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VALUE ENGINEERING [email protected] htt://www.construction-productivity.co.uk

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Page 1: 122 value engineering

VALUE ENGINEERING

[email protected]://www.construction-productivity.co.uk

Page 2: 122 value engineering

Value Engineering-Constructability

VALUE ENGINEERING Value Engineering (VE) has been defined as: the systematic effort directed at analyzing the

functional requirements of: systems equipment facilities procedures and supplies for the purpose of achieving the

essential function at the lowest total (life-cycle) cost.

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Value Engineering-Constructability

Also, all the efforts are focused on meeting needed issues such as:

Performance; Reliability; quality, maintainability; aesthetics, Safety; fire resistance; while, at the same time, achieving lowest life-cycle

cost.

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Value Engineering-Constructability

Constructability implementation can act as a predecessor to value engineering.

Providing information through constructor input and lessons learned from past projects such that value engineering may be more effective.

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Value Engineering

Implementation of value engineering involves several steps:

1. Information;2. functional analysis;3. creative mind;4. Evaluation;5. planning & proposal; 6. Implementation;7. follow-up.

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Value Engineering

The creative step involves a brainstorming session where life-cycle cost alternatives, for design components are considered.

Value engineering may be performed in two ways:

(1) Proactively (2) Reactively

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Value Engineering(Value Analysis)

What Is Value Engineering? Value Engineering (V.E.), also known as Value Analysis, is a systematic and function-based approach to

improving the value of products, projects, or processes. VE involves a group of people following a structured

process. The process helps team members communicate better

across boundaries. understand different perspectives, innovate, and analyze.

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Value Engineering

What does Value Engineering do? Value Engineering improves value. On a major road development, improvements

to value might include: reducing the life cycle cost of an interchange,

enhancing safety in a design; or reducing impacts to the public by

shortening the duration of a construction project.

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Value Engineering

Value Engineering uses a combination of creative and analytical techniques to identify alternative ways to achieve objectives.

The use of Function Analysis differentiates Value Engineering from other problem solving approaches.

VE focuses on delivering the product or service at the best price.

This is achieved by incorporating those value characteristics deemed most important by the customer.

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Value Engineering

How does V.E. work? V.E. follows a structured thought process

to evaluate options. Every V.E. session goes through a

number of steps: Gather information -What is being done

now? Measure Performance -How will the

alternatives be measured?

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Value Engineering Analyse Functions -What must be done?

What does it Cost? Generate Ideas (Brainstorming) -What else

will do the job? Evaluate and Rank Ideas -Which Ideas are

the best? Develop and Expand Ideas -What are the

impacts? What is the cost? What is the performance?

Present Ideas Sell Alternatives

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AINCEPTION

BFEASIBILITY

COUTLINE

PROPOSAL

DSCHEMEDESIGN

EDETAILDESIGN

LCOMPLETION

MFEEDBACK

FPRODUCTIONINFORMATION

GBILLS

OFQUANTITY

HTENDERACTION

JPROJECT

PLANNING

KSITE

OPERATIONS

BRIEFINGSKETCHPLANS WORKING DRAWINGS SITE OPERATIONS

THE APPLICATION OF VALUE MANAGEMENT

COST PLANNING

COST LIMIT COST ANALYSISCOST CHECKS

COST PLAN

40 HOUR VALUEMANAGEMENT WORK SHOP

VALUEMANAGEMENTAUDIT

CONTRACTORS VALUE MANAGEMENTCHANGE PROPOSAL

RIBAMANAGEMENT

HANDBOOK

40 HOUR VALUE MANAGEMENT ORIGINATED FROM USA-INDEPENDENT BODY OF EXPERTS

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Initial ConstructionCost

Additional Cost throughunnecessary

sketch design andspecification

features

Additional Cost throughinefficient Constructionmethods and techniques

Contractors Overheadthrough labour andmachinery lying idle

TotalConstruction

Cost

costofBuildingEntity

VEapplication

ManagementReviewTechniques

PlanningControlProcedures

Typical Spectrum of a cost ReductionProgramme in the Building Industry Timing of V.E. study during the design stages

SketchDesign

Design Development

Approval

DocumentationDevelopment

Approval

Approval

ConstructionProcess

Yes

Yes

Yes

No

No

No

PreliminaryDefinition

RefinementofDesign

Workingdrawings

V.EAPPLICATION 1

V.EAPPLICATION 2

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CostingTeam (4)

DesignTeam(3)

Value Team(2)

Client Team(1)

Initial VE meetingAll parties involved

(A)

VE ReviewWorkshop

ResultSummarised

Recommendation put forward

VE IdeasImplemented

The overall VE study process

(A) general introductoryProgrammingBudgetDelegation of ResponsibilityFinancial Issues

(2) Qualitative Analysis(3)Quantitative and Qualitative(4) Quantitative Analysis

CostingTeam (4)

DesignTeam(3)

Value Team(2)

Client Team(1)

Initial VE meetingAll parties involved

(A)

VE ReviewWorkshop

ResultSummarised

Recommendation put forward

VE IdeasImplemented

The overall VE study process

(A) general introductoryProgrammingBudgetDelegation of ResponsibilityFinancial Issues

(2) Qualitative Analysis(3)Quantitative and Qualitative(4) Quantitative Analysis

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Value Engineering

People involved in VE should be able of establishing the following:

effective challenge to design criteria and accepted standards;

access and evaluation of operational and maintenance cost;

focus on high cost areas and replace with lower;

selection of effective alternatives.

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Value Engineering

There are four important steps most be taken inmodified VE job plan. They are as follow: 1. Information Phase -Briefing by the Client -Feasibility study with client presence, -Outline proposals -Scheme design

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Value Engineering

2-VE StepsValidation or preparation of cost estimate Familiarisation and breakdown of data into

elements-cost models Functional evaluation of areas to isolate high

cost, poor value areas,3-Speculative Phase Team review of project-idea listing Development of final idea listing.

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Value Engineering

4-Analytical Phase Evaluation of ideas listing Selection of high cost areas for in-depth study, Team brainstorming for generation of possible

alternatives suitable for in-depth analysis Investigate alternatives Team review of analysis Preparation of proposal drafts.

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Value Engineering

Proposal Phase Review of results from analytical phase with

client to gain additional information and enhance implementation.

Review and revision of proposal Preparation of final proposals Report, including cost estimate review

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Value Engineering

What are the benefits of V.E.? Value Engineering is a tool that will improve

Mangers ability to manage projects; solve problems; Innovate; communicate. A VE program in an organization will give the

organisation a definitive tool to improve value in any product, project or process.

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Value Engineering

The advantages of carrying out a VE are: Cost savings; risk reduction; schedule improvements; improved designs and better collaboration

have been the outcomes of investment in VE studies.

The return from the investment in VE normally exceeds 10:1.

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Value Engineering

CASE STUDY A commercial office development was to be

constructed using JCT 2007 following the completion of the design.

The client was reluctant to accept the financial feasibility study.

Therefore, it was decided to VE the design down to an acceptable cost.

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Value Engineering

Solution The value engineering team decided

during the initial information stage to target 3 main areas, such as;

primary criteria: ratio of net let table area to gross building area

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Value Engineering

architectural review: attempting to relax specifications without affecting the overall quality of the building.

The basement, plant rooms, service cores and the cladding system were all identified as possible targets.

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Value Engineering

engineering review- targets included: superstructure public health requirement smoke extraction systems environmental services installations. A brain storming approach was adopted for

the creation of alternative ideas. The scope of value improvement was listed

as:

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Value Engineering

the basic shape of the original design was critical as being wasteful in terms of the resultant net let table floor area.

Alternatively proposals were made for improving floor layouts, leading to 80% net let able floor area, compared to the 75%.

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Value Engineering

potential savings were identified by concentrating the major plant items in the basement areas and reducing the extend of the basement ductwork by relocating the air shafts.

Rationalisations were also suggested for the layout and number of lift cores.

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Value Engineering

a significant simplification was perceived to be possible if the dimensions of the central atrium and the width of the entrance were adjusted to coincide with the structural grid.

build ability principles were applied to the external cladding resulting in the suggested use of composite steel framed panels to fit the storey heights and column centres.

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Value Engineering

The proposed toilets were also reviewed and a considerable saving was recognised as being possible by the incorporation of pre-fabricated toilet pods.

Form the cost figures it can be seen that the alternative design proposals represented a construction saving of 2.1 million.

The cost of VE WAS £43,000.

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IMPLEMENTINGPROJECT

CONSTRUCTABILITY

CostSchedule Quality

Overallobjectives

knowledgegained from

other projects

Labourefficiency

Fewerdelays/

disruptionsLean

construction

Shortenedduration ofactivities

etc

Defectsfree

productetc

Supply ChainManagementJust-In-Timetechniques

ISO 9000etc

TOTALQUALITY

MANAGEMENT(TQM)

IMPLEMENTATION

TOPPRIORITIES

1-TIME2-COST

3-QUALITY4-SITE SAFETY

Standardization's ISO9000 series

PLANNING PROCESS

PROCESS MANAGEMENTOR

MANAGEMENT SYSTEMPLANNING-COMMUNICATION

CONTROLLING -COORDINATING-TRAININGMONITORING

VETO ANALYZEFUNCTION

REQUIREMENTOF

facilitiesequipmentsystemsprocedures

Performance;Reliability;

quality, maintainability;aesthetics,

Safety;fire resistance;

while, at the same time,achieving lowestlife-cycle cost.

TO MEET NEEDED ISSUES

Highproductivity

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Value EngineeringVE

TO ANALYZEFUNCTION

REQUIREMENTOF

Highproductivity

(2)Reactively

(1)Proactively

1

• 1. Information PhaseBriefing by the Client -Feasibility study with client presence-Outline proposals-Scheme design

2• 2-VE Steps- Validation or preparation of cost estimate- Familiarisation and

breakdown of data into elements- cost models- Functional evaluation of areas to isolate high cost, poor value areas,

3• 3-Speculative Phase- Team review of project-idea listing- Development of

final idea listing

4

• 4-Analytical Phase-Evaluation of ideas listing-Selection of high cost areas for in-depth study,- Team brainstorming for generation of possible alternatives suitable for in-depth analysis- Investigate alternatives- Team review of analysis-Preparation of proposal drafts.

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Value Engineering

VETO ANALYZEFUNCTION

REQUIREMENTOF

facilitiesequipmentsystemsprocedures

Performance;Reliability;

quality, maintainability;aesthetics,

Safety;fire resistance;

while, at the same time,achieving lowestlife-cycle cost.

TO MEET NEEDED ISSUES

Highproductivity

Reducing the lifecycle cost

Enhancingsafety in a

design

(2)Reactively

(1)Proactively