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January, 2017 Best Practices: Containment Backflow Preventer Design & Placement Presented by Randy Holland Environmental Quality Consultant

ABPA San Antonio 1 12-17

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Page 1: ABPA San Antonio 1 12-17

January, 2017

Best Practices:

Containment Backflow Preventer

Design & Placement

Presented by

Randy HollandEnvironmental Quality Consultant

Page 2: ABPA San Antonio 1 12-17

Backflow Prevention: 2 doctrines

Isolation: Plumbing code enforcementAdvocates asserts that we can take care of any cross connection contamination risks by enforcing the plumbing code.

Containment: Protection against unknown changes Advocates say no, not good enough because of risk of unknown changes to individual plumbing systems after the C of O is issued.

Best Practices: Containment Backflow Preventer Placement

Page 3: ABPA San Antonio 1 12-17

Backflow Prevention: 2 doctrines

Isolation vs ContainmentNo matter where you stand on the issue, you will occasionally find yourself in a district that requires a containment system. When that happens, the worst thing you can do is install it indoors.

Best Practices: Containment Backflow Preventer Placement

Page 4: ABPA San Antonio 1 12-17

New professional liability risk for engineers

Best Practices: Containment Backflow Preventer Placement

The entire water system design community is struggling with new professional liability risk involving the location of containment backflow preventer systems. Not because of a new design practice, but because of new information about the old practices.

There has been a slow trickle of warnings for many years.

Page 5: ABPA San Antonio 1 12-17

New professional liability risk for engineers

Best Practices: Containment Backflow Preventer Placement

But in the past 2 years important organizations and noted industry leaders have added new warnings with much stronger language that not only change recognized best practices, but actually challenge the fitness and safety of older placement methods altogether.

Page 6: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

It seems very clear that we will not get rid of the problem of placement by ignoring the containment advocates. Advanced Metering Infrastructure (AMI) systems are revealing that more backflow is occurring at the meter than was previously believed. Its far more likely that aggressive containment rules will increase rather than decrease.

The risks are finally being revealed.

Page 7: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

And with this new risk realization comes a new Interested Party. The insurance company. Because of this very public commentary from experts, they now have new weapons for damage recovery.

Page 8: ABPA San Antonio 1 12-17

Consider:

Best Practices: Containment Backflow Preventer Placement

1. Water utilities are seeking more containment backflow protection than ever before.

Page 9: ABPA San Antonio 1 12-17

1. Water utilities are seeking more containment backflow protection than ever before.

Consider:

“…. The return of any water to the public

water system after the water has been used for any purpose on the customer’s premises

or within the customer’s piping system is unacceptable and opposed by AWWA.…”

- preamble to EPA’s Cross Connection Control Manual

Best Practices: Containment Backflow Preventer Placement

Page 10: ABPA San Antonio 1 12-17

2. More containment systems are being specified as RPZ, regardless of hazard threshold, than ever before.

Consider:

Best Practices: Containment Backflow Preventer Placement

Why?• Older low hazard-use buildings with lead in every plumbing

joint cannot be considered low-hazard forever. • As buildings turn over tenants, they are often transitioned from

low to high hazard uses. Management and enforcement of retrofits is an extraordinary burden

• Bad/ignorant actors changing plumbing systems without permits or oversight..

Page 11: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Consider:

2. For containment, AWWA, ASPE, & the legal community recognize “outside aboveground”as best practice.

Page 12: ABPA San Antonio 1 12-17

1. Why outside?

2. Why not a vault?

3. Momentum: What is driving the change to better solutions?

4. Survey of Engineers

Today We’ll Cover:

Best Practices: Containment Backflow Preventer Placement

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1. RPZs are an indoor flood hazard

“Before an RPZ is located, consideration should be given to both how much water will be discharged, and where it will drain. Consideration must be given to the drain system to assure the drainage system can handle the load. If a drain is not capable of accepting the flow, other choices as to the location of the valve, such as outside in a heated enclosure, should be made.”

-2006 ASPE Plumbing

Engineering Design Handbook, vol 2, p 70

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

Page 14: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

Flow Stop

The most important thing a designer must understand is the worst case scenario. What canhappen. What describes the ‘perfect storm?

We all know that with an RPZ, when water demand stops the water between the valves often evacuates into the relief valve. Some (many) think that that event defines the limit of what water can ever flow into a drain.

Not so.

Page 15: ABPA San Antonio 1 12-17

Loss of pressure

#2 valve blocked

Consider a flow-stop situation, one that might naturally occur at the end of the day. If you look closely, you can see that a small pebble has lodged in the #2 check valve. Now let’s say there’s a fire around the corner that causes back siphon at this point in the system.

Because the # 2 check valve is not closing, all the water that has been delivered to the building will continue to flow out the relief valve until the private lines are cleared. If this is a four story building, that’s a lot of water!

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

Page 16: ABPA San Antonio 1 12-17

#1 valve Failure

Normal delivery pressure

Now consider a failure of the #1 check valve. Under normal operating conditions, this failure would go unnoticed. After all, water is being called for by the user through the opening of taps. The water flows in undeterred.

But with this imbalance in the system, changes in demand tend to rock the remaining valves open and closed sporadically.

Demand

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

Page 17: ABPA San Antonio 1 12-17

#1 valve Failure

Blockage relief valve

Demand

Normal delivery pressure

This creates the conditions for the “perfect storm” scenario. The imbalance created by the # 1 failure makes the relief valve more prone to opening momentarily, allowing debris to block the closure of that valve.

Under such conditions, a constant flow of delivered water will begin to flow directly out the relief valve. This reduces water pressure for the user, but delivery will continue.

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

Page 18: ABPA San Antonio 1 12-17

No demand

Normal delivery pressure

The real damage begins when the user stops using water such as at the end of a work day.

With the relief valve blocked open and the # 1 valve inoperative, all the water that the purveyor can provide will flow unabated out the relief valve wherever it might be, and continue until the water source is interrupted.

This is the scenario that must be avoided: the perfect storm.

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

Page 19: ABPA San Antonio 1 12-17

This picture was tweeted last summer by a Nashville backflow tester. He was called to a multi-story office building on a Sunday to inspect a “malfunctioning backflow preventer”. By the time he completed his service of the assembly, a small pebble was all he recovered from the 8” RPZ in the background.

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

Page 20: ABPA San Antonio 1 12-17

This was the scene when he arrived.

By the way, the RPZ was working perfectly before and after the call, behaving precisely as it was designed to.

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

Page 21: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

This flood

occurred in a

hospital

mechanical room

causing over $1M

in damage.

Page 22: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

You are looking at

2 sides of one

wall.

Page 23: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

On the left, we

see that the

sudden water

flow and volume

moved the wall

into the next room

(right photo),

which happened

to be a telephone

and low-voltage

wiring room.

Page 24: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

The insurer

sought recovery

from all the risk

holders including

the engineer,

architect,

contractor,

subcontractor,

and even the

most recent

recorded tester;

Page 25: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

While the details

of who paid what

were not made

public, we do

know that the

property insurer

was made whole

by one or more of

the listed

defendants.

Page 26: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

In times past, this

event would have

been seen as an

unforeseeable

casualty, a pipe

burst. But

insurers have

been listening to

the next part of

the discussion.

This commentary

from experts

changed

everything.

Page 27: ABPA San Antonio 1 12-17

So if an RPZ is designed to dump water,

then drain capacity is the issue. The

chart on the right is from the

manufacturer of the BPA seen in the

previous flood photos. It illustrates the

anticipated flow rate from the relief valve

at various pipe sizes and at various

pressures. Note that the assembly

shown will flow 375 GPM at 85 PSI. A 4”

drain pipe with a 1% fall rate evacuates

clean water at a maximum rate of 93

GPM. If that device is flowing at 375

GPM and your clearing 93, then you are

flooding at a rate of 282 GPM.

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

Page 28: ABPA San Antonio 1 12-17

An article published June 2013

in the Chicago chapter of the

American Society of Plumbing

Engineers written by David

DeBord, a former president of

that organization, and current

Education chair of the national

ASPE, states all these facts

better than I can.

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

Page 29: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

He uses the Manufacturer’s

data supplied by a different

manufacturer, and he uses a

65 PSI instead of my 85, but

he actually does the math in

the article and offers FLOOD

rates or 219 GPM for 2 1/2

and 3”; and flood rate of 482

GPM for 4” and above.

Page 30: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Why Outside? Indoor Flood Risk.

He concludes that regarding

indoor RPZs…

Page 31: ABPA San Antonio 1 12-17

Backflow Failure

Placement Practices

Inside a building

3 options for backflow preventer placement

Watch this video showing

a check valve failure and

the resulting flood water

flow.

2. Professional liability: indoor flooding

Premise Isolation: Best Practices & Standard Details

Page 32: ABPA San Antonio 1 12-17

2. Indoor RPZs Reduce the rentable square footage of a building reducing revenue & property value

Best Practices: Containment Backflow Preventer Placement

Why Outside? Increase revenue and property value.

The space provided for an indoor BPA is routinely inadequate as provided by the architect. That’s because giving up space that would otherwise add value is being allocated as non-revenue space. Non-revenue space is the enemy of every development project.

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Charlotte: 32.000 SF

Columbus: 36.000 SF

Suffolk Cty: 33.333 SF

Arlington: 32.000 SF

Average: 33.325 SF

Why Outside? Increase revenue and property value.

Consider the average square footage required for just a 3-inch indoor in-line backflow preventer. To the right, four representative cities are represented. The average required space is 33.325 SF.

Assuming a discount rate of 9%, rent value of $30 per foot annually, and a 25 year life, the net present value of that space to the property owner is $12, 156.48.

Arlington, TX: 32 SF

Best Practices: Containment Backflow Preventer Placement

Page 34: ABPA San Antonio 1 12-17

Average: 33.325 SF

Annual Rent Value (based on Class A Office

@ $30/sf)

$999.75

25-year Cash Flows(based on 2.5% inflation)

$34,149.22

Net Present Value (based on 9% discount

rate)

$12,156.48

Why Outside? Increase revenue.

Assuming a discount rate of 9%, rent value of $30 per foot annually, and a 25 year life, the net present value of that space to the property owner is $12, 156.48.

Page 35: ABPA San Antonio 1 12-17

NPV: Landlord has lost this amount of value

by placing CBPA inside.

$12,156.48

CONSIDER:

1. If space is recaptured for rental value, what will my alternative cost be?

2. Will placing the system outside cost more or less than $12,156.48?

3. If it’s less, then how much less? (I don’t like the look of a box outside.)

Why Outside? Increase revenue.

Page 36: ABPA San Antonio 1 12-17

Aboveground heated enclosure for 3” BPA with heat.

Option A: Use conventional model e.i., Watts 957 NRS

Safe-T-Cover 300-AL-H$3,266.00

72 X 38 X 22 = 60K CI

Why Outside? Increase revenue.

Option B:

Use new ”n-type” model

e.i., Watts 957N NRSSafe-T-Cover 200SN-AL-H

$1,120.0046 X 38 X 19 = 33K CI

Page 37: ABPA San Antonio 1 12-17

$1,000

$1,120

$1,800

$3,920

$3,266

$1,200

$1,800

$6,266

Irrational Costs, Irrational Risks!

Why Outside? Increase revenue.

Page 38: ABPA San Antonio 1 12-17

Indoor

CBPA

Irrational Costs, Irrational Risks!

$3,920.00

plus assembly

$6,266.00

plus assembly

$12,156.48

plus assembly

Owner’s Cost: 3” Domestic line

Why Outside? Increase revenue.

Page 39: ABPA San Antonio 1 12-17

“How much more value does my building have with the additional rent?”

ANSWER:

Irrational Costs, Irrational Risks!

Year AnnualRent*

1 $999.75

PropertyValue*

$10,289.09

5 $1,103.54 $11,357.2310 $1,248.55 $12,849.67

15 $1,412.62 $14,538.2220 $1,598.25 $16,448.66

25 $1,808.27 $18,610.15

* - Today’s dollars: Assumptions: Annual rent growth of 2.5%; 5% vacancy; 35% operating expenses; capitalization rate of 6%.

Owner’s Property Value

Why Outside? Increase revenue.

Page 40: ABPA San Antonio 1 12-17

2. Increase cash flow & prop value

Why Outside?

1. Eliminate indoor flood hazard

Best Practices: Containment Backflow Preventer Placement

Page 41: ABPA San Antonio 1 12-17

1. No RPZs in Vaults

Why not a vault?

Best Practices: Containment Backflow Preventer Placement

41 states have written code that prohibits the installation of RPZs below grade. And as far as I know, where it remains unwritten, it is invariably enforced as an unacceptable practice.

Page 42: ABPA San Antonio 1 12-17

We’ve all seen the extraordinary measures OSHA imposes to legally access vaults for maintenance tasks. fresh air exchange hoses, tents, extra men. The costs are more and more prohibitive but frankly, the risk of serious injury is real as well. But beyond the cost of safety for onsite workers, liability issues persist.

Why not a vault?

Best Practices: Containment Backflow Preventer Placement

2. Confined Space Hazards

Page 43: ABPA San Antonio 1 12-17

Why not a vault?

Best Practices: Containment Backflow Preventer Placement

3. Liability

When a vault floods like this one, the mandatory test cocks are submerged, and in that event, a violation of the International Plumbing has already occurred. Consider what would typically make up the constituents of that water. Runoff of lawn chemicals alone make this a clear and present danger to the water supply.

Page 44: ABPA San Antonio 1 12-17

Why not a vault?

Best Practices: Containment Backflow Preventer Placement

3. Liability

In fact, it led the USC Foundation of Cross Connection & Hydraulic Research in 2005 to change their recommendation of even double check BFP installation in vaults.

“The foundation’s recommendation would be

to install the double check valve above grade.”

- USC-FCCHR “Crosstalk, Summer 2005

Page 45: ABPA San Antonio 1 12-17

Why not a vault?

Best Practices: Containment Backflow Preventer Placement

3. Liability

The foundation added stronger language in 2014.

“When a backflow preventer is installed below

grade, the vault or pit in which an assembly is

installed may fill up with water, The water in the

pit could create a cross-connection between the

water in the pit and the backflow preventer

through the test cocks. This may occur whether

the test cocks are opened or closed….”

- USC-FCCHR “Crosstalk, Summer 2014 .

Page 46: ABPA San Antonio 1 12-17

Why not a vault?

Best Practices: Containment Backflow Preventer Placement

4. Changing Demands

Buildings, through their normal life of changing tenants over time, change uses with respect to hazard levels, and hazard levels, or more precisely, the named high-hazard threshold, has become a moving target.

Page 47: ABPA San Antonio 1 12-17

Why not a vault?

Best Practices: Containment Backflow Preventer Placement

4. Changing Demands

Around the corner from our Nashville office, I snapped this picture. It sits in front of a warehouse owned by an automotive dealer. When they bought the property and erected the building, they put a double-check BFP down in that vault with the meter.

Page 48: ABPA San Antonio 1 12-17

Why not a vault?

Best Practices: Containment Backflow Preventer Placement

4. Changing Demands

A few years later, the city changed an ordinance that redefined their particular use to high-hazard. When they sought a permit to upgrade the HVAC system, the city forced them to change to an RPZ. So after constructing this huge vault, they now leave it almost empty with an RPZ in an enclosure perched on top of it. They easily paid 3X the necessary cost because they began with a “DC-only” solution. Designers need to contemplate these latter-day retrofits as they make design decisions.

Page 49: ABPA San Antonio 1 12-17

Why not a vault?

Best Practices: Containment Backflow Preventer Placement

5. Legal Community Support

Before his recent death, Indianapolis attorney Doug Cregor was the nation’s leading litigator of Cross-Connection Control cases.

He was quoted in Plumbing Standards Magazine initially in 2009. I most recently saw it republished as part of a blog post on the LinkedIn Group, “MEP Engineers & Managers”:

Douglas Cregor, Esq.

Page 50: ABPA San Antonio 1 12-17

Why not a vault?

Best Practices: Containment Backflow Preventer Placement

5. Legal Community Support

“An outdoor, aboveground BFP installation may be the best way to 1) reduce the owner’s exposure to damage caused by flooding....and the corresponding water contamination caused by a cross-connection; and 2) reduce the legal liability of the design engineers, the installers, and the certified testers whose professional actions, in part, may have otherwise caused the flooding harm. The water industry has a nationally accepted design criteria in ASSE’s Standard-1060 to protect these installations. It’s a win-win-win ‘insurance policy’.”

Douglas Cregor, Esq.

Page 51: ABPA San Antonio 1 12-17

3. Submerged valves and test cocks violate IPC

2. Confined space hazards

1. No RPZs below grade

4. Changing hazards and changing hazard thresholds means expensive retrofits

Why not a vault?

5. Legal interests recommend enclosures

Best Practices: Containment Backflow Preventer Placement

Page 52: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Where is the momentum?

What is driving change to get these installations into a safer environment?

Page 53: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

This past fall at the Bi-Annual ASPE National conference, one of the learning workshops had this title. The Board President of the Central Texas ASPE, Chris Phillips, a plumbing engineer at Jacobs in SAT contacted me and asked me to deliver the message.

Trade Org. LeadershipWhere is the momentum?

Page 54: ABPA San Antonio 1 12-17

Seattle, WA

Raleigh, NC

Charlotte, VAAustin, TX

Nashville, TN

Albuquerque, NM

Long Island, NY

Denver, CO

Las Vegas, NV

Lynchburg, VA

Columbus, OHChicago. IL

Forth Worth, TX Roswell, GA

Best Practices: Containment Backflow Preventer Placement

Longview, WA

Arlington, TX

Gwinnett Cty, GA

Chesapeake, VA

Olympia, WA

Kent, WA

Franklin, TN

Where is the momentum? More RPZs, more outdoors.

All these cities have made changes whereby RPZ use has been expanded either by lowering or eliminating the hazard threshold for use on domestic water lines in the past 5 years. (These are the cities we know of….)

Page 55: ABPA San Antonio 1 12-17

Charlotte, NC

Denver, CO

Columbus, OH

Roswell, GA

Arlington, TX

Gwinnett Cty, GA

Las Vegas, NV

Best Practices: Containment Backflow Preventer Placement

Where is the momentum? More outdoor, aboveground SDs.

Page 56: ABPA San Antonio 1 12-17

Where is the momentum? Smaller solutions.

12’

6’8” 5’2”

5’4”

Best Practices: Containment Backflow Preventer Placement

Consider the required enclosure for the industry standard Watts 709 DCDA on the left. It is housed by our Model 1000-AL. It’s 12 feet long and stands 6’8” tall. Compare it to the enclosure required for the Wilkins 450DA on the left. It is housed in our Model 1000TLU880M. It’s 5’4” square and stands just 5’2” tall. These two options offer the same plumbing solution and make a much smaller visual footprint.

Page 57: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Where is the momentum? Adjustments for aesthetics.

AWWA has long resisted the practice of placing the BPA near the building because it increased the risk that illegal taps might occur between the meter and the BPA. But Arlington noted that all their indoor RPZs were already “living with that risk”. Enabling the enclosure to reside close to the building dramatically increases the opportunity to screen it with landscaping and thereby improve the aesthetics of the grounds.

Page 58: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Where is the momentum? More outdoor, aboveground SDs.

Arlington’s decision to add details based on:1. Too much backflow detected through AMI

2. Isolation from the inspection process.

3. Non-conforming/Illegal changes after C of O

4. Subrogation risks

5. Local engineers’ survey

Page 59: ABPA San Antonio 1 12-17

Best Practices: Containment Backflow Preventer Placement

Newly committed TX Cities:1. Fort Worth

2. Bedford

3. Grand Prairie

4. More to come…

Where is the momentum? More outdoor, aboveground SDs.

Page 60: ABPA San Antonio 1 12-17

Where is the momentum? Feedback is helping move gov.

Best Practices: Containment Backflow Preventer Placement

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Best Practices: Containment Backflow Preventer Placement

Where is the momentum? Feedback is helping move gov.

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Best Practices: Containment Backflow Preventer Placement

Where is the momentum? Feedback is helping move gov.

Page 63: ABPA San Antonio 1 12-17

3. Civil engineers are ready to take on the task if SDs exist

Take-Aways1. 3” and larger CBPAs should not be installed indoors and MEPs are

seeking to be excluded from the taska. Indoor flood risksb. Designing for sudden flood water flows exceeds expertise

4. Water/building authorities are feeling pressure to add aboveground standard details so that civil engineers can do this work and improve the safety by advocating safer placement

Best Practices: Containment Backflow Preventer Placement

2. CBPAs should not be installed in subterranean vaultsa. Contamination risksb. Probability of subsequent aboveground retrofit

Page 64: ABPA San Antonio 1 12-17

Thank [email protected]

Best Practices: Containment Backflow Preventer Placement

Best Practices: Containment Backflow Preventer Placement