DAIRY PROJECTCASE STUDY

BHESTAN PANJRPOL

• LOCATION – Bhestan ,Surat

• SITE AREA – 3,80,100 sq.m

• BUILT UP AREA – 25,000 sq.m

• PRODUCTION - 1100 LPD from 178 milking cows

• COW BREEDS – hoistein, gir, kangrej, jersey

• DEPARTMENTS-

PRODUCTION

PACKAGING

site area94%

built up area6%

Area (sq.m)

site area

built up area

INTRODUCTION

Legend

1.admin(60sq.m)2.staff quarters(220sq.m)3.milking parlour(50sq.m)4.fodder godown(290sq.m)5.biogas plant(50sq.m)6.grazing area7.milking cow shed(1410sq.m)8.pregnancy stage(580sq.m)9.delivery cow shed(150sq.m)10.pre delivery cow shed(180sq.m)11.maturity cow shed(450sq.m)12.service bull shed(150sq.m)

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Entry

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Key planN

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The site is located near Bhestan railwaystation . Site area is 3,80,100 sq.m and 94%of it is used for cultivation.

SITE - LAYOUT

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Ideal layout

• Delivery ward –the pregnant cow iskept here for 7 daysbefore giving birth tocalf.

• Pre Delivery ward –the pregnant cowis kept here forone month beforegoing to deliveryward.

• Grower stage -the calf is kepthere for 6months afterits birth.

• Maturity stage –the calf is kepthere for 2 to 3years after itsgrower stage.

• Pregnancy stage –the service bull iskept here with themature cows.

• Milking stage –the lactation periodof cow is about 10months .About 12 to14 months after thebirth of her previouscalf, a cow will calveagain, thus providingmilk.

plan

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CATTLE SHED

plan

DATE NEW BORN DEATH COW OX MALECALF

FEMALECALF

BULL BUFFALO MALE HEIFER

FEMALEHIEFER

TOTAL

NO.

TAG NO.OF COW

13-7-16 11626 -1 348 14 73 255 11 113 20 56 890

14-7-16 348 14 73 255 11 113 19 56 889

COW BREED

NO.

GIR 184

KANGREJ 20

MIXBREED

414

CALVES 69

TOTAL 687

CATTLE RECORD

1.Parlour - paralell stallwork2.Milk cooling- and storage tank3.System cleaning unit4.Vacuum supply system

The milking parlour runs onCIP(cleaning in place)system.12 cows get milked ata time.it takes only 5 minutesto milk a cow. The averagemilk produced by a cow is3.77 litres.

5m

2m1.5m

plan

MILKING PARLOUR

Calf’s weight is checked here after birth

Travis – the cow is kept here for treatment.

Chop cutter – the sugarcane waste is chopped which is used as fodder

Terex machine – the machine rotates 360 degree and is used to lift the waste.

Chillar unit – 1000lit. Milk is chilled in one unit.

Seed sowing machine

MACHINE UNITS

Milking and grower stage

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Milking and grower stage-

The columns are placed at the interval of 2meters in the shed. An automatic drinking container is placed between two cows. The manjar( where the cattle fodder is kept) is approximately 40cm wide. The walkway is 1.2m wide and the passage between the grower and milking shed is 3meters.The height of the shed is 9meters.

manjar

Milking cows are kept here

Grower calves are kept here

Passage for trucks to unload fodder in manjar

1.2m wide walkway

CATTLE SHED - LAYOUT

pathway

Passage for fooder manjar

Drinking water