3D Virtual Reality as a lever for digitalization final

Unrestricted © Siemens AG 2016. All rights reserved. siemens.com/comos

3D virtual reality as a lever for Digitalization Andoni Gonzalo // February 17th 2015 // Abu Dhabi

Unrestricted © Siemens AG 2016. All rights reserved.

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Andoni Gonzalo / COMOS Plant Engineering Software

3D virtual reality as a lever for Digitalization

Agenda

• From Industrie 1.0 to Industrie 4.0

• 3D virtual reality throughout the asset lifecycle

• Virtual Twin

• Use cases

• Benefits


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Agenda



• Virtual Twin

• Use cases

• Benefits


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From Industrie 1.0 to Industrie 4.0

First

Industrial Revolution

Second Industrial Revolution

Third

Industrial Revolution

Fourth

Industrial (R)Evolution

Based on the introduction

of mechanical production

equipment driven

by water and steam

power

Based on mass

production achieved by

division of labor concept

and the use of electrical

energy (electrification)

Based on the use of

electronics and IT to

further automate

production (automation)

… driven by Digitalization,

Integration and enhanced

Flexibility

1784: First mechanical loom 1870: First conveyor belt,

Cincinnati slaughterhouse,

1908: Ford T-Model

1969: First programmable

logic controller (PLC)

Modicon 084,

1800 1900 2000

Time

2025

Characteristics

• Humans, devices and systems are

connected along the entire value

chain

• All relevant information is available

in real-time – across suppliers,

manufacturers and customers

• Parts of the value chain can

constantly be optimized with

respect to different criteria, e.g.,

cost, resources, customer needs


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Agenda



• Virtual Twin

• Use cases

• Benefits


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3D virtual reality throughout the asset lifecycle

PR & Communication

Engineering Design Reviews

Field Operator Training, HSE Training

Asset Management / Digital Plant

Project Collaboration Contractor Communication

Engineering Handover

As-Built QA / QC


Field Operator Training, HSE Training


Project Collaboration Project Collaboration


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Agenda

• From Industrie1.0 to Industrie 4.0


• Virtual Twin

• Use cases

• Benefits


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Virtual Twin

3D CAD Tools

3D SOP/HSE

training simulation

Virtual Twin


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Virtual Twin

Same 3D VR environment for all disciplines

Intelligent Virtual Twin

Automatic conversion & update of

massive 3D models

User creates interactive content

Intuitive solution

Requirements:


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Agenda



• Virtual Twin

• Use cases

• Benefits


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Project Collaboration – Operational Review

2D/3D consistency check:

Missing Equipment

3D design error:

Valve is too high and not easy to reach


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Project Collaboration – Safety Review

Incident impact area:

Affected Equipment / Closest extinguisher

Escape Route Analysis:

Crane evacuation


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Commissioning

Planning:

Where is the system to be commissioned?

Commissioning Status Check:

What has been already commissioned?


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Maintenance Work

Preventive Maintenance:

Work order reviews

Equipment malfunction:

Space required to replace equipment


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Daily Work

Inspection:

Mobile device interface

Standard Operating Procedures (SOP):

Perform daily actions before going to field


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Agenda



• Virtual Twin

• Use cases

• Benefits


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Virtual Reality environment

Cost savings (e.g.):

Expensive onsite travelling of experts

Reduced planning time while still more efficient

Ease-of-use for non-CAD experts:

Immediate focus on content, not on the tool itself

Benefits of 3D Virtual Reality for Owner Operators


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Virtual Twin with COMOS Walkinside

Easy-to-use: game-like navigation

Support of automated massive 3D project builds

Integration with 3rd party AIM

and real-time systems (PI, OPC)

Benefits of 3D Virtual Reality for Owner Operators


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Benefits of the Virtual Twin with COMOS Walkinside

Conclusions

1. With COMOS Walkinside the “Virtual Twin” model

has become a valuable asset for owner-operators.

2. With COMOS Walkinside the “Virtual Twin” model

can be used throughout the complete plant lifecycle

by EPCs and owner-operators.

3. COMOS Walkinside’s ease-of-use makes it suitable for

non-CAD experts (e.g. safety engineers, maintenance staff,

field operators, etc.) to work with the “Virtual Twin”


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Thank you very much for your attention!

Andoni Gonzalo

Product Manager COMOS Walkinside

Plant Engineering Software

Parque Tecnólogico de Zamudio C/ Laida, edificio 205, 1a Planta

48170 Zamudio, Spain

Tel.: +34 (94) 4397173

Mobile: +34 608 494266

[email protected]

siemens.com/comos

[email protected]