Wonderware Conference. Schneider Electric confidential.
World-Class Manufacturing
World-class firms are always examining their business processes and continuously seeking solutions to improve in key areas such as:
●Shortening Time to Market ●Reducing Lead Times ●Cost Cutting ●Managing Global Operations ●Exceeding Customer Expectations
Master Recipe
Wonderware Conference. Schneider Electric confidential.
Batch Processes Spectrum
Wonderware Conference. Schneider Electric confidential.
Batch Management Systems
Batch Management
Recipe Management
Batch Execution Management
Batch Management Systems are traditionally composed of two subparts: ● assuring the creation and configuration of the recipes ● assuring the execution of the recipes, i.e., driving the equipment to make a product according to a production order
Wonderware Conference. Schneider Electric confidential.
Recipe Management Software in Manufacturing Operations
© Invensys 29 September, 2015
Recipe Execution Capabilities
Func
tiona
l Com
plet
enes
s
HMI/SDADA Recipe Management
Batch Management
Custom Recipe Management
Such as Wonderware InBatch
Such as InTouch Recipe Manager
Wonderware Conference. Schneider Electric confidential.
What is Wonderware InBatch? InBatch is control system independent batch management software, designed to effectively model and automate batch processes
● Successfully used, globally since nearly two decades:
● 1000+ installations globally ● Verticals: Pharmaceutical, Life Science, Healthcare, Chemical,
Petrochemical, Food &Beverage, Construction materials etc. ● Long term domain expertise ● Ecosystem and Employee experience ● Used with all major PLC brands and Foxboro I/A Series DCS ● Area of continuous Investment and Industry Standard Support
Wonderware Conference. Schneider Electric confidential.
InBatch is Flexible Batch Management Software Designed to Model and Automate Batch Processes
● Model-based - Easy recipe creation - Consistent with ISA-88
● Beyond ISA-88 - Connection and Transfer Management
● Recipe import/export/version history using
● Comprehensive production history ●Electronic Batch Records and Material genealogy, web-based
reports
● Scalable System Architecture – single node to large systems, integration to Wonderware System Platform
● Efficient batch supervision and governance including standard operating procedures for manual operations
● Security options and FDA 21CFR Part11 compliance
● Native hot-redundancy concepts
● Supports virtualization with high availability and disaster recovery
Wonderware InBatch Features
Wonderware Conference. Schneider Electric confidential.
InBatch Model Extension
ISA-88 Modeling
Units
Processes
Process Phases
Process Parameters
Connections
Transfers
Transfer Phases
Transfer Parameters
Enhancing the ISA-88 Model Enhance Flexibility Through Recipe Modeling
Wonderware Conference. Schneider Electric confidential.
Batch Execution and Supervision InBatch directs and supervises batch processing. Based on the recipe procedure, InBatch validates and activates phases to run after parameter download. InBatch also interfaces with the batch displays, enabling interaction on the batches running in the system.
Wonderware Conference. Schneider Electric confidential.
Batch History and Reporting
InBatch records all batch execution related information into a MS SQL Server database and includes store forward for uninterrupted batch records InBatch leverages Wonderware Information Server (included) with 26 batch execution related (SSRS*) reports published
*Sequel Server Reporting Services
Wonderware Conference. Schneider Electric confidential.
InBatch Success
Large beverage bottling company realized:
●Reduced new product introduction 10%-20% ● Increased productivity 10%-20% ● Improved equipment utilization 20%-30% ●Reduced cost of compliance 5%-10% ● Improved quality 10%-20%
Wonderware Conference. Schneider Electric confidential.
Recipe Management Software in Manufacturing Operations
© Invensys 29 September, 2015
Recipe Execution Capabilities
Func
tiona
l Com
plet
enes
s
HMI/SDADA Recipe Management
Batch Management
Gap in Industrial Software Offerings
Custom Recipe Management
Such as Wonderware InBatch
Such as InTouch Recipe Manager
Wonderware Conference. Schneider Electric confidential.
●All configuration and runtime user interface functionality in a browser
●Any device – PC, Panel or mobile device which offers HTML5 capable browser support
●Multi-User, Multi-Language capable Client-Server Application
●Easy and Secure Remote Access ●Role-based security, item versioning,
approvals and electronic history records
● IT and Security friendly
Wonderware Recipe Manager Plus Web based User Interface and Application
Wonderware Conference. Schneider Electric confidential.
Fill
Label
Pack
Make
Equipment/Machine Parameter Download Sequencing of Capabilities
Assign Review Adjust Download or Execute
Product Changeover and Recipe Execution
Equipment Parameters and Capabilities
Import Edit Map I/O Approve
Import Edit Approve Optimize Approve
Product Formulas and Procedures
Master Recipe Data
Import
What does Recipe Manager Plus do? ●Ready to use collaborative web application for Formula Management
and Parameter Download, or Recipe Management and Execution on automated equipment
Wonderware Conference. Schneider Electric confidential.
− Formula management and parameter download
− Modeling items: − Equipment − Formula templates − Formulas − Units of measure − Parameter extensions
− Formula download with download status information
− Electronic record creation − Version comparison reports
Wonderware Recipe Manager Plus Standard Edition Formula Management and Parameter Download
Wonderware Conference. Schneider Electric confidential.
Additional Recipe Management & Execution functionality • Modeling items:
•Capabilities •Recipe Templates, containing a sequence of capabilities to be executed
•Recipes
• Recipe Execution with optional control/status information
• Execution: •SFC or Grid-View
• Electronic Record Creation • Execution Reports
*Recipe = Procedure & Formula
Wonderware Recipe Manager Plus Professional Edition Recipe* Management and Execution
Wonderware Conference. Schneider Electric confidential.
Recipe Manager Plus Success
●Simplified ●Recipe deployment ●Optimization and execution in batch manufacturing
●Reduction engineering and implementation – up to 40% ● Improvement in time to market 20%-40%
Wonderware Conference. Schneider Electric confidential.
The Wonderware Recipe Management Portfolio
Execution capabilities and sophistication
Feat
ures
InBatch Flexible Recipe Management
Recipe Manager Plus Professional Edition
Recipe Manager Plus Standard Edition
(1) Batch per Equipment
Recipe Management
(Procedure and Formula)
Concurrent Batches on shared Equipment
Recipe Mgmt.(ISA88) Batch scheduling Material tracking Electronic Batch Records (EBR) CFR 21 Part 11
Equipment Setup
Formula
Management
Life sciences Chemical CPG Food & beverage
Verticals
Wonderware Conference. Schneider Electric confidential.
Wonderware Batch and Recipe Management Solution scope overview
Offering Solution scope InBatch
Multi-stream, multi-product production management Batch Management
Recipe Manager Plus Professional Edition
Execution of one Recipe per Equipment Recipe Management & Execution (Recipe = Procedure & Formula)
Recipe Manager Plus Standard Edition
Machine/Equipment setup Formula Management
InTouch Recipe Manager
Machine/Equipment setup Formula Management
Wonderware Conference. Schneider Electric confidential.
Wonderware Batch and Recipe Management Functionality overview
Functionality InTouch Recipe
Manager
Recipe Manager Plus Standard
Edition
Recipe Manager Plus Professional
Edition InBatch
Batch Scheduling X Material Traceability - Product Genealogy X Redundancy/Store Forward X FDA 21 CFR Part 11 support X Recipe (Procedure & Formula) management
X X
Electronic Recipe/Batch Records X X X Versioning/Approval X X X Server Client Architecture X X X Formula management X X X X
Wonderware Conference. Schneider Electric confidential.
Wonderware Batch and Recipe Management Vertical fit
Functionality Recipe Manager Plus Standard
Edition
Recipe Manager Plus Professional
Edition InBatch
Food and Beverages X X X
Specialty Chemicals X X X
Life Sciences O O X
X – good fit O – full regulatory compliance not yet implemented
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