77
Total Quality Managemen t TQM

Tqm

Embed Size (px)

Citation preview

  • 1.Naveen K R

2. Meaning of Total Quality Management Total quality managementis a philosophy that involves everyone in an organization in a continual effort to improve quality and achieve customer satisfaction Two major philosophies in TQM: 1. Never ending push to improve 2. Customer satisfactionNaveen K R 3. Naveen K R 4. Team members and topic coveredNaveen K R 5. Naveen K R 6. NHCE Quality Policy To provide education services of the highest quality both curricular and co-curricular so that our students can integrate skills and serve industry and society equally well at the global level. NHCE slogan Curricular Co-curricular Extra-curricular & PlacementNaveen K R 7. CONTROL CHART FOR ATTRIBUTESNaveen K R 8. Control chart Control chart is simply an run chart to which two horizontal lines called control limits are added, it was first proposed by Walter Shewhart at bell laboratories in 1920 and supported by Deming.Walter ShewhartDemingNaveen K R 9. Control chartdata assume only two values, Attributes for attributes Good or bad Defective or non defective Acceptable or non acceptable Pass or failAttributes usually cannot be measured but they can be observed and counted and are useful in many practical situationsNaveen K R 10. Defects: A defects is a single non conforming quality characteristic of an item.Defectives: Is an items having one or more defects.Naveen K R 11. Different types of control charts for attributesTypes of charts: 1. 2. 3. 4.P type chart Np type chart C type chart U type chartNaveen K R 12. P CHARTS: Type p monitors the P chart control chart proportion of non conforming items produced in a lot.D U R O M E T E RUpper control limitControl limitLower control limitSub groupNaveen K R 13. Each Sample include 100 students Sample no.NonFraction Sample no. conforming non-conformingNonconformingFraction nonconforming166/100 =0.061166/100 =0.06255/100 =0.051211/100 =0.01300/100 =0.001388/100 =0.08411/100 =0.011477/100 =0.07544/100 =0.041555/100 =0.05622/100 =0.021644/100 =0.04755/100 =0.05171111/100=0.11833/100 =0.031833/100 =0.03933/100 =0.031900/100 =0.001022/100 =0.022044/100 =0.04Total non-conforming = 80N0. sample = 20N = 100 X 20n = 100Naveen K R 14. P chart 0.12UCl = 0.10.10.08CL = 0.040.060.040.02LCL = 0.000 1234567891011121314151617181920Naveen K R 15. C CHART: Type C control chartThe c hart is used to control the total number of defects per unit when sub group size is constant. UCL=c0+30 C0=c1+c2+--/K UCL=c0-30Naveen K R 16. Sample no.Non-conformingSample no.Non-conforming1611625121301384114754155621647517118318393190102204Control limit = 80/20 = 4 Upper control limit = 4+34 = 10 Lower control limit = 4-34 = -2 or 0Naveen K R 17. C Chart 12UCL = 101086CL = 442LCL = 00 1234567891011121314151617181920Naveen K R 18. PARETO PRINCIPLENaveen K R 19. Pareto principle principle (also known as the 8020 rule, the law The Pareto of the vital few, and the principle of factor sparsely) states that, for many events, roughly 80% of the effects come from 20% of the causes. Italian economist Vilfredo Pareto, who observed in 1906 that 80% of the land in Italy was owned by 20% of the population.Naveen K R 20. How to Use the ToolPARETO STEPS Step 1: Identify and List Problems Step 2: Identify the Root Cause of Each Problem Step 3: Score Problems Step 4: Group Problems Together By Root Cause Step 5: Add up the Scores for Each Group Step 6: Take ActionNaveen K R 21. List of problems in NHCE Class room defects = 3 out of which 3 are defective Transportation defects = 23 out of which 4 defective Computer defects = 5 defective Student failure = 21 Library defect = 10 Faculty on leave = 1 Students on leave = 30 averageNaveen K R 22. Defect namedefectscumulativeStudents on leave3030Student fail2151Library defect455Computer defects358Transportation defects361Class room defects364Faculty on leave165Total20% defect6580% defectNaveen K R 23. Pareto chart 120100806040200 student on leavestudent faillibrary defectcomputer defectstra sportation defectsclass room defectsNaveen K Rfaculty on leavetotal 24. PLAN DO STUDY ACT 25. Karthic 26. Karthic 27. PDCA in NHCE Problem : more failures in MBA finance stream Plan: 1.objectives: to reduce number of failures in finance stream MBA 2. Prediction : to increase pass percentage from to 80 to 90 3. Planning to carry out the cycle 4. Planning to data collectionKarthic 28. Do: Selecting Skill Wiz study: Study the final report of each student given by skill wiz. Act: Based on that assigning specialization.Karthic 29. PROCESS MANAGEMENTKarthic 30. Process management Process management is the ensemble of activities of planning and monitoring the performance of a process. Process management is the application of knowledge, skills, tools, techniques and systems to define, visualize, measure, control, report and improve processes with the goal to meet customer requirements profitably.Karthic 31. Steps in PMModelOptimizeMonitorImplementExecuteKarthic 32. NHCE process managementCurricularCocurricularExtracurricularPlacementKarthic 33. BENCHMARKING 34. Benchmarking is the process of comparing one's business processes and performance metrics to industry bests or best practices from other industries.Manohar 35. Seven step benchmarking 12 Identify what to benchmark Determine what to measure Identify who to benchmark34567 Collect the data Analyze the data and find the gap Set goal and develop action plan Monitor the processManohar 36. Types of benchmarking: 1. Strategic Benchmarking Involves examining long-term strategies, for example regarding core competencies, new product and service development or improving capabilities for dealing with change. This type of benchmarking is used by successful high performers in order to improve a businesss overall performance.Manohar 37. 2. Performance Benchmarking (or Competitive Benchmarking) looks at performance characteristics in relation to key products and services in the same sector. In order to protect confidentiality this type of analysis is often undertaken through trade associations or third parties.Manohar 38. Top 3 Engineering College of Karnataka College nameNational RankState RankOver All RankOverall ScoreManipal UniversityManipal Institute AAA of Technology, ManipalAAA+NANANational Institute of Technology, AA+ SurathkalAAA+NANABMS College of Engineering, BangaloreAAA+NANANAManohar 39. 3. Process Benchmarking Focuses on improving critical processes and operations through comparison with best practice organizations performing similar work. This often results in short term benefits.4. Internal Benchmarking Involves benchmarking businesses or operations from within the same organization.Comparing the strategy of MCA department and MBA departmentManohar 40. 5. Functional Benchmarking Compares a business with partners drawn from different sectors to find innovative ways of improving work processes. This can lead to dramatic improvements.6. International Benchmarking Identifies and analyses best practitioners elsewhere in the world, perhaps because there are too few benchmarking partners within the same country to produce valid results.Manohar 41. Top 5 Engineering College in the World RankInstitutionLocationOverall score1Massachusetts Institute of Technology (MIT)United States93.12Stanford UniversityUnited States91.93University of California, BerkeleyUnited States90.64California Institute of Technology (Caltech)United States90.55Princeton University United States89.5Manohar 42. 7.External Benchmarking Analyses best in class outside organizations, providing the opportunity to learn from those at the leading edge. This can take up significant time and resource to ensure the credibility of the findings.Manohar 43. FISHBONE DIAGRAMS 44. Fishbone DiagramsIshikawa diagrams (also called fishbone diagrams, herringbone diagrams, cause-and-effect diagrams, or Fishikawa) are causal diagrams created by Kaoru Ishikawa (1968) that show the causes of a specific event. Common uses of the Ishikawa diagram are product design and quality defect prevention, to identify potential factors causing an overall effect.Nitesh 45. 1. Define the problem (effect) to be solved. 2. Identify the key causes of the problem or event.Key causeKey cause Problem descriptionKey causeKey causeNitesh 46. The 6 Ms (used in manufacturing industry) Machine (technology) Method (process) Material (Includes Raw Material, Consumables and Information.) Man Power (physical work)/Mind Power (brain work): Kaizens, Suggestions Measurement (Inspection) Milieu/Mother Nature (Environment)Nitesh 47. The 7 Ps (used in marketing industry) The 7 Ps (used in marketing industry)Product/Service Price Place Promotion People/personnel Positioning PackagingNitesh 48. 3. Identify the reasons behind the key causes. 4. Identify the most likely causes. Key causeKey causeKey causecauseProblem description cause cause Key causeKey causeKey causeNitesh 49. NHCEprocedurespolicyUnit delivery Curriculum Placement Passing conditionrecruitmentClass timings Contents in unitsExam question paper model Assessment criteriaImprove results Student faculty ratio Teaching aidClass roomsLab facilityRest roomsLibrary facilityExternal envi.Parents faculty ratio Faculty knowledge level Student deduction Comp. and netFaculty motivation ability technologypeopleNitesh 50. CONTINUAL IMPROVEMENT PROCESS 51. Continual improvement process A continual improvement process, also often called a continuous improvement process (abbreviated as CIP or CI), is an ongoing effort to improve products, services, or processes. These efforts can seek "incremental" improvement over time or "breakthrough" improvement all at once.Nitesh 52. Continuous Improvement Process 1 Communicate expectations. 2 Deliver information and training. 3 Assess knowledge and skills. 4 Explain to everyone why they matter 5 Provide encouragement in order to develop a culture of continuous improvement 6 Show consistency in your approach. 7Allow room for experimentation and mistakesNitesh 53. continuous improvement in NHCE2nd Sem MBA3rd Sem MBANitesh 54. TOTAL QUALITY FUNCTION 55. QFD (quality function deployment)Quality Function Deployment (QFD)QFD (quality function deployment) is defined as a method for developing a design quality aiming at satisfying the consumer and then translating the consumer's demand into design targets and major quality assurance points to be used throughout the production phase.Moses 56. Customer requirements planningQFD processTechnical features deploymentProcess planning and quality control chartOperating instructionsMoses 57. 4House of QualityHouse 1House 2(Customer requirement to Technical requirement)(Technical requirement to Component Characteristics)House 3House 4(Component Characteristics to process Operation)(process Operation to Quality Control Plan)Moses 58. NHCE QFD 1. Student Requirement: good education, industrial exposure, 100% placement. 2. Technical requirement: 100% admission, through Quality education and 100% placement. 3. Process planning: . providing 3 different types of admission Global, Professional, Executive. . Placement training .All final year students having eligibility compulsory should attend interview. 4. Quality control: curriculum, co curriculum, extra curriculum, placement.Moses 59. ISO 60. What is a standard?A standard is a document that provides requirements, specifications, guidelines or characteristics that can be used consistently to ensure that materials, products, processes and services are fit for their purpose.Namratha 61. What are the benefits of ISO International Standards?ISO International Standards ensure that products and services are safe, reliable and of good quality. For business, they are strategic tools that reduce costs by minimizing waste and errors, and increasing productivity. They help companies to access new markets, level the playing field for developing countries and facilitate free and fair global trade.Namratha 62. Popular Standards ISO 9000 - Quality management Make sure your products and services meet customers' needs with this family of standards. ISO 14000 - Environmental management Improve your environmental performance with this family of standards. ISO 3166 - Country codes Avoid confusion when referring to countries and their subdivisions with this standard.Namratha 63. ISO 22000 - Food safety management Inspire confidence in your food products with this family of standards. ISO 4217 - Currency codes Avoid confusion when referring to world currencies with this standard. ISO 639 - Language codes Describe languages in an internationally accepted way with this standard.Namratha 64. ISO 20121 - Sustainable events Manage the social, economic and environmental impacts of your event with this standard. ISO 27001 - Information security Ensure your organization's information is secure with this family of standards.Namratha 65. Namratha 66. Currently, the ISO 9000 series is comprised of the following international standards: ISO 9000 - Guidelines for selection and use ISO 9001 - Model for quality assurance: design, development, production, installation and servicing ISO 9002 - Model for quality assurance: production, installation and servicing ISO 9003 - Model for quality assurance: final inspection and test ISO 9004 - Quality management and quality system elementsNamratha 67. ISO 9000 series is comprised of the following quality Management Responsibility Quality Planning Contract Review Design Control Document and Data Control Purchasing Control of Customer-Supplied Product Identification and Traceability Process ControlNamratha 68. Inspection and Testing Control of Inspection, Measuring and Test Equipment Inspection and Test Status Control of Nonconforming Product Corrective and Preventive Action Storage, Handling, Packaging, Preservation and Delivery Control of Quality Records Internal Quality Audits Training Servicing Statistical TechniquesNamratha 69. FLOWCHART 70. Flowchart A flowchart is a type of diagram that represents an algorithm or process, showing the steps as boxes of various kinds, and their order by connecting them with arrows.Naveen K R 71. A flowchart is a graphic illustration of the steps and sequence of a process. A flowchart helps users understand a particular process. It can communicate and train others in the process, helping each individual or work group identify their part in the process. A flowchart can also be useful for examining and identifying inefficiencies, resulting in a new more effective and efficient process.Naveen K R 72. Circle: signifies beginning or end of a process Common shapes used in flowchart Arrow: identifies the direction of flow Box: identifies an individual step in the process Diamond : signifies where decisions are made in the processNaveen K R 73. NHCE Admission ProcessstartsAdmission to MBA in NHCEThrough PGCTYes, admissionThrough Kmat, Cmat, Management QuotanoStudent interested financial aid Yes, admissionNaveen K Rno 74. Apply for financial aidSubmit documents in admission Dep.Submit the bank ch. to acc. Dep.Make payments in bankReceive acknowledgementAttend classesExitNaveen K R 75. By:Naveen Karthic Manohar Nitish Moses Namratha