Organisation study at BILVA MOULDS PVT LTD

ORGANISATIONAL STUDY AT BILVA MOULDS PVT LTD

INDIAN ACADEMY DEGREE COLLEGE, BANGALORE Page 1

Chapter-1

Introduction

Organization study refers to the study of the organization as a whole and getting familiar with

various functional departments in the organization. This study was conducted in BILVA

MOULDS PVT LTD, Peenya II stage, Bangalore. The study is intended at getting a clear

picture of the organizational creation, to be trained how the authority flows down the levels

of management.

A Bilva mould has a well-trained team of engineers, man of production shop, which is

equipped with high productive good quality machines.

The art of mould developing comprises customers input and the requirements which are

delivered to the manufacturing team through reviews failure delivery committees codes and

programmes generated by eminent crew of programmes were transferred to the CNC team.

Customer’s technical specifications from the major input through review documents and their

quality system manual. Customer’s satisfaction criteria are obtained by way of submission

and approval of the control plans. Engineering change control processes ensures evaluation of

the effect of the changes and identification of activities.

Bilva products range is automotive Interior parts/ Exterior Parts /Grills & Plating parts,

Automotive two wheeler Parts, Appliances Parts, health care parts, etc.

All the moulds undergo rigorous testing before despatch. Sample articles with measured

dimensions are sent to the customer for approval and functional testing. Recorded moulding

parameters enable immediate production starts up after delivery of the injections moulds.

OBJECTIVES OF THE STUDY:

To Study about company profile.

To know Vision and Mission of the company.

To know organizational activities in all functional areas and relate this to theoretical

knowledge acquired.

To analyse the strength, weakness, opportunities and threats of company.



SCOPE OF STUDY:

This report is mainly focused on view of company’s profile and different departmental

information such as Mouldings and operation department. The project internship study is to

make different working department find the problem to give implication of solution.

LIMITATION:

Sometimes the management is not interested to disclose their documents to the

observer.

The attitude, co-operation and transparency of the management also affect the outcome

of the organisational study.

Organization study needs more time as its purpose is to study the overall structure and

operation of a business unit.



CHAPTE-2

INDUSTRY PROFILE

American inventor John Wesley Hyatt together with brother Isaiah Hyatt patented the first

injection moulding. Machinein 1872. This machine was relatively simple compared to

machines in use today: it worked like a large hypodermic needle, using a plunger to inject

plastic through a heated cylinder into a mould. The industry progressed slowly over the years,

producing over the years, producing products such as a collar stays, buttons and hair coms.

The German chemist Arthur Eichengrun and Theodore Becker invented the first soluble

forms of cellulose acetate in 1903, which as much less flammable than cellulose nitrate. It

was eventually made available in a powder form from which it was readily injection

moulded. Arthur Eichengrun developed the first injection moulding press in 1919. In 1939

Arthur Eichengrun patented the injection moulding of plasticized cellulose acetate.

The industry expanded rapidly in the 1940s because World War II created a hugedemand for

inexpensive mass produced products. In 1946, American inventor James Watson Hendry

built the first screw injection machine which allowed much more precise control over the

speed of injection and the quality of articles produced. This machine also allowed material to

be mixed before injection, so that coloured or recycled plastic could be added to virgin

material and mixed thoroughly before being injected. Today screw injection machines

account for the vastof majority of all injection machines. In the 1970s, Hendry went on to

develop the first gas assisted injection moulding process, which permitted the production of

complex hollow articles that cooled quickly. This greatly improved design flexibility as well

as the strength and finis if manufacture parts while reducing production time cost weight and

waste.

The plastic injection moulding industry has evolved over the years from producing combs

and buttons to producing a vast array of products for many industries including automotive,

medical, aerospace, consumer products, toys, plumbing, packing and construction.



BRIEF PROFILE OF THE ORGANIZATION:

Established manufacturing sector in the year 2005 in the name of BILVA MOULD

TECHNOLOGIES. We choose development of plastic injection moulds and

components, with the objective of providing total solution and the expertise that we

have in this field. We have changed our business form to BILVA MOULDS

PRIVATE LIMITED in the month of August 2013.

We are highly quality conscious and service oriented and willing to improve in those

terms. We have an impressive record of satisfied customers to our credit.

As we build and maintain our company’s environment, it is important to have a strong

foundation. That is why BILVA MOULDS PRIVATE LIMITED has the strength of

well experienced engineering team who represent the best talent in the industry.

BILVA MOULDS PVT LTD moulding unit is an ISO 9001:2008 Certified.

Moulding is a process of manufacturing by shaping liquid or pliable raw material using the

rigid frame work called mould or matrix. This itself may have been made using the pattern of

the final object.

A mould is a hallowed out block that is filled with a liquid or a pliable material like plastic,

metal or ceramic raw materials.

The liquid hardens or sets inside the mould adopting its shape. A mould is the count a part of

cast. The very common by – value moulding process uses to moulds, one for each half of the

object. Piece – moulding uses the number of different moulds. Each creating a section of

complicated object. This is generally only used for larger and more valuable objects.

The manufacturer makes the moulds is called the mould maker. The release agent is typically

used to make removal of the hardened / set substance from the mould easier. Typical uses for

moulded plastics include moulded cases and structural materials.

ACTIVITIES:

Product development

Mould design

Injection moulds for plastic components

Proto moulds and components

Supply of injection moulded components



Injection moulding is a manufacturing process for producing parts by injecting material in to

a mould. Injection moulding can be performed with a host of materials, including metals (for

which the process is called die-casting).Parts to be injection moulded must be very carefully

designed to facilitate the moulding process; the material used for the part, the desired shape &

the feature of the part, the material of the mould and the properties of the moulding machine

must all be taken to the account.

The varsity of the injection moulding is facilitated by this breadth of design consideration and

possibilities.

APPLICATIONS:

Injection moulding is used to create many things as gears, automotive parts and components

and most other plastic & fibre products are available today. Injection moulding is a most

common modern method of manufacturing plastic parts, it is ideal for producing high

volumes of the same objects.

Moulding uses arte ram or screw- type plunger to force molten plastic material into a mould

cavity: this solidifies into a shape that has conformed to the contour of the mould it is most

commonly used to thermoplastic & thermosetting polymers, with the volume used for the

former been considerably higher. Thermoplastics are prevalent due to characteristics which

make the highly suitable for suitable for injection moulding such as ease with which they

may be recycled, they versatility allowing them to be used in wide variety of applications

and there ability to soften and flow upon the heating. Thermoplastics also have an element of

safety over thermosets: if a thermo setting polymer is not ejected from the injection barrel in

a timely manner, chemical cross linking may occur causing the screw and check values to

seize and potentially damaging the injection moulding machine.

It consists of high pressure injection of the raw material into mould which shapes the polymer

into a desired shape. Moulds can be a single cavity or multiple cavities. In multiple cavity

moulds, each cavity can be identical and formed same parts or be unique and form multiple

different geometry during a single cycle. Moulds are generally made form tool steel, but

stainless steels and aluminium moulds are suitable for certain applications. Aluminium

moulds typically are ill- suited for high volume production or parts with narrow dimensional

tolerances, as they have inferior mechanical properties and are more prone to air, damage &

deformation during the injection and clamping cycles: however, aluminium moulds are cost



affecting in low volume applications as mould fabrication cost and time are considerably

reduced.

Many steel moulds are designed to process well over a million parts during their lifetime and

can cost hundreds of thousands of dollars to fabricate.

When thermoplastic s are moulded, typically pelletized raw material in a fed through a

hopper into a heated barrel with a reciprocating screw. Upon entrance to the barrel the

temperature increase and the Van der Waals forces that resist relative flow of individual

chains are weakened as are result of increases space between molecules at higher thermal

energy states, this process reduces its viscosity which enables the polymer to flow the driving

force of the injection unit. The screw delivers the raw materials forwarded, mixes and

homogenizes the thermal and viscous distributions of the polymer, and reduces the required

heating time by mechanically shearing the material and adding a significant amount of

frictional a heating to the polymer. The material feeds forwarded through a check valve and

collects at the font of the screw into a volume of material that is used to fill the mould cavity,

compensative for shrinkage and provided a cushion ( approximately 10% of that total shot

volume, which remains in the barrel and prevents the screw from when enough material has

gatherers the material is forced to high pressure and velocity into the part forming cavity to

prevent s liked in pressure, the process corresponding to a 95 – 98 % full cavity where the

screw shifts from a constant velocity to a constant pressure control. Often injection times are

well under I second .once the screw reaches the transfer position the packing pressures is

applied, which compensates for thermal shrinkage, which is quite high for thermoplastics

relative o many other materials. The packing pressure is applied until the gate (cavity

entrance) solidifies. Due to its small size the gate is normally the first place to solidify no

more material can enter the cavity: according the screw reciprocates and acquired material

within the moulds cools so that it can be ejected and be dimensionally stable. This cooling

duration is dramatically reduced by the use of cooling lines circulating water or oil from an

external temperature controller. Once the required the temperature has been achieved the

mould opens and an array of pins, sleeves, strippers etc., are driven forwarded to demould the

article. Then the mould closes and the process id repeated.

Bilva Moulds Private Limited is a Private organization incorporated on 23rd

April 2013. It is

classified as Non-govt Company and it is registered at Registrar of Companies, Bangalore. It

is involved in Manufacture of basic precious and non-ferrous metals.



Bilva Moulds Private Limited's Annual General Meeting (AGM) was last held on 30

September 2015 and as per records from Ministry of Corporate Affairs (MCA), its balance

sheet was last filed on 31 March 2015.

Bilva Moulds Private Limited's registered address is SHED NO01, SITE NO06,

SURVEYNO127, KEMPEGOWDA GARDEN BEHIND PEENYA BUS DEPOT, PEENYA

2ND STAGE BANGALORE - 560058,

BUSINESS TYPE EXPORTER, MANUFACTURE, SUPPLIER

SUPPLIER PRODUCTS FERROUS METALS, PLASTIC INJECTIONS, MOULDS,

GEARS, RODS, STEEL SHEETS, ETC.

MANAGEMENT

PROMOTERS:

R.SHANKARANAND

DIRECTOR

Area of specialisation: mould development

Relevant expertise: 22 years

M.SHASHIDHARA

DIRECTOR

Area of specialisation: marketing & costing

Relevant expertise: 12 years

Company Details

CIN U27205KA2013PTC068702

Company Name BILVA MOULDS PRIVATE LIMITED

Company Status Active

RoC RoC-Bangalore

Registration 68702

https://www.zaubacorp.com/company/BILVA-MOULDS-PRIVATE-LIMITED/U27205KA2013PTC068702



CIN U27205KA2013PTC068702

Number

Company Category Company limited by Shares

Company Sub

Category

Non-govt company

Class of Company Private

Date of

Incorporation

23 April 2013

Age of Company 3 years, 3 month, 11 days

Activity Manufacture of basic precious and non-

ferrous metals.

COMPANY OVERVIEW

To send goods or services across national borders for the purpose of selling or

realizing.

Exports function of international trade whereby goods produced in one country are

shipped to another country for future sale or trade. The sale of such goods adds to

producing nations gross output.

Bilva moulds undertake the production and supply of quality precision injection

moulded components.

It is involved in manufacturing of basic precious and non-ferrous metals. You can ask

for a company to be added to the front of the queue for updating.

New feature trade & commerce for SSI industries, plastics components production.

We are in to development of plastic injection moulds & supply of injections.

3ci business analysis for Bilva moulds pvt ltd. Business reviews and in Karnataka

which involved in manufacturing of basics precious metals and by line of business

without informing ROC, provided information will be incorrect.

https://www.zaubacorp.com/company/BILVA-MOULDS-PRIVATE-LIMITED/U27205KA2013PTC068702



We have changed our business form to BILVA MOULDS PVT LTD in the month on

August 2013. Of the following formats. Pro engineer’s parts files step, IGES output

for any other software.

Bilva moulds private limited is the 629th

best company in India which is involved in

manufacturing.



CHAPTER 2A

COMPANY PROFILE

MAKE: TAL V 700

CONTROLLER: SIEMENS 828D

TRAVERSE: X-1300 MM

Y-700 MM

Z -600 MM

Table size: 1450 mm x 660 mm

Spindle speed: 10,000 prm

Year of mfg: 2015

Make : tal v 650

Controller : siemens 828d

Traverse : x-1150 mm

Y-660 MM

Z –640 MM

Table size : 1200 mm x 600 mm



Spindle speed : 10,000 prm

Year of mfg : 2012

All the moulds undergo rigorous testing before dispatch. Sample articles with measured

dimensions are sent to the customer for approval and functional testing. Recorded moulding

parameters enable immediate production start up after delivery of the injection moulds.

MAKE: TAL V 500+

CONTROLLER: SIEMENS 810D

TRAVERSE: X-1150 MM

Y-660 MM

Z –640 MM



Year of mfg : 2007

Make : makino graphite milling machine snc64

Controller : fanuc

Traverse : x-600 mm



Y-400 MM

Z –400 MM



Year of mfg : 1998

SPARKING FACILITIES - INHOUSE

SINKER EDM



Cnc edm –dmc 645

Make: chmer

Travel x-600 y-400 z 500

Tank size: 1300 x 850 x 500

Edm –50mh

Make: chmer

Travel: x-500 y-300 z 300

Tank size: 1200 x 600 x 400

Edm –agietron compact 2

Make: agie

Travel: x-350 y-250 z 250

Tanksize:600x400x300

WIRE EDM –ASSOCIATES

A320-d

Make: sodick

Travel x-300 y-200 z 350

A500

Make: sodick

Travel x-500 y-350 z 220

Edm drilling machine



Make: taiwan

Travel x-300 y-200 z350

BASIC MACHINES AND ASSEMBLY

Praga surface grinding machine

Manford dro milling machine

Effico column drilling machine

Rotory polishing machine

5t crane

Other basic machines

INHOUSE INJECTION MOULDING FACILITY

fanuc all electric 50t 5 no

krauss maffei 50t 4 no

engel (tiebarless) 60t 1 no

arburg 75t 1 no

arburg 100t 1 no

Engel 300t 1 no

Mtc 10 no

Dehumidifier 5 no

INHOUSE INJECTION MOULDING FACILITY

•FANUC 50T



•KM 50 T

NHOUSE INJECTION MOULDING FACILITY



ENGEL 300 T

•ENGEL 60 T



ARBURG 75 T

•ARBURG 100 T

MEASURING INSTRUMENTS

Vernier Calipers (Least Count 0.01mm) 3 No’s

Outside Micrometers 0-75 mm set 2 sets

Slip Gauge Set 83 pcs 2 Sets

Digital height Gauge 0-150 mm 1 No

Vernier Height Gauge 0-300 mm 1 No

Vernier Height Gauge 0-600 mm 1 No

Lever Dial Indicator 0.01 mm 3Nos

Lever Dial Indicator 0.002 mm 1 No

Clock Dial Indicator 0.01 mm 1 No

Bore Dial Gauges 0-300 mm range set 1 Set

Micrometer 1 set



Moulding Technologies:

2k and 4k moulding

Plastic Injection Moulding

Gas assisted Injection Moulding

Low pressure Injection Moulding

Insert Moulding

In Mould Lamination

Blow Moulding

Slush Moulding

Vacuum Forming

Post Moulding Processes:

Ultrasonic Welding

Vibration Welding

Hot Foiling

Printing

Body Colour Matched Painting

Fabric Upholstery

Assembly

Thermo laminating

COMPONENTS GALLARY

Design capability is one of the core strengths of the Group. A strong manufacturing

background enables the Group to offer practical solutions designed for manufacturability.

The Group has main design centres in India and Australia. These centres are equipped with

state-of-the-art CAD/CAM/CAE software.

Design capabilities of the Group encompass all the related manufacturing areas - wiring

harnesses, connectors, terminals, moulded plastic components, injection moulding tools, rear

vision systems and complete module designing.

The Group provides design solutions for the automotive, consumer durable, electrical,

electronic and the office automation industries.



MIND has a specialized Engineering & design division that offers an extensive range of

services.

Product Engineering

Benchmarking & Tear Down

Packaging Study

Product Design & CAD Modeling

Manufacturing Feasibility

SE Activity

Prototype, Jigs & Fixtures Services

Rapid Prototyping (CNC machined plastic)

Soft Tooled Prototyping

Injection Moulding (Plastic)

Blow Moulding (Plastic)

Metal:Aluminum Pressure Die Cast, Sheet Metal Draw/Forming;

FCD50/Aluminum Casting

Thermoset Moulding:FRP/GRP

Batch Production

Value Added Services

Design Template Development; CAD Automation

Project Management & Data Management Systems

Technical Illustrations

CAD Data Conversion & Migration

Jigs and Fixtures – Design and Development



•VOLKS WAGEN INSCRIPTIONS

•VOLKS WAGEN UP INCRIPTIONS



VOLKS WAGEN FRONT EMBLEM

•VOLKS WAGEN FRONT EMBLEM



TOYOTA PROJECT –SEAT HEIGHT ADJUSTER

TOYOTA PROJECT –HEAD LAMP GARNISH



•FORD PROJECT -AIR INTAKE

REVERSE GUIDE CAMERA



•NISSAN –ASHOK LEYLAND PROJECT –HORN PAD & BODY COVER

• NISSAN –DUCT

BILVA MOULDS PVT LTD has expertise in providing complete solutions in metal working

right from manufacturing and marketing a wide range of standard and customised cutting

tools to machining of high precision metal components. The Group also provides advanced

thin film coating services.

By acquiring technologies from global technology leaders and coupling them with in-house

design and development expertise, BILVA MOULDS PVT LTD is capable of providing

highly customised cutting solutions. By expanding its range in the metal machining services,

BILVA MOULDS PVT LTD has become an integrated solution provider in metal cutting.



BILVA MOULDS PVT LTD undertakes metal working and the manufacture of various

forms of cutting tools, including Cubic Boron Nitride (CNC) and Polycrystalline Diamond

(PD) cutting tools and drills, high precision machined metal components and assemblies,

heat-sinks and sub-assemblies, bimetal band saw blades, manufacturing and re-sharpening of

broaches, manufacturing and regrinding of forming racks, high speed steel gear cutting tools

and advanced thin film coating services.

1. Cutting Tools

2. Gear Cutting Tools & Forming Racks

3. Bimetal Bandsaw Blades

4. Sintered Metal Parts

5. Precision Machined Parts

6. Thin Film Coating Metals

7. Aluminium Die Casted Parts

AIR GUN ASSEMBLY

http://www.motherson.com/cutting-tools.html

http://www.motherson.com/gear-cutting-tools.html

http://www.motherson.com/bimetal-bandsaw-blades.html

http://www.motherson.com/sintered-metal-parts.html

http://www.motherson.com/precision-machined-parts.html

http://www.motherson.com/thin-film-coating-metals.html

http://www.motherson.com/aluminium-die-casted-parts.html



AIR GUN ASSEMBLY

• AIR GUN ASSEMBLY



•BRAKE CYLINDER ASSEMBLY

•FLUID RESERVOIR ASSEMBLY



FORD PROJECT –BATTERY COVER

•FORD PROJECT –FOG LAMP COVER

•CUP HOLDER



FORD PROJECT –BUMPER SUPPORT PARTS

FORD PROJECT –BUMPER SUPPORT PARTS

FORD PROJECT –BUMPER SUPPORT PART



TATA ARIA PROJECT –GLOVE BOX

TATA ARIA PROJECT –UTILITY BOX



FORD ECO SPORT PROJECT –FRT & REAR ARM REST



TVS PROJECT –COVER

TVS PROJECT – TOOL BOX COVER



\

GM PROJECT – RADIATOR SHROUD

FAN



CONDENSOR SHROUD FAN



CHAPTER -3

ORGANIZATIONAL PROFILE

FUNCTIONAL DEPARTMENTS OF BILVA MOULDS

Production Department

Marketing Department

Finance/Accounts Department

Maintenance Department

Moulding Department

Directing, Coordinating, Reporting, Organizing, staffing & Budgeting is the part of personnel

management,

Personnel management performs lot of function in Bilva moulds.

1. Recruitment

2. Implementing.

3. Training

4. Cordial relationship of Industry

5. Disciplinary matters

6. Performance appraisal

7. Employee safety etc



OUR APPROACH

COMPONENT: AIR FILTER COVER

MATERIAL: PP 20% TALC FILLED

CONSTRUCTION:

Mastip hot sprue

Smc hydraulic cylinder for undercuts in cavity side

Complete high hard berrilium copper for core

Sleeve ejection

The product range includes:

Shock absorber components

Power train parts

Oil Water Pump components

Structural parts

Main Bearing Caps

Synchro Hubs

Sprockets/Pulleys

Suspension parts



MODEL FROM CUSTOMER

MODIFIED MODEL

APPROACH:

Here is an example to show our approach to the mould development. When we were asked to

develop new mould to replace the existing mould.

PROPOSED DESIGN INPUTS FROM OUR END:

Remove extra material and maintain even wall thickness

Implement direct hotsprue

High hard berrilium copper to improve cooling

Implemented sleeve ejection and eliminated elector pins in the center to give effective

cooling in core side.



IMPROVEMENTS AFTER: IMPLEMENTING OUR DESIGN INPUTS

Component quality enhanced by reducing sink marks and warpage due to uneven wall

thickness and imbalanced coolng

Component weight reduced by 17 grams

Cycle time reduced from 52 seconds to 28 seconds

ASSETS & FINANCIAL REPORT

All primary material about BILVA MOULDS PRIVATE LIMITED is shown in the table

below; in the text below more detailed and specialized information is submitted.

COMPANY STARTED BY YEAR INVOLVED IN THE TOP LOB MANUFACTURE.

We make efforts to place solely valid information in our database. But in view of the fact that

we have millions companies/organizations minor inaccuracies are possible. In event of you

found some imprecision or you have more actual information, we would appreciate if you

point it in the field below Bilva moulds private limited stated in 2013 i.e. 2 years old

company.

Three years ago BILVA MOULDS was marked by Bangalore Registrar of companies. It

belongs to entity of Company limited by shares, with authorized capital 2,500,000 rupee and

paid up capital – 2,500,000 rupee. Assigned registration number is: 68702, with Indian Non-

Government Company category. Ministry of Corporate Affairs shows 29 September 2014 as

a date of last annual general meeting (AGM). Last time Balance Sheet was filled on 31

March 2014. The company type is Unlisted Public Company with two owners/directors.

0

50

100

150

200

250

300

1970 1980 1990 2000 2010

Series 1

Series 1



Average age for main line of business (manufacture of basic precious metals and by

products (gold, silver and metals of platinum group) is 10 years i.e., this company is 8

years younger than its main industry.

Average age for the parent line of business (manufacture of basic precious and

nonferrous metals manufacturing of copper (includes basic processing, smelting

refining for production of base met) is 21 years i.e., this company is 19 years younger

than its parent industry.

Average age for the top line of business (manufacture of basic precious and non-

ferrous metals manufacturing of copper (includes basic processing, smelting refining

for production of base met) is 21 years i.e., this company is 19 years younger than its

top level industry.

Out of 745 companies Bilva moulds pvt ltd. Is 688th

of oldest company which is primarily

involved in manufacturing of basic precious metals and by products (gold, silver and metals

of platinum group) in India.

Out of 39 companies Bilva moulds is 36th

oldest company which is primarily involved in

manufacturing of basic precious metals and by products (gold, silver and metals of platinum

group) in Karnataka.

We make efforts to place solely valid information in our database. But in view of the fact that

we have millions companies/organizations minor inaccuracies are possible. In event of you

found some imprecision or you have more actual information, we would appreciate if you

point it in the field below

Average authorized vs. paid up capital.



FINANCIAL DETAILS

This inset shows all available financial data about BILVA MOULDS PRIVATE LIMITED.

Its authorized capital is 2,500,000 rupees. It’s Paid up capital is 2,500,000 rupees. Date of last

AGM (Annual general meeting) was last held on 29 September 2014 (two years ago). Its

balance sheet was last time filled on 31 March 2014 (two years ago).

Average of the authorized capital and paid up capital of for main line of business (

manufacture Of basic precious metals and by products ( gold silver, & metals of platinum

group) is 56478623 and 1616089 respectively i.e., the company has 4% authorization n and

20% paid up capital in compare to its main industry.

Average authorization capital and paid up capital for parent line of business (manufacture of

basic precious and non-ferrous metals manufacturing of copper (includes basic processing

smelting refining for production of base met) is 43486523 and 20532463 respectively i.e.,

this company has 6% authorized and 12% paid ip capital in compare to its parent history.

Average authorization capital and paid up capital for the top line of the business (manufacture

of basic precious and non-ferrous metals manufacturing copper (includes basic processing

smelting refining for production of base met) i.e., this company has 6% authorization and

12% paid capital in compare to its top industry.

0 10000000 20000000 30000000 40000000 50000000

MA .

MA .

MA.

BL .



BALANCE SHEET.

Assets Amt liabilities Amt

Cash 12,80,000

amount payable

90000

accounts receivable 30000 accrued expenses 45000

Prepaid rent 10000 Unearned revenue 10000

Inventory 25,00,000

Total current

liabilities 145000

Total current assets 3820000 Long term liabilities 99500

Total liabilities 3575500



CHAPTER-4

SWOT ANALYSIS

The following swot analysis highlights strengths, weakness, Opportunities and threats.

STRENGTHS

Better product quality and strong innovation skills: the company follows strict

measures in developing better product, which satisfies customers interests and desired

through innovative techniques.

Availability of latest technologies through in house researching development: as day

to day technologies are invent in the present competitive world.

Uniform culture: standard system of production and company culture is followed

uniformly throughout the company, thereby no deviation in its quality.

The factory is located at Peenya II stage, & has all infrastructure facilities. They

require quick movement of raw materials & finished products. Due to its proximity,

habitation movement of men and material are easy.

The company has modern manufacturing facility with maximum capacity



A very good dealership network, which ensures that the products reach every loop and

corner.

An ISO 9001 – 2008 certified company has its own brand image.

Creating branded experiences.

WEAKNESS:

Power may miscarriage here may result in utilization of Capacity. High oriented

cause due to excessive labour force

No systems to cheque for safety measures: no proper system exists to check whether

the worker is using safety or not.

Raw materials: costs & availability of the raw material is affected in every season.

Cost: the company has many departments which leads to high overhead cost.

OPPORTUNITIES

Increasing buying power & customer base in India as there has been anonymous

intakes for furnace machines the company has got the scope of increasing the profit.

Higher demand: as there is a demand for moulding machines in the market there will

an increasing in profitability because of the higher demand

Diversity: expansion of product portfolio to diversify an establish in this bigger

domestic market.

Better purchasing power: strong financial strength of the company has enabled a

higher purchasing power.

Production units: presents of production units in four states helps the company to

widen its market in national & international level.

THREATS

Entry of international players in domestic market: as India advancing economical

there has been increasing competition from the international company which affect

the sales of the company.

Exchange rate fluctuations: it affects the company’s overall revenues since the

majority of its components are procured from overseas.

Competitions: competition from other manufacturers of organised & unorganised

sectors can affect the sales rate of the company.

Cost: Excess inventory carries an additional cost which can affect the line of credit.



CHAPTER -5

FINDINGS, SUGGESTIONS AND CONCLUSIONS

FINDINGS

It takes times to find good suppliers and build the partnership, not only in china, but all over

the world. The expectations and understanding would be very important for the success, the

companies should try to build partnership with their suppliers if they got they best one that

would be very helpful for your mould suppliers understood your requirements and

expectations.

1. There are lots of different standard mould makers in India.

2. The most important and difficult thing is to choose the right mould maker for a Company

at the beginning.

3. Although it's kind easy to find a well-knows mould shop in UK, Germany, US and Japan,

but to find a good mould maker in India with reasonable price is really not as difficult

as we think.

4. We should know something about the Indian mould market, where are for low prices

where are for low quality...

SUGGESTIONS & RECOMMENDATIONS:

There is no doubt BILVA MOULDS is very organized moulds company. Still there is always

room for improvement and following are some measures I suggest for improving the

performance of the company.

a. Decisions making should be decentralized middle and lower level management

should have participation in decision making.

b. Company should have separate organized marketing department.

c. Company should try to reduce workload.

d. Promotions, increments and benefits should be performance based in the company.

e. The company should build a dispensary for workers in the premises.

f. Company shouldn’t depend upon large customers it should also try to capture small

ones.

g. Company should try to develop over all thinking in employees, not only

departmental thinking.



h. Company should try to create interdepartmental coordination and harmo

CONCLUSION

The study indicate the positive aspect is that the company insist on good labour relation and

works for good harmony within the organization .More than earning profit the company

concentrates on many other aspects that it needs to survive the competition in the market .

Employee motivation is most required in the organization. Many employees require

motivation in order to achieve productivity.

The company has effective departments where in the employees are given good

remuneration, incentives and extensive care is taken by providing facilities.

The organization has excellent communication system as the organization’s short term and

long term goals are communicated to the employees on regular basis.



BIBLIOGRAPHY

REFERENCE TEXT BOOKS

TEXT BOOKS

AUTHORS PUBLICATIONS EDITION YEAR

1. What is mould John Olsen Tech mould inc. 2nd

edition 1998

2. Plastic injection

moulding Douglas M. Bryce

Society of

manufacturing

engineers

1st edition

(illustrated) 1996

3. Comprehensive

Injection

Moulding

R.C. Batra CBS 5th

edition 2011

4. Injection Mould

design,

Engineering 2E

Kazmar.D Hanser (E.book) 2nd

Edition 2016

5. Injection

Moulding

Machines

Friedrich Johannaber Hanser gardner 4th

Edition 2007

6.organisational

behavior MoorHead/Griffin A.I.T.B.S 6

thedition 2000

7.Industrial

marketing

Francis Cherunilam Himalaya 1st edition 2006



. Website :

www.bilvamoulds.com

8.Human resources

management

V.K. Sharma Viva book limited 5th

edition 2002

9.Product and

sales management P.K Gupta Himalaya 4

th edition 2011

10.Financial

accounting S. Anil Kumar Himalaya 1

st edition 2004

Education

Organisation study at BILVA MOULDS PVT LTD