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A NOVEL MULTIPLE STAGED LEACHBED DIGESTION SYSTEM FOR THE TREATMENT OF DRY-LOT FEEDLOT AND DAIRY MANURES March 31, 2015 Lucas Loetscher Sybil Sharvelle Department of Civil and Environmental Engineering Colorado State University

A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

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Page 1: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

A NOVEL MULTIPLE

STAGED LEACHBED

DIGESTION SYSTEM FOR

THE TREATMENT OF

DRY-LOT FEEDLOT AND

DAIRY MANURESMarch 31, 2015

Lucas Loetscher

Sybil Sharvelle

Department of Civil and Environmental Engineering

Colorado State University

Page 2: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

The Feedstock- Mount Manure

Page 3: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Ag/Waste Generation in

Colorado

Page 4: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures
Page 5: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures
Page 6: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Colorado Manure Wastes % TSBCMP L CH4/kg

Waste

Dry scrape dairy manure 53.1% 23.2

Freshly horse manure 29.9% 35.2

Dairy/horse manure 31.3% 15.6

Wet scrape dairy manure 18.7% 14.0

Dry scrape dairy manure 88.7% 15.9

Dry scrape dairy manure w/ straw 78.8% 49.5

Diluted dry scrape dairy manure 30.9% 13.7

Highly Variable - Yet Promising BCMP

Manure Waste Characteristics

Page 7: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Colorado Manure Wastes % TSBCMP L CH4/kg

Waste

Dry scrape dairy manure 53.1% 23.2

Freshly horse manure 29.9% 35.2

Dairy/horse manure 31.3% 15.6

Wet scrape dairy manure 18.7% 14.0

Dry scrape dairy manure 88.7% 15.9

Dry scrape dairy manure w/ straw 78.8% 49.5

Diluted dry scrape dairy manure 30.9% 13.7

As excreted most of these manures are below 12% TS

Manure Waste Characteristics

Page 8: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Digester Types

Page 9: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Colorado Manure Wastes % TSBCMP L CH4/kg

Waste

Dry scrape dairy manure 53.1% 23.2

Freshly horse manure 29.9% 35.2

Dairy/horse manure 31.3% 15.6

Wet scrape dairy manure 18.7% 14.0

Dry scrape dairy manure 88.7% 15.9

Dry scrape dairy manure w/ straw 78.8% 49.5

Diluted dry scrape dairy manure 30.9% 13.7

As excreted most of these manures are below 12% TS

Manure Waste Characteristics

Page 10: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Compositing

Tank

Leachate Bay

Leachate Bay

Leachate Bay

Leachate Bay

Fixed Film

Reactor

Leachate Flow Path

Biogas Flow

Hydrolysis Reactors

Acetogenic Reactor

Hydrolysis Reactors

Methanogenic Reactor

Our System

Page 11: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Leachate Bay 1

Leachate Bay 2

Leachate Bay 3

Leachate Bay 4

Leac

hat

e St

ora

ge

Fixe

d F

ilm D

iges

ters

Basic Leachate Production

Schematic

Page 12: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

LBR System Advantages

Reduced water requirements

Substrate flexibility

Potential for reduced capital costs

Superior process control

Process upset is easy to correct

Page 13: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Biogas Production for Various

Wastes

Page 14: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Lab and Demonstration Scale

Projects

Page 15: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures
Page 16: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Demonstration Scale

Page 17: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

To Scale LBR Module

Page 18: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

To Scale LBR System

Page 19: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Commercial Scale Representation

Page 20: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Vision for Future Developments

Page 21: A Novel Multiple Staged Leachbed Digestion System for Treating Dry Feedlot & Dairy Manures

Acknowledgments

Colorado Agriculture Experiment Station

Colorado NRCS

Colorado Bioscience Discovery Grant

Colorado Governors Energy Office