The Acceptable Limit - The Supporting PQR No Is Referred In The WPS27. Thickness Limit For Groove Butt Weld Procedure.QW451 Thickness “T” Of Test Coupon Welded in mm Range Of Thickness “T” of BM Qualifiedin mm Thickness “t”of Deposited Weld metal Qualified in mm Min. Max Max Less Than 1.6 (1/16”) T 2T 2t 1.6 to 10 (1/16” to” ⅜”) 1.5 (1/16”) 2T 2t10 to 19 ( ⅜” to ¾ ”) 5 (3/16”) 2T 2t 19 to 38 ( ¾ ” to 1 ½”) 5 (3/16”) 2T 2t When t < 19 19 to 38 ( ¾ ” to 1 ½”) 5 (3/16”) 2T 2T When t ≥19 38 (1 ½”)


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and over 5 (3/16”) 200 ( 8” ) 2t When t < 19 38 (1 ½”) and over 5 (3/16”) 200 ( 8” ) 200 When t ≥19 Over 200 (8”) – QW 403.7 5 (3/16”) 1.33 T 1.33 t28. Procedure Qualification P- No.- Assign to Base Metal dependent on Composition , Weldability , Mechanical Property F-No. – Filler Metal No. A-No. – Weld Analysis No.29. P – Number Grouping (Base Metal For Qualification) • QW-422 P- No Group No Met. Spec. Grade Met. Quality & Form P1 1 2 SA 515 / SA 516 SA515 / SA 516 60 70 CS – Plate CS – Plate P1 1 2 SA 106 SA 106 A / B C CS – Pipe CS - Pipe P1 1 3 SA333 SA 333 6 10 CS – Pipe CS - Pipe P1 1 2 SA234 SA 234 WPB WPC CS Pipe Fitting CS Pipe Fitting P1 1 SA 285 C / B CS Plate P1 1 SA 179 --- CS Tube P1 1 2 SA 105 SA 181 --- Cl 70 CS ForgingCS Forging30. P – Number Grouping (Base Metal For Qualification) • QW-422 P- No Group No Met. Spec. Grade Met. Quality & Form P3 2 3 SA 302 SA 302 AB,C,D Mn – 0.5 Mo – Plate Mn – 0.5 Mo – Plate P3 1 SA 335 P1 / P2 C – 0.5 Mo – Pipe P3 3 SA 533 TP- B, Cl- 1 or 2 C – 0.5 Mo – Plate P3 1 SA 209T1, T1a, T1b C – 0.5 Mo – Tube P3 2 SA 282 F1 C – 0.5 Mo – Forging31. P – Number Grouping (Base Metal For Qualification) • QW-422 P- No Group No Met. Spec. Grade Met. Quality & Form P4 1 3 SA 387 SA 387 12,Cl –1 / 2 11, Cl –1 / 2 1Cr. 0.5 Mo – Plate 1.25 Cr. 0.5 Mo – Plate P4 1 SA 335 P12 / P11 1Cr (1.25 Cr) – 0.5 Mo – Pipe P4 2 SA 423 TP - 1 / 2 1.25 Cr.0.5 Mo – Tube P4 1 SA 282 SA 336 F12, Cl- 1 / 2 F11, Cl –1 / 2 / 3 1. Cr – 0.5 Mo – Forging 1.25 Cr – 0.5 Mo – Forging32. P – Number Grouping (Base Metal For Qualification) • QW-422 P- No Group No Met. Spec. Grade Met. Quality & Form P5A P5B 1 1 SA 387 SA387 22, Cl –1 / 2 5, Cl - 2 2. 25 Cr. 1 Mo – Plate 5 Cr. 0.5 Mo - Plates P5A 1 SA 335 P22 2. 25 Cr. 1 Mo – Pipe P5A 1 SA 213 TP - 22 2. .25 Cr. 1 Mo –Tube P5B P5C P5A 1 1 1 SA 182 SA 182 SA 336 F5 F22V F22, Cl –1 / 3 5 Cr – 0.5 Mo – Forging 2. 25 Cr – 1 Mo,V – Forging 2. 25 Cr – 1 Mo –Forging33. P – Number Grouping (Base Metal For Qualification) • QW-422 P- No Group No Met. Spec. Grade Met. Quality & Form P6 2 SA 240 TP 429 15Cr.– Plate P6 4 SA 731 S41500 13Cr., 4.5 Ni, Mo - Pipe P6 1 SA 268 TP410 13Cr. – Tube P6 3 SA 336 F6 13Gr.– Forging P7 2 SA182 F430 17Cr. - ForgingP7 2 SA 240 TP 430 17Cr. - Plate P7 2 SA 268 TP430 17Cr. Tube P7 2 SA 731 TP439 18Cr., Ti – Pipe34. P – Number Grouping (Base Metal For Qualification) • QW-422 P- No Group No Met. Spec. Grade Met. Quality & Form P8 1 1 SA 312 SA 312TP321 TP347 18Cr., 10Ni, Ti - Pipe 18Cr., 10Ni, Cb - Pipe P8 1 1 SA336 SA 336 TP316 TP310 18Cr., 8 Ni, 2Mo -Forging 25Cr., 20 Ni, Forging P8 1 2SA 240 SA 204 TP304 TP309S 18Cr, 8Ni - Plates 23Cr. 12Cr. - Plates P8 1 1 SA 249 SA 249 TP317 TP316L 18Cr, 13Ni, 3Mo –Tube 16Cr, 12Ni, 2Mo -Tube35. P – Number Grouping (Base Metal For Qualification) • QW-422 P- No Group No Met. Spec. Grade Met. Quality & Form P9B 1 SA 333 3 3.5Ni -Pipe P9A 1 SA334 7 2.5Ni - Tube P9A P9B 1 1 SA 350 SA 350 LF5, Cl. 2 LF3 1.5Ni - Forging 3.5Ni. - Forging P9A P9B 1 1 SA 203 SA 203 A E 2.5Ni.- Plate 3.3Ni. - Plate36. P – Number Grouping (Base Metal For Qualification) • QW-422 P- No Group No Met. Spec. Grade Met. Quality & Form P11A 1 SA 333 8 9Ni -Pipe P11A 1 SA334 8 9Ni - Tube P11A P11A 5 5 SA 508 SA 508 4N, Cl. 2 5, Cl. 2 3.5Ni –1.75 Cr.-0.5Mo.- V, Forging 3.5Ni –1.75 Cr.-0.5Mo.- V,Forging P11A P11A 4 4 SA 533 SA 533 TP B, Cl. 3 TP C, Cl. 3 Mn, 0.5 Mo, 0.5Ni – Plate Mn, 0.5 Mo, 0.75Ni - Plate37. F - NUMBER38. A - NUMBER39. Procedure Qualification - QW-253 SMAW Variable Group of Variables Brief Of Variables Essential Supplementar y Essential Non- Essential QW 402Joints Change in Groove Design --- --- * Addition / Deletion of Backing --- --- * QW 403 Base Metals Change in group Of P No --- * --- T Limits Impact--- * --- T/t Limits 203 mm * --- --- Change in T Qualified * --- --- “t” pas 13 mm * --- --- Change of P Number Qualified * --- --- QW 404 FillerMetals Change in F No * --- --- Change in A No * --- --- Change in Dia --- --- * Change in Dia 6 mm --- * --- Change in AWS classification --- * ---Change in t qualified * --- ---40. Procedure Qualification - QW-253 SMAW Variable Group of Variables Brief Of Variables Essential Supplementar y Essential Non- Essential QW 405Positions Addition of Position --- --- * Change in Position --- * --- QW 406 Preheat Decrease 56°C * --- --- Increase 56°C IP --- * --- QW 407PWHT Addition / Deletion of PWHT * --- --- Change in Time & Temp. Qualified --- * --- QW 409 Electrical Characteris tics Increase in Heat Input --- *--- Change in Current / Polarity --- * --- Change in Current / Voltage --- --- * QW 410 Technique Change from String / Weave --- --- * Method ofCleaning --- --- * Method of Back Gouging --- --- * Change From Multiple to Single Pass --- * ---41. Procedure Qualification - QW-254 SAW Variable Group of Variables Brief Of Variables Essential Supplementary Essential Non- Essential QW 402Joints Change in Groove Design --- --- * Addition / Deletion of Backing --- --- * QW 403 Base Metals Change in group Of P No --- * --- T Limits Impact--- * --- T/ t Limits 203 mm * --- --- Change in T Qualified * --- --- “t” pas 13 mm * --- --- Change of P Number Qualified * --- --- QW 404 FillerMetals Change in F No * --- --- Change in A No * --- --- Change in Dia --- --- * Change in Wire & Flux Combination * --- --- Change in Alloyed Flux *--- ---42. Procedure Qualification - QW-254 SAW Variable Group of Variables Brief Of Variables Essential Supplementary Essential Non- Essential QW 404Filler Metal Alloy Elements / supplemental Wire * --- --- Change in Flux Type * --- --- Change in “t” Qualified * --- --- QW 405 Positions Addition ofPosition --- --- * QW 406 Preheat Decrease 56°C * --- --- Increase 56°C IP --- * --- QW 407 PWHT Addition / Deletion of PWHT * --- --- Changein Time & Temp. Qualified --- * --- T Limits * --- --- QW 409 Electrical Characteris tics Increase in Heat Input --- * --- Change in Current / Polarity --- *--- Change in Current / Voltage --- --- *43. Procedure Qualification - QW-256 GTAW Variable Group of Variables Brief Of Variables Essential Supplementary Essential Non- Essential QW 402Joints Change in Groove Design --- --- * Addition / Deletion of Backing --- --- * QW 403 Base Metals Change in group Of P No --- * --- T Limits Impact--- * --- T / t Limits 203 mm * --- --- Change in T Qualified * --- --- Change From T Qualified * --- --- Change From P Number Qualified * --- --- QW404 Filler Metals Change in F No * --- --- Change in A No * --- --- Change in AWS Classification --- * --- Addition / Deletion of Filler * --- --- Addition /Deletion of Consumable Insert --- -- * Change From Solid – Flux / Powder Cored * --- ---44. Procedure Qualification - QW-256 GTAW Variable Group of Variables Brief Of Variables Essentia l Supplementa ry Essential Non- Essential QW 405Positions Addition of Position --- --- * Change in Position --- * --- QW 406 Preheat Decrease 56°C * --- --- Increase 56°C IP --- * --- QW 407PWHT Addition / Deletion of PWHT * --- --- Change in Time & Temp. Qualified --- * --- Change in T thickness Qualified * --- --- QW 408 Gas Addition/ Deletion / Change in Trailing Gas --- --- * Addition / Deletion / Change in Shielding Gas * --- -- Change in Flow Rate of Shielding / Backing Gas --- --- *Deletion of Backing Gas * --- ---45. Procedure Qualification - QW-256 GTAW Variable Group of Variables Brief Of Variables Essential Supplementar y Essential Non- Essential QW 409Electrical Characteris tics Increase in Heat Input --- * --- Change in Tungsten Electrode Size --- --- * Addition / Deletion of Pulsing --- --- * Change inCurrent or Polarity --- * --- QW 410 Technique Change in Nozzle / Gas Cup Size --- --- * Method of Cleaning --- --- * Change in Oscillation --- --- *Method of Back Gouging --- --- * Change From Single to Multi Electrode --- * --- Change From Closed Chamber to Out Side * --- --- Change FromManual to Auto / Auto to Manual --- --- * Addition or Deletion of Preening --- --- *46. Procedure Qualification - QW-255 GMAW & FCAW Variable Group of Variables Brief Of Variables Essential Supplementary Essential Non-Essential QW 402 Joints Change in Groove Design --- --- * Addition / Deletion of Backing --- --- * QW 403 Base Metals Change in group Of P No --- *--- T / t Limits 200 mm * --- --- Change From T Qualified * --- --- When “ t” in Single Pass 13 mm * --- --- T Qualified Limit for Short Circ. Transfer* --- --- Change From P Number Qualified * --- --- QW 404 Filler Metals Change in F No * --- --- Change in A No * --- --- Change in AWS Classification--- * --- Change from solid - Flux Cored / Powder Cored * --- --- Addition / Deletion of Alloy Elements * --- --- “t” Qualified Limit for Short Circ.Transfer * --- ---47. Procedure Qualification - QW-255 GMAW & FCAW Variable Group of Variables Brief Of Variables Essentia l Supplementa ry Essential Non-Essential QW 405 Positions Addition of Position --- --- * Change in Position --- * --- QW 406 Preheat Decrease 56°C * --- --- Increase 56°C IP --- *--- QW 407 PWHT Addition / Deletion of PWHT * --- --- Change in Time & Temp. Qualified * --- --- Change in T thickness Qualified * --- --- QW 408Gas Addition / Deletion / Change in Trailing Gas --- --- * Addition / Deletion / Change in Shielding Gas * --- -- Change in Flow Rate of Shielding /Backing Gas --- --- * Deletion of Backing Gas * --- ---48. Procedure Qualification - QW- 255 GMAW & FCAW Variable Group of Variables Brief Of Variables Essential Supplementary Essential Non-Essential QW 409 Electrical Characteristi cs Increase in Heat Input --- * --- Change in Metal Transfer Mode * --- --- Change in Wire feed & Voltage ------ * Change in Current or Polarity --- * --- QW 410 Technique Change in Nozzle / Gas Cup Size --- --- * Method of Cleaning --- --- * Change inOscillation --- --- * Method of Back Gouging --- --- * Change From Single to Multi Electrode --- * --- Change From Multiple to Single Pass per Side --- *


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--- Change From Manual to Auto / Auto to Manual --- --- * Addition or Deletion of Preening --- --- *49. How To Qualify A Welder 1) Understand ASME Sec. IX - Welding Performance Qualifications - Variables For Different Processes – QW 350 - LimitsOf Positions Qualified & Dia – QW 461 - Testing Requirements – QW 304-150. How To Qualify A Welder 2) Train The Welder For The Process To Be Qualified - Welder Shall Posses Adequate Skill In Performing the Process. -He Shall have Necessary Knowledge In Operation Of Machine, Precautions In Storage & Usage Of Consumable, Defects In Welding, Their Causes AndRemedy. - He Shall Practice Welding In The Particular Position In Which He Is To Be Tested / Qualified51. How To Qualify A Welder 3) Preparation Of Test Coupon - Prepare A Test Coupon Out of 300 х 150 х 20 mm Plates Or Pipe Of 150mm long As PerApplicable WPS. - WEP ( Angle, Root Face & Root Opening ) Shall Be As Per The WPS - Provide Run in & Run Out Coupons on plate & Fix the TestCoupon In In Any One Of The Positions To Be Qualified. - Weld The Groove Fully In The Position - All Welding Variables Shall be Strictly Within TheQualified WPS52. How To Qualify A Welder 4) Type Of Test Required On Welded Coupon (QW-302) • Visual Examination – QW 302.4 Completed Coupon Shall beSubjected To Visual Inspection • Mechanical Test - QW 452 Root Bend :-1 No, Face Bend :-1 No (<19 mm Thick) Or Side Bend :- 2 No (≥19 mm Thick)(For 5G / 6G – 2 Face & 2 Root Or 4 Side Bends) • Alternate to Mechanical Tests, Radiograph the Coupon – 6 ” Minimum Length53. Location of Test Specimens From Test coupon – QW 463.2 Plates Less Than 19 mm How To Qualify A Welder Root Bend 1No Face Bend 1No * *<19 mm Discard Discard 300 mm ( 150 mm Minimum)54. Location of Test Specimens From Test coupon – QW 463.2 Plates -Thickness 19 mm & more How To Qualify A Welder Side Bend 2No * DiscardDiscard 300 mm ( 150 mm Minimum) ≥19 mm * Balance Material *55. Location of Test Specimens From Test coupon – QW 463.2 Pipe in 5G or 6G Position How To Qualify A Welder Horizontal Plane Pipe is welded inHorizontal fixed position £ £ £ £ £ = Bends - Root & Face or Side Root Bend Face Bend Root BendFace Bend 45˚- 60˚ 45˚ - 60˚ When Pipe Thickness is19 mm or more, In place of Root & Face, 4 Side Bends shall be Taken56. How To Qualify A Welder 5) Acceptability Criteria For Tests • Visual Examination – QW 302.4 Free From Incomplete Fusion / Penetration andSurface Defect • Bend Test - QW 163 Opening not more than 3 mm in any direction on Convex Surface Within the Weld & HAZ • R T – QW 91.2 NoCrack, L/F & Incomplete Penetration No Slag, Cluster Of Porosity & Other Inclusions Beyond Specified Limit57. Performance Qualification Thickness Limits – QW 452.1(b) Thickness “t” of Weld Metal in the Coupon in mm ( in) Thickness of Weld metalQualified All 2t 13 (1/2) and Over With Minimum Three Layers Maximum To Be Welded58. Location of Test Specimens From Test Pipe 6 NPS Welded in Combination of 5G & 2G – QW 463.2 How To Qualify A Welder 0˚ Face Bend WhenPipe Thickness is 19 mm or more, In place of Root & Face, Side Bends shall be Taken 180˚ 202.5˚ 270˚Welded in 5G Pipe is welded in Horizontal fixedposition = 5G Weld = 2G Weld Root Bend Face Bend Root Bend Welded in 2G 90˚ 270˚ 90˚ Face Bend Root Bend 50˚ 130˚ 247.5˚ 292.5˚ 337.5˚59. Groove Weld Positions – QW461 Sr No. Groove Position Base Metal Position Inclination of Axis in ° Plate Pipe 1 1G Flat Horizontal Pipe AxisHorizontal – in Rotation 0 -15 2 2G Horizontal Vertical Pipe Axis Vertical 0 - 15 3 3G Vertical Vertical NA 80 – 90 15 - 80 4 4G Over Head HorizontalNA 0 - 80 5 5G NA Pipe Axis Fixed Horizontally 0 -15 6 6G NA Pipe Axis Fixed 45° inclined + or - 560. Groove Weld Positions – QW46161. Groove Weld Positions – QW46162. Groove Weld Positions – QW46163. Groove Weld Positions – QW46164. Performance Qualification Position & Dia Limits- QW461.9 Qualification Test Position & Type of Weld Qualified Weld Position Plate & Pipe Over24” Pipe ≤ 24” Fillet Plate & Pipe Plate Groove 1G 2G 3G 4G 2G, 3G &4G Spcl. Position F F, H F,V F,O ALL SP & F F* F*&H* F* F* F*&H* SP & FF F,H F,H,V F,H,O ALL SP & F Pipe$ Groove 1G 2G 5G 6G 2G &5G Spcl. Position F F,H F,V,O ALL ALL SP,F F F,H F,V,O ALL ALL SP,F F F,H ALLALL ALL SP&F * Pipe 2 ⅞” OD and Over, $ Pipe OD Restrictions As Per QW 452.3, 452.4 & 452.665. Performance Qualification Groove-Weld, Pipe Dia. Limits QW 452.3 Out Side Dia. Of Test Coupon in mm ( in) Out Side Dia. Qualified Min. Max.Less Than 25 (1”) Size Welded Unlimited 25 (1”) to 73 (2⅞”) 25 (1”) Unlimited Over 73 (2⅞”) 73 (2⅞”) Unlimited Notes:- 1) Type & Number of Testsas per QW-452.1 2) 73 mm OD is equivalent to 2½” NB Pipe 3) Welders Qualified on Groove, Are Also Qualified for making Fillets of all Sizes on AnyThickness & Any Pipe Dia.66. Welding Variables- Qw 416 Performance Qualification Group of Variable s Brief Of Variables Essential Variables SMAW QW -353 SAW. QW-354GMAW QW-355 GTAW QW- 356 QW 402 Joints Deletion of Backing + + + + QW 403 B M Change in Pipe Dia. + + + + Change in P Number + + + +QW 404 Filler Metal Deletion /Addition of FM --- --- --- + Change in F Number + + + + Dele. /Addi. of Consumable Insert --- --- --- + Solid –Metal/Flux Cored --- --- --- + Change in t deposit Qualified + + + + “t” deposit for Short Cir.Transfer --- --- + ---67. Welding Variables- Qw 416 Performance Qualification Group of Variables Brief Of Variables Essential Variables SMA W QW -353 SAW. QW- 354GMAW QW- 355 GTAW QW- 356 QW 405 Position Addition of New Position + + + + Change from up hill to Down hill – 3G + --- + + QW 408 GasDeletion of Inert Gas Backing --- --- + + QW 409 Electric Charact. Change in Mode of Metal Transfer --- --- + --- Change in Type of Current / Polarity--- --- --- +68. Thank You

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Asme section ix new