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How Will Your Ability to “Survive” In the DownturnEnable You To “Thrive” In The UpturnBy Pierre MinguetLogiChem 2011 will be the event's tenth anniversary and an opportunity for the most senior chemical supply chain & global logistics directors from the European chemicals community to come together once again share experiences, make new contacts and benchmark the latest chemical supply chain initiatives. Not only will LogiChem 2011 be a chance for the chemical industry to reminisce about the last ten years but an opportunity to shape the next decade. To celebrate a decade of LogiChem, there will be an exciting three day programme filled with networking opportunities in our new location, Antwerp.
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How Will Your Ability To “Survive” In the Downturn
Enable You To “Thrive” In The Upturn
Pierre Minguet – Business Director, Polystyrene
April 2010
2
Agenda
� Context of Changes
� The case of the “Polystyrene Industry”
� Volatility
� The Supply Chain Equation
� Knowing the Business, in detail.
� The place of the Customer.
� Key take-away.
3
A World of Change
And You Know What ?
4
The Polystyrene Industry has changed
Total : 685 kta or 22 % of 2005 capacity
3090 kta in 2005
Dow Barry, UK, Nov 05 (75 kta)
Linpac, UK, Jun 06 (35 kta)
INEOS NOVA, UK, Oct 06 (180 kta)
BASF Tarragona, Dec 06 (70 kta)
Total Gonfreville, Dec 06 (40 kta)
2405 kta
Dow Terneuzen, Dec 08 (50 kta)
Dow Bilbao, May 09 (65 kta)
BASF Ludwigshafen, Jun 09 (80 kta)
INEOS NOVA, NL, Sep 09 (90 kta)
5
The ‘Fixed Points’ and …
IN
Dow
Polimeri
Total
Synthos
BASF
6
De
man
de
PS
Eu
rop
e 2
007-2
009
50
60
70
80
90
10
0
11
0
janv-07
févr-07
mars-07
avr-07
mai-07
juin-07
juil-07
août-07
sept-07
oct-07
nov-07
déc-07
janv-08
févr-08
mars-08
avr-08
mai-08
juin-08
juil-08
août-08
sept-08
oct-08
nov-08
déc-08
janv-09
févr-09
mars-09
avr-09
mai-09
juin-09
juil-09
août-09
sept-09
oct-09
Sourc
e : E
stim
atio
n In
eos-N
ova
(Base 1
00 -
Ja
nu
ary
2008)
Vo
latility
Sourc
e : E
stim
atio
n In
eos
Nova
7
The Logistics Equation
FASTER + CHEAPER = BETTER
AND clearly, three significant Sources of Value are also :
• Flexibility• Safety / Stewardship• Service
8
“Nicole”
� Customer Focus:
� One Single Point of Accountability for the Sales Force in the Supply Chain Area.
• Nicole is the point of Engagement with Service Providers.
� The “BAR” session
• Platform for discussing logistics issues with the Business.
� Customer Survey to measure your position relative to competition.
� You may not like the outcome but,
� It drives solid improvements to your business !
9
The Analytical Side of Supply Chain
Volum
e
Margin by Customer
Knowledge of margin by customer, by plant (ship-to), by grade, by pack type
Margin
Cumulative Sales Volume
10
Information Management
� The Flow of “Information” is as important as the flow of “Products”.
� Reliability of data is key …. Variable Costs, Timeslots,
� Cannot operate a system being blind …. ATP
� Quest for Greater Efficiency …. Fixed Costs
11
Summary & Key Messages
� Tough market which requires flexibility from our Supply Chain Partners.
� Structurally
� On a month to month basis.
� The Long Term seems often to be a year.
� Sources of Value are Costs, Speed, Safety
� Availability and Integrity of data to support analyses
� Customer focus
� Benchmark yourself versus your competitors
� Efficiency of our Collaboration for Mutual Business.