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Roxtec solutions for the Nuclear Industry
Citation preview
2011
™
Who is Roxtec?• World’s leading manufacturer of
modular sealing systems.
• Founded in 1990-Sweden
• The only modular sealing system in the U.S with direct local support.
• Coast to Coast distributors and sales professionals in the U.S.
Scope of what we do:
• Sealing demands covered: Roxtec seals against Fire, Gas, Vapor, Water, Dust, Air, and rodents. Also includes hazardous locations.
• Applications: Seal cables on walls and floors, all types of cabinets, underground, and pipes with one product.
Roxtec 2003-5-1
U.S. Nuclear Projects using Roxtec
2011
Multidiameter™
Only 6 basic size modules enable: • adapt to cable / pipe diameters
from 0.118” to 3.98• Easy Planning• Smaller Stock• Fast and Reliable Installations• Future Included• Lower cost of ownership
The ability to peel away interior module layers to fit around cables and pipes of varying diameters
• All Roxtec modules are made with Roxylon™• Halogen-Free EPDM-Based Rubber• Excellent smoke and fire resistance (elastomeric)• High level of insulation and vibration damping • Excellent resistance against UV, radiation and
chemicals. • Long lasting material
Why EPDM rubber blocks?
Field/contractor based decisions (the bad stuff)
2011
Field/contractor based decisions (the sloppy mess)
2009
Four Typical ApplicationsWalls And Floors
Pipe Penetrations
Vaults/Undergroundund
Cabinets
Application examples - Nuclear power
Connection boxes
Terminal boxes
Wall transits
Cable tunnels/culverts
Power infrastructureI/C cabinets Substation
2011
Rectangular solutions:Walls and floors with larger amounts of cables/pipes (cable tray, switch gear)
•UL1479 – Up to 4 Hours•Water Tight 58 PSI•Gas Tight•For new and retrofit applications•Virtually unlimited configurations• Future capacity for expansion included
2011
R Seal: For round penetrations with multiple penetrants.
•Fire Stop•UL1479 – Up to 4 Hours
•Water Tight up to 58 PSI•Gas/air Tight•For new or retrofit applications•UV Resistant•Standard stainless 316 fittings
2011
RS Seal: Conduit, pipes, underground, cored holes, conduit/hole plug
•Fire Stop•UL1479 – Up to 4 Hours
•Water Tight up to 58 PSI•Gas/air Tight•For new or retrofit applications•UV Resistant•Standard stainless 316 fittings
2011
Wall & Floor ApplicationsHABOG interim storage facility, The Netherlands
2011
Cables or pipes, multiple types.TVO, OL 1 and 2, Finland
Cable Tunnels / Culverts Applications
Retrofit applications
2011
Retrofit applications/capacity expansion
Oconee Nuclear Station, Seneca, SCUnderground Applications
2011
Wall & Floor ApplicationsCables & Pipes – Round solutions
2011
Seal pipes individually. New or retrofitNuclear facility in US (undisclosed)
2011
Manholes and vaults-Water seal
2011
Underground: TVA-Sequoyah
2011
Underground: TVA-Sequoyah
2011
TVA, Plant Sequoyah
2011
Conduit Seal Applications
Conduit Seal Applications (DCP1950)
2011
Cabinets & Enclosures
2011
•Meet UL/Nema 4, 4x,12,13•Prevention of Rodent Intrusion•Ability to Pull Pre-Terminated Cables Without Cutting and Reconnecting•Significant Space Savings on Equipment•Variety of Materials & Finishes Available
Cabinets & Enclosures
Roxtec 2003-5-1
2009
2009
Modular Building Applications
Wall entry (outside)
Wall entry (Inside)
2009
Modular Building Applications
2009
Modular Building Applications
2011
Modular Building Applications
2011
Modular Building Applications
2011
Modular Building Applications
Additional ProductsAvailable in Wall & Floor and Cabinet & Enclosure Product Lines
ATEX / EX
BG EMC
Roxtec 2003-5-1
Installation Training
2009
Thank You
Roxtec TCO Comparisons
Objective• Compare Roxtec against various
firestop methods and evaluate:– Material cost
– Installation cost
– Re-installation cost (cost to add cables in the future)
Roxtec vs others• Application1: New installation in 6 inch
existing concrete wall• (60) 1 inch
cables• 2 hr fire rating
• Product: Fire bricks, compound, pillows
• Objective: What is labor and material cost with these methods?
• Application2: need to add 10 more cables• Objective: What is Total Installed Cost
for this project after 2nd installation?
Bricks Pillows Compound RoxtecFirst Installation
Material $3,249.77 $1,647.25 $991.27 $1,405.72Labor $983.40 $919.60 $1,092.08 $288.75Total $4,233.17 $2,566.85 $2,083.35 $1,694.47
Second InstallationMaterial $49.46 $40.75 $626.19 $0.00
Labor $524.70 $435.88 $712.58 $52.80Total $574.16 $476.63 $1,338.77 $52.80
TOTAL PROJECT $4,807.33 $3,043.48 $3,422.12 $1,747.27SAVINGS 63.65% 42.59% 48.94%
Total Cost of Ownership
TCO after 4 installations
TCO Material vs Labor
Summary• Roxtec is the lowest TCO• Roxtec is the lowest maintenance cost• Over the life of the building, Roxtec is
the lowest labor AND material cost• Roxtec does not require a specialty
contractor to install which saves the owner even more
• Lowest MRO cost over life of building
2011