Your solution partner in Russia
June 2014
Aktrion Contract is a joint venture of “Aktrion Automotive” from ( the UK) Assitec (IT)
“Contract-Turkey”(TR).
The company is established in November 2013 for the operations in Russian Federation as a Russian Limited Liability
Company (OOO).
OOO Aktrion Contract
International presence throughout the World:
Worldwide Support
Europe:• Austria• Germany• France• Italy• Poland• Romania• Russia• Slovakia• Spain• Turkey• UK
America:• Argentina• Brazil• USA
Asia:• China• India
Africa:• South Africa
Global References
Support in Russian Federation
Head office: Moscow
Active service centers: St. Petersburg, Kaluga, Moscow
Planned service centers:(in May – June 2014)
Elabuga / Naberezhnie Chelny, Togliatti, Nizhny Novgorod
Moscow
Nizhniy Novgorod
Naberezhnie Chelny / Elabuga
St. Petersburg
Kaluga
Togliatti / Samara
EngineeringReporting:• Inspection Results Summary• Safe VIN• Output Efficiencies Constraints• QOS Data• Cost / Revenue Status• Order Depletion• KPI Status Review
Continuous Improvement Philosophy: Proactive Process Controls• Process FMEA• Mistake Proofing• Robust Corrective Action• 8D / 5 Why• Continual Improvement
AQS QOS
PART No: 14803877900
Ref. 2009Mon w/k
10 Tue w/k
10Wed w/k
10Thu w/k
10Fri w/k
10Mon w/k
11Tue w/k
11Wed w/k
11Thu w/k
11Fri w/k
11
AA1 Button Height 475 48 2 2
AA2 Incorrect Part 313 2 4 6
AA3 Short Shot 15 1
AA4 Malformed/Twisted 576 34 17 12
AA5 Contamination 1,180 113 98 285
AA6 Broken 13 1
AA7 Sink 13 1 232
AA8 Scuff/Scratch 227 14 16 66
AA9 Underspray 2 7 1 1
28
Total 2,842 0 218 141 604 0 0 0 0 0 0 0 0
Input 26,500 2,600 3,900 5,200
PPM 107,245 #DIV/0! 83,846 36,154 116,154 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
PAE Best
PAE Worst
Target 500 500 500 500 500 500 500 500 500 500 500 500
Defect
PPM Trend and Target 2009 Cumulative Defect Analysis
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2009 Mon w/k 10
Tue w/k 10
Wed w/k 10
Thu w/k 10
Fri w/k 10
Mon w/k 11
Tue w/k 11
Wed w/k 11
Thu w/k 11
Fri w/k 11
PPM PAE Best PAE Worst Target
13,796
8,508
419
16,728
43,874
366 6,
440
8,455
05,000
10,00015,00020,00025,00030,00035,00040,00045,00050,000
In Our Process Control module, we provide services needed by companies as a periodic or wishes to use for specific periods to reduce the cost of white-collar service
1. PPAP Preparing Audit Approvement2. SQE OUTSOURCING3. QUALITY ENGINEERING4. PROCESS AUDIT Pcpa Rpo Cqi-9 Cqi-11 Qsb5. PRODUCT AUDIT
Process Improvement
Kick-Off meeting Team Planning General Planning Training the team Definition of processes Creating check and defect
list Planning of improvement
actions due to KAIZEN or PPS methods
Action plan Review of process outputs Completing improvement
process Creating work report Evaluation of test results
Systematic approach to closing of process or system performance gaps through streamlining and cycle time reduction, and identification and elimination of causes of below specifications quality, process variation, and non-value-adding activities
Supplier Development
STA representatives
Supplier process & system audits
Monitoring and follow-up of corrective actions
Continuous improvement
Supplier coaching and training on automotive standards
(APQP, PPAP, G8D, FMEA, SPC, MSA, CQI-9, etc)
Qualified auditorsment Risk Assessment
Likelihood Severity AUDITOR
Extremely unlikely 1 1 DATE
Unlikely 2 2 AKT
Likely 3 3 J OB NUMBER
Extremely likely 4 4 DISCRIPTION
Almost certain 5 5 E- TRACKER
(RIDDOR = REPORTING OF INJ URIES, DESEASES,AND DANGEROUS OCCURRENCES REGULATIONS 1995) MODEL
Hazard
Pers
on
s
Aff
ecte
d
RiskCurrent Control
Measures
Current Risk
Rating (L x S = Total)
Revised Control Measures (I f PPE is required, record on
safety person)
Revised Risk
Rating (L x S = Total)
Resp. Date Completed
L S T L S T
OP V TL
Operators should be made aware of Truck activity in the area, and wear hi-vis vests and adequate footwear at all times. No work allowed in Gangway areas.
1 5 5 0
OP V TL
Operators must not be allowed to work during active overhead operations. Hard Hats must always be worn when overhead dangers prevail.
1 5 5 0
OP
Manual lifting awareness training to be provided by Team Leader. Safety shoes must be worn. Appropriate gloves to be worn where necessary.
3 2 6
Define glove specification appropriate to task (if necessary). Operative to wear during activity.
2 2 4 TL Before J ob Start
OP V TL
5S audit of work area and CA, prior to job start. All obstacles to be removed / cleaned where possible, others to be clearly marked / guarded.
2 2 4 0
OP
Ensure lighting meets specified requirements for tasks. When this cannot be achieved allow adequate rest allowance or minimse operator exposure by job rotation.
1 2 2 0
OP V TL
Review and supply of appropriate workwear / PPE to combat effects of any excessive working conditions.
1 2 2 0
OP
Speed limits / Parking Regulations must be complied with, only authorised / qualified people must drive Production or Non-Production Vehicles.
1 5 5 0
QR074RA ISSUE 03 J UNE 2010PAGE NUMBER OF 4
ALL PERSONS AFFECTED MUST SIGN THE WES / RA REGISTER TO CONCUR TRAINING AND UNDERSTANDING BEFORE J OB STARTKEY: OP - AQS Operator V - Visitor TL- Team Leader
Minor injury (first time visit)Moderate injury (lost time
accident)
Serious injury (RIDDOR reportable)
Major injury (RIDDOR reportable)
Catastrophic injury (fatality)
I nadequate lighting
1
GENERIC ELEMENTS LISTED BELOW; ANY ADDITIONAL SPECIFIC REQUIREMENTS MUST BE ASSESSED AND REVIEWED WITH ALL PERSONS AFFECTED BEFORE JOB START
Moving Vehicles: Fork Lift Truck / Trailers/ Producton Vehicles
Cranes or overhead handling / production equipment in use
Manual handling: Lifting or moving parts.
Obstacles on floor / Condition of floor surface
Work environment: Weather /Temperature
Driving Production and Non-Production Vehicles on site
Pedestrian / Truck / Vehicle collision. Potential serious injury or death.
Hit by overhead equipment or falling objects. Potential serious injury or death.
Unsafe: Weight / Size / Shape / Points of Grip. Back strain, drop on feet.
Trips, slips, falls.
Potential eye strain, headaches, tiredness and stress.
Too hot may cause excessive perspiration, tiredness / dizzyness. Too cold can cause colds, flu and numbness. Rain can cause wet clothes and associated illnesses.
Colliision with pedestrians, other vehicles or property
Severity
1 2 3 4 5 1 1 2 3 4 5 2 2 4 6 8 10 3 3 6 9 12 15 4 4 8 12 16 20
Liklih
ood
5 5 10 15 20 25
Enhancing supply chain performance
Resident Engineering
Resident engineering relations are established between the companies generally. Setting up this relationship between the companies, interrupted by leaving the jobs.
.
• Regular liaison with site key personnel and ‘real time’ product status feedback
• Product quality status review (point of delivery and fit) and proactive communication
• Concern evaluation and reporting: 8D (D1-D3) and digital photos
• PPAP / APQP process support at launch, face lift and engineering change control
• Guaranteed substantial cost savings on tradition support models
• Providing control from a distance ‘your eyes and ears’ on site
• Coordinating containment at your site with point of delivery
• Managed and standardised control of multi point of delivery issues
• Effective communication: Multi lingual support (fluent local and English)
• Maintaining a high level of customer satisfaction
Global Coverage
Services
Sorting, Rework Visual ControlsDimensional Controls 3D Scanning Visual MeasurementNon-destructive Inspections
Ultrasonic Liquid Penetrant Magnetic ParticleDestructive Tests Sample Preparation Macro Structure Inspection Micro Structure InspectionHardness TestsColor & Gloss MeasurementPaint & Coating Thickness ControlsMicro-Cleanliness ControlsProcess AuditProcess & Logistic ManagementProcess Improvement(Kaizen, PPS)Customer RepresentationCSL-1, CSL-2 & CSL-3
Operational Areas
Incoming Quality Production Line
Process B&E Controls Final Quality
Test & Measurement Labs Supplier Area
Customer Area Contract Area
Logistic Area
Quality Control
Skills and Resourcing
QSB Approved Trainer:• Approved by GM Europe to deliver training to supply base.• 6 Sigma training and product / process specific workshops
Aktrion Contract’s Commitment:• Proactive resource planning in conjunction with Client needs• Provision of specifically selected and tested associates• Test modules specific to role criteria• Fully inducted associates prior to start – Site, Product and
Process specific.• Start Up Process Audit• Daily Process Audit• Qualified and Experienced Site Supervision – Outside the
process• Strategic resourcing partner to support contingency rapid
response needs• Wider search network to capture best calibre staff• Associate appraisals and personal development• Regular client reviews – KPI, Process FMEA and Continual
ImprovementProduct Specific Training:• Programmes developed to meet all product scopes• Hands on test simulation to develop inspection & rework /
rectification skills• Training effectiveness verification
Product Testing
Paint Finish Testing: Colour / Gloss Paint Hardness Paint thickness
Hardness: Vickers, Brunel, Rockwell, Shore, Leeb. Product Characteristic ES Test rig,
Visual Test Controls: Endoscope Microscope Camera
Absolute Measurement: Verniers, Micrometers 3D Gauging
Ultrasonic: Thickness Crack Detection Spot Weld integrity Porosity
Aktrion Contract Quality Services have extensive measurement and test capabilities, including portable hardness testers,paint , color and thicks measurements, CMMs / Faro Arm. These can be transferred or replaced to support any specific mobile needs.
Quality Control by Cameras and Sensors
Existence ChecksSize Measure and ControlsLabel ControlsSurface ControlsMissing/Defected Part Controls SortingCounting – ClassificationCharacter Recognition (OCR)Barkode – Data Matrix identificationPart RecognitionPosition DetectingRobotic (Robot Routing)
Life and Abrasion Tests
Visual Checks
Identification and characterization of defects can be detected visually or by means of optical devices, according to the relevant standards .Test is made by VT1-VT2-VT3 certified experts or operators
Aesthetical ControlMissing Material ControlWelding /Burr ControlSurface ControlEndoskopeMicroscope
Dimensional Controls
Controlling dimensional errors by using appropriate measurement equipment according to the identified methods.
Basic Measurements (Micrometer, Caliper…)Gauge Measurement (Square and Cylindrical)3D MeasuringVisual Measuring System
Destructive & Non-Destructive Tests
Liquid Penetrant Tests
Liquid Penetration is a test of method which is used to detect surface errors on all metal and non metal materials by using penetration properties of liquids,
Test is made by PT1 - PT2 –PT3 certified experts or operators
Magnetic Particle Tests
The method is used to inspect a variety of product forms such as castings, forgings, and weldments. Many different industries use magnetic particle inspection for determining a component's fitness-for-use.
Test is made by MT1 – MT2 - MT3 certified experts or operators
Destructive & Non-Destructive Tests
Ultrasonic Controls
Detection of cracks, pores, defects by using sound waves that can not be seen by naked eye. Test is made by UT1 -UT2-UT3 certified experts or operators
Spot Welding ControlsMig-Mag ControlsThickness CheckCrack ChecksPore- Residue Checks
Hardness Measurement
Measuring of how resistant solid matter is to various kinds of permanent shape change when a force is applied
Leeb, Vickers, Brinell, Rockwell, ShoreMaterials:Metal Sheets,Steels,Forges,Plastic and Rubber
Destructive & Non-Destructive Tests
Color / Gloss Measurements
In order to ensure the sustainability of designs in Industry, in addition to other technical parameters, color parameters are the most important parameters to be evaluated.
Color MeasurementGloss MeasurementPaint Adhesion Checks
Paint Coating Thickness
Coating thickness is the most effective parameter of quality, Paint / Coating thickness is measured with devices working according to the different principles.
Paint&Coating Thickness on Fe, Nfe Metals and Plastics Destructive Thickness Measurement
Destructive & Non-Destructive Tests
The trainings are updated by taking into consideration new technological developments and the demands from the clients.
Trainings can be given at customer’s premises or in our training centers.
Trainers are all quality professionals with many years work experience at the automotive industry.
Technical Trainings
Technical Training
Technical Training
Contacts
Moscow Head Office
Tamozhennyy proyezd 6, Moscow
Telephone: +7 (495) 361 19 48
www.aktrioncontract.ru