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1
Industrialised Building System (IBS)
1. What is IBS?
2. Why IBS?
2.1 To our economy?2.1 Job Opportunities?
3. Types of IBS?
4. Problem Faced by IBS
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Industrialised Building System (IBS)
1. What is IBS?
“A construction technique in which components are manufactured in a controlled environment (on or off site), transported, positioned and assembled into a structure with minimal additional site works”
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1.1 History of IBS
Industrialised Building System (IBS)
a) Concept IBS in not new and can be traced back to as early 1624
b) In 1624, panellised timber houses were shipped from England to the new settlement in North America
c) 1851 Crystal Palace in Hyde Park, London and 1889 Eiffel Tower, Paris
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Industrialised Building System (IBS)
Crystal Palace, Hyde Park
During construction 1840
Picture taken in 1851
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Industrialised Building System (IBS)
During construction 1878
Picture taken in 1945
Eiffel Tower, Paris
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1.2 History of IBS in Malaysia
Industrialised Building System (IBS)
a) Concept IBS in Malaysia is not new
b) In 1966 the two pilot project started by using IBS concept. Namely?
i) Pekeliling Flat, Kuala Lumpur
ii) The Rifle Range Flat, Penang
c) In 1981-1993 PKNS acquired pre-cast concrete technology from Praton Haus International, Germany to built housing project
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1.2 History of IBS in Malaysia
Industrialised Building System (IBS)
KLCCPekeliling Flats LRT Station
KL Tower
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1.3 Characteristics of IBS
Industrialised Building System (IBS)
1.3.1 Five Characteristics of IBS are :
a) Industrial production of components though prefabrication
b) Reduced labour during prefabrication of components and site worksc) Modern design and manufacturing method using CAD/CAM
d) Systematic Quality Control i.e ISO 9000
e) Open Building System i.e permitting hybrid applications
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2. Why IBS
Industrialised Building System (IBS)
Budget Speech 2005“The Government is determined to ensure that every Malaysian will have access to affordable homes. During the period 1971-2003, the Government constructed 490,000 units of low-cost houses. The government intends to provide an additional 100,000 units of affordable homes to be implemented through the Industrialised Building System (IBS).This system will ensure quality, save cost, create a safer and cleaner working environment as well as reduce the dependence of foreign workers”
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2.1 The Current Scenario of Malaysian Construction Industry
Industrialised Building System (IBS)
This can contributes : Messy Sites, High Wastage, Labour Intensive, Low Quality and Delays
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2.2 Social Problems
Industrialised Building System (IBS)
a) Currently 75 foreign workers out of 100 construction workers
b) There are 318,000 foreign workers in Malaysian Construction Industry
Let say one foreign worker gain RM400 pe rmonth;RM400.00 x 12 months = RM5,000 per year,
318,000 x RM5,000 = RM 1.59 Billion per year
It shows the High outflow of Ringgit
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2.3 Benefits
Industrialised Building System (IBS)
a)Reduction of site labour
b)Minimal Wastage
c)Less site material
d)Cleaner environment
e)Controlled quality
f) Neater and safer sites
g)Faster project completion
h)Lower total construction costs due to the above
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2.4 Case Study
Industrialised Building System (IBS)
Parcel 5 & 6, Precinct 9
750 units (900 sqft)
Durations : 18 months
Parcel 4, Precinct 9
520 units (1000 sqft)
Durations : 18 months
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3. Types of IBS
Industrialised Building System (IBS)
3.1 In general, the construction method can be classified into 4 categories :
a) Conventional Methodb) Cast-in situ
c) Composite Method
d) Fully prefabricated
3.2 Method b,c and d can be classified as non conventional methods and all types of IBSs are categorized under these three
1st ASSIGNMENT
-Form a group which is consist min of 5 members.
-Each group will elaborate what is a), b), c) and d)
-Please attach pictures and references to support your finding.
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3. Types of IBS (cont’d)
Industrialised Building System (IBS)
3.3 The construction method can be classified into 4 categories :
Construction Methods
Conventional Non Conventional
Cast in-situCompositeFully Prefabricate
On site Off site
Precast ConcreteLoad Bearing
BlockSandwich Panel Steel Frame
Frame Panel Box
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3. Types of IBS (cont’d)
Industrialised Building System (IBS)
3.4 Based on structural aspects, IBS can be divided into five major types :
3.4.1 Type 1 : Pre-Cast Concrete Framing, Panel and Box System e.g: Pre-Cast Columns,
Beams, Slabs, Staircase, Toilet
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3. Types of IBS (cont’d)
Industrialised Building System (IBS)
3.4.2 Type 2 : Steel Formwork Systems
e.g: Tunnel Formwork, Beam, Column and slab moulding form
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3. Types of IBS (cont’d)
Industrialised Building System (IBS)
3.4.3 Type 3 : Steel Frame System
e.g: Steel Beam, columns, portal frames, roof trusses
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3. Types of IBS (cont’d)
Industrialised Building System (IBS)
3.4.4 Type 4 : Prefabricate Timber Frame System
e.g: Timber frame, timber roof trusses
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3. Types of IBS (cont’d)
Industrialised Building System (IBS)
3.4.5 Type 5 : Blockwork Systems
e.g: Interlocking concrete masonry unit (CMU), lightweight concrete blocks
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4. Problems Faced by IBS
Industrialised Building System (IBS)
a) Only 15% contractors using IBS, Why?
i) Lack of Expertise / Lack of Experience
ii) Cost
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Industrialised Building System (IBS)
4.1 Lack of Expertise / Lack of Experience
4. Problems Faced by IBS
a) Lack of experience practicing/designing IBS by the consultants/contractors/clients
b) Short of experience workers in the manufacturing and installation works (most of them are foreign workers)
c) Defect works by previous pre cast system (close system)
d) QS lack of experience pricing the IBS projects (most of them not pricing the total cost of project)
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Industrialised Building System (IBS)
4.2 Cost
4. Problems Faced by IBS
a) Only 15% contractors using IBS, because the low labour cost in this country is the root causes
b) Labour cost is cheap, so why IBS?