WANT TOKNOW MORE?
2014/2015
GARAGEEQUIPMENT
AIR CONDITIONING
ENGINE COOLING
BRAKING SYSTEMS
LIGHTING SYSTEMS
In the last few years, the air conditioning market has been very dynamic. Air conditioning systems have almost become a standard. 90% of new vehicles sold in Europe are now equipped with air conditioning.
In parallel, the A/C garage equipment business states an increasing demand for maintenance & repair work. Additionally, operations on vehicles tend to be more and more complex and diversified. Hence there are diverse opportunities for workshops in the garage equipment market.
To assist you to thrive in this business activity, Valeo is proud to present you the Garage Equipment catalogue which includes:
l A new & extended ClimFill® station range including spare parts & accessories
l A differentiated product offer with complementary workshop tools:- Brake Fluid Tester to test the brake fluid boiling point- FastFill® for high-speed refilling of the engine cooling loop- RegloscopeTM for complete headlamp diagnosis & levelling setting
To quickly provide you with the answers needed in your daily workshop labour, Valeo proposes www.valeo-techassist.com, your 24/7 Valeo Aftermarket technical assistance centre.
As your Multi-product specialist, Valeo also delivers 14 product lines for passenger cars and 8 product lines for heavy duty vehicles, serving all distribution channels including independent aftermarket in more than 120 countries all over the world.
Your local Valeo sales representative is at your disposal for additional information on this Valeo Garage Equipment offer.
Foreword
1 AirConditioning 51.1 ClimFill® 6 ClimFill® presentation 6-7 ClimFill® technical data 8-9 ClimFill® spare parts 10-14 ClimFill® accessories & consumables 15
1.2 Lubrication & Leak detection 16 Refrigerant oil 16-17 UV & electronic leak detection 18
1.3 Equipment 19 O’rings / Ports for retrofit 19-51 Orifice tubes / Service caps / Valves 52-53 Spring lock couplings / Safety seals 54
1.4 Air quality 55 ClimPurTM 55 ClimSprayTM 56
2 BrakingSystems LightingSystems 57EngineCooling
2.1 Brake Fluid Tester 58-59
2.2 RegloscopeTM 60-61
2.3 FastFill® 62
Table of contents
955657Climate Control
catalogue
955658Cabin Air Filter
catalogue
955600Refrigerant Gas
catalogue
Valeo, your A/C Multi-specialistDiscover the complete Valeo Air Conditioning product offer
2,747 part numbers distributed among 21 product families:✓ Compressor
✓ Condenser
✓ Cabin Air Filter
✓ Blower
✓ Heater Core
✓ Evaporator
✓ O’rings and Gasket Seals
✓ ClimFill®
✓ ClimPur™
✓ ClimSpray™
✓ Receiver Drier
✓ Cartridge Drier
✓ Accumulator
✓ A/C Hoses Assembly
✓ Refrigerant Oil
✓ Expansion Valve
✓ Orifice Tube
✓ Pressure Switch
✓ Control Electronics
✓ Actuator
✓ Sensor
1AirConditioning1.1 ClimFill®
1.2 Lubrication & Leak detection 1.3 Equipment 1.4 Air Quality
5
To propose the best A/C refill services
l Fully automatic machines
l ClimFill® Lock: eco-patented couplers to improve the recovery time cycle
l Increased operational tank capacity given a higher maximum operating pressure
l S-Mode & Q-Mode to ensure the A/C loop charging in all conditions
l Electric compressor compatibility for hybrid & electric vehicles
l Pump Monitoring System (PMS) for a higher performance and durability
l Oil care valve protecting the oil from air moisture
l Customer traceability: records of all maintenance operations per vehicle
ClimFill® EasyThe best entry- level solution
ClimFill® Pro HFOFor HFO 1234yf
AirConditioning
ClimFill®
The ClimFill® Easy refill station gathers several key advantages for workshops. It automatically manages all operations on the A/C system including recovery, recycling, injection and weighing of the refrigerant and oil. Light and compact, this station can also be easily operated at the working area.
Recommended to:l A/C business newcomers
The ClimFill® Pro HFO offers similar features to the regular ClimFill® Pro however it is only used for the new refrigerant HFO 1234yf.
Recommended to:l A/C specialists willing to develop
their HFO 1234yf-related business
Since January 2013, following the European Union Mobile Air Conditioning (MAC) Directive, all type approvals for vehicles sold in the E.U must include an A/C system running on a refrigerant with a GWP (Global Warning Potential) lower than 150 such as HFO 1234yf. It will help reduce the climate impact of automotive air conditioning.
Ref. 710201
Ref. 710295
6
ClimFill® Maxi For Truck & Bus applications
1.1 ClimFill®
ClimFill® ProThe most advanced Valeo refill station - HFO 1234yf ready
The ClimFill® Pro displays outstanding and long-lasting charging performances. The ClimFill® Pro also benefits from its eco-patented couplers preventing any loss of refrigerant and air from entering the station tank. Additionally, this station can be converted to the new refrigerant HFO 1234yf using a conversion kit (Ref. 710217).
Recommended to:l A/C specialists
The ClimFill® Maxi refill station is an adaptedsolution to effectively operate on larger A/C systems in Trucks & Buses. It offers a SuperCharge mode to guarantee a top-quality intervention on such A/C circuits. The ClimFill® Maxi also features the eco-patented couplers and a LCD touch screen.
Recommended to:l A/C Truck & Bus specialists
When initiating SuperCharge mode, the station’s compressor is activated so that the refrigerant is heated up before entering the station vessel. As a direct consequence, the pressure inside the refrigerant tank goes as high as possible ensuring a continuous refrigerant transfer to the A/C loop.
TANKCAPACITY12.5kg
operating
TANKCAPACITY22.4kg
operating
TANKCAPACITY 7kg
operating
TANKCAPACITY11.4kg
operating
Ref. 710202
Ref. 710203
7
The S-Mode (Suction Mode) benefits from the A/C loop compressor activation which sucks up the refrigerant remaining in the hoses. The station extracts the amount needed to refill the A/C system. In addition, this mode is also used to charge in severe conditions (low refrigerant level in the tank for instance).
The Q-Mode (Quick Mode) is the most common charge mode. It’s quicker but less accurate than the S-mode. In fact the pre-charge phase (Automatic hose compensation)can be affected by ambient temperature.
Technical Data
Valeo refill stations comply with current regulations
ClimFill® Easy ClimFill® Pro ClimFill® Pro HFO ClimFill® MaxiFunctions Ref. 710201 Ref. 710202 Ref. 710295 Ref. 710203Refrigerant R134 a R134 a - convertible HFO 1234yf HFO 1234yf only R134 a
Refrigerant recycling ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales)
Automatic refrigerant recovery & injection ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales) ✓ (SuperCharge)
Automatic oil weighing, recovery & injection ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales)
Automatic UV dye injection - ✓ ✓ ✓
Manual operating mode ✓ ✓ ✓ ✓
S-Mode ✓ ✓ ✓ ✓
Q-Mode ✓ ✓ ✓ ✓
Automatic hose compensation ✓ ✓ ✓ ✓
SuperCharge Mode - - - ✓
Refrigerant identifier - Optional Optional -
Programmable vacuum ✓ ✓ ✓ ✓
Vacuum leak detection ✓ ✓ ✓ ✓
Nitrogen leak detection Optional Optional Optional Optional
Electric compressor compatibility Optional Optional Optional Optional
Air purge system ✓ ✓ ✓ ✓ (Automatic)
Tank pressure gauge ✓ ✓ ✓ ✓
Tank scale locking system ✓ ✓ ✓ ✓
ClimFill® Lock Optional ✓ ✓ ✓
ClimFill® Solution Optional Optional Optional Optional
A/C performance test ✓ ✓ ✓ ✓
Service monitoring system(for maintenance operations of the station) ✓ ✓ ✓ ✓
Unit auto-diagnosis ✓ ✓ ✓ ✓
SAE J2843 pre-charge test and procedure ✓ ✓ ✓ ✓
Electronic Database ✓ ✓ ✓ ✓
Programmable user database ✓ ✓ ✓ ✓
Customer database (search engine by vehicle plate) ✓ ✓ ✓ ✓
Printer ✓ ✓ ✓ ✓
Technical specifications Vacuum pump (L/min) 50 100 100 167
Vacuum pump oil replacement interval With Pump Monitoring System - Up to 1,000 hrs With Pump Monitoring System - Up to 1,000 hrs With Pump Monitoring System - Up to 1,000 hrs With Pump Monitoring System - Up to 1,000 hrs
Compressor (cc) 8 14 14 14
Ventilated condenser ✓ ✓ ✓ ✓ (heavy duty)
Max operating pressure (bar) 20 20 20 20
Tank capacity 10 kg full - 7 kg operating 18 kg full - 12.5 kg operating 16.3 kg full - 11.4 kg operating 32 kg full - 22.4 kg operating
Service hoses length (m) 3 4.5 4.5 4.5
Service hoses extensions Optional (4.5 m) Optional (4.5 m) Optional (4.5 m) Optional (4.5 m)
Heating belt ✓ ✓ ✓ ✓
Tank electronic scale precision +/- 1 g resolution, +/- 10 g displayed +/- 1 g resolution, +/- 10 g displayed +/- 1 g resolution, +/- 10 g displayed +/- 1 g resolution, +/- 10 g displayed
Oil bottle capacity (mL) 250 250 250 250
UV dye bottle (mL) - 250 250 250
Oil care valve ✓ ✓ ✓ ✓
Port RS 232 ✓ ✓ ✓ ✓
Display Alphanumeric (4x20 / high contrast / white on blue)
Alphanumeric (4x20 / high contrast / white on blue)
Alphanumeric (4x20 / high contrast / white on blue)
Graphic (65,536 colours / 480 x 272 touchscreen)
CE & TÜV PED Compliance ✓ ✓ ✓ ✓
Dimension (mm) 620 x 550 x 970 605 x 580 x 1,178 605 x 580 x 1,178 652 x 728 x 1,198
Weight (kg) 60 70 70 135
Supply voltage 230V 50Hz 230V 50Hz 230V 50Hz 230V 50Hz
Operating temperatures (°C) 5° - 45 ° 5° - 45 ° 5° - 45 ° 5° - 45 °
Humidity 10 - 90% R.H, not condensing 10 - 90% R.H, not condensing 10 - 90% R.H, not condensing 10 - 90% R.H, not condensing
Find at www.valeo-techassist.coml additional information
about the stations’ featuresl the complete Valeo refrigerant
and oil database
8
Air Conditioning
ClimFill® Easy ClimFill® Pro ClimFill® Pro HFO ClimFill® MaxiFunctions Ref. 710201 Ref. 710202 Ref. 710295 Ref. 710203Refrigerant R134 a R134 a - convertible HFO 1234yf HFO 1234yf only R134 a
Refrigerant recycling ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales)
Automatic refrigerant recovery & injection ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales) ✓ (SuperCharge)
Automatic oil weighing, recovery & injection ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales)
Automatic UV dye injection - ✓ ✓ ✓
Manual operating mode ✓ ✓ ✓ ✓
S-Mode ✓ ✓ ✓ ✓
Q-Mode ✓ ✓ ✓ ✓
Automatic hose compensation ✓ ✓ ✓ ✓
SuperCharge Mode - - - ✓
Refrigerant identifier - Optional Optional -
Programmable vacuum ✓ ✓ ✓ ✓
Vacuum leak detection ✓ ✓ ✓ ✓
Nitrogen leak detection Optional Optional Optional Optional
Electric compressor compatibility Optional Optional Optional Optional
Air purge system ✓ ✓ ✓ ✓ (Automatic)
Tank pressure gauge ✓ ✓ ✓ ✓
Tank scale locking system ✓ ✓ ✓ ✓
ClimFill® Lock Optional ✓ ✓ ✓
ClimFill® Solution Optional Optional Optional Optional
A/C performance test ✓ ✓ ✓ ✓
Service monitoring system(for maintenance operations of the station) ✓ ✓ ✓ ✓
Unit auto-diagnosis ✓ ✓ ✓ ✓
SAE J2843 pre-charge test and procedure ✓ ✓ ✓ ✓
Electronic Database ✓ ✓ ✓ ✓
Programmable user database ✓ ✓ ✓ ✓
Customer database (search engine by vehicle plate) ✓ ✓ ✓ ✓
Printer ✓ ✓ ✓ ✓
Technical specifications Vacuum pump (L/min) 50 100 100 167
Vacuum pump oil replacement interval With Pump Monitoring System - Up to 1,000 hrs With Pump Monitoring System - Up to 1,000 hrs With Pump Monitoring System - Up to 1,000 hrs With Pump Monitoring System - Up to 1,000 hrs
Compressor (cc) 8 14 14 14
Ventilated condenser ✓ ✓ ✓ ✓ (heavy duty)
Max operating pressure (bar) 20 20 20 20
Tank capacity 10 kg full - 7 kg operating 18 kg full - 12.5 kg operating 16.3 kg full - 11.4 kg operating 32 kg full - 22.4 kg operating
Service hoses length (m) 3 4.5 4.5 4.5
Service hoses extensions Optional (4.5 m) Optional (4.5 m) Optional (4.5 m) Optional (4.5 m)
Heating belt ✓ ✓ ✓ ✓
Tank electronic scale precision +/- 1 g resolution, +/- 10 g displayed +/- 1 g resolution, +/- 10 g displayed +/- 1 g resolution, +/- 10 g displayed +/- 1 g resolution, +/- 10 g displayed
Oil bottle capacity (mL) 250 250 250 250
UV dye bottle (mL) - 250 250 250
Oil care valve ✓ ✓ ✓ ✓
Port RS 232 ✓ ✓ ✓ ✓
Display Alphanumeric (4x20 / high contrast / white on blue)
Alphanumeric (4x20 / high contrast / white on blue)
Alphanumeric (4x20 / high contrast / white on blue)
Graphic (65,536 colours / 480 x 272 touchscreen)
CE & TÜV PED Compliance ✓ ✓ ✓ ✓
Dimension (mm) 620 x 550 x 970 605 x 580 x 1,178 605 x 580 x 1,178 652 x 728 x 1,198
Weight (kg) 60 70 70 135
Supply voltage 230V 50Hz 230V 50Hz 230V 50Hz 230V 50Hz
Operating temperatures (°C) 5° - 45 ° 5° - 45 ° 5° - 45 ° 5° - 45 °
Humidity 10 - 90% R.H, not condensing 10 - 90% R.H, not condensing 10 - 90% R.H, not condensing 10 - 90% R.H, not condensing
9
1.1 ClimFill® technical data
LP quick coupler (blue) for: ClimFill® Easy HP quick coupler (red) for: ClimFill® Easy LP gauge for: ClimFill® Easy
LP gauge for: ClimFill® Pro Pressure gauge D40 for: ClimFill® Easy & ProHP gauge for: ClimFill® Pro
LP service hose (blue - 3.5 m) for: ClimFill® Easy
HP service hose (red - 4.5 m) for: ClimFill® Pro & Maxi
New oil bottle for: ClimFill® Used oil bottle for: ClimFill®
Ref. 710238 Ref. 710239
Ref. 710242Ref. 710241
Spare Parts
l A wide range of spare parts to ensure your ClimFill® station will always be operational
l Spare parts’ availability guaranteed for 10 years from production date
Ref. 710246 Ref. 710247 Ref. 710248
Ref. 710251 Ref. 710252Ref. 710250
10
Air Conditioning
HP gauge for: ClimFill® Easy
CPU board for: ClimFill® Easy & Pro
HP service hose (red - 3.5 m) for: ClimFill® Easy
LP service hose (blue - 4.5 m) for: ClimFill® Pro & Maxi
Ref. 710240
Ref. 710245
Ref. 710243
Ref. 710244
ClimFill® LockLP coupler - R134a
ClimFill® LockHP coupler - R134a
Ref. 710249
Ref. 710253
The ClimFill® Lock System consists in the combination of eco-patented couplers and a piece of software that smartly manages the station when decoupling from an A/C loop.It avoids refrigerant release in the atmosphere when decoupling. It also prevents air from entering the hoses and therefore non condensable gas from accessing the station refrigerant tank. TÜV RHEINLAND has recognized the ClimFill® Lock system as unique technology completely fulfilling the requirements of leak containment caused by hose detachment.
11
1.1 ClimFill® spare parts
Security valve (20 bar) for: ClimFill® Pro
Ref. 710264
Pressure transducer for: ClimFill®
Ref. 710262
Power board for: ClimFill®
Ref. 710261
Tank scale for: ClimFill® Easy & Pro
Ref. 710260
Thermal paper roll (x5) for: ClimFill®
Ref. 710266
CPU board for: ClimFill® Maxi
Ref. 710265
Fuse kit for: ClimFill® Solenoid valve core for: ClimFill®
Ref. 710274 Ref. 710275
Printer for: ClimFill®
Ref. 710273
Hose washer kit for: ClimFill® Security valve (manual) for: ClimFill® Easy Intake group for: ClimFill® Easy
Ref. 710257 Ref. 710258Ref. 710255
12
Air Conditioning
Oil scale for: ClimFill®
Ref. 710263
Intake group for: ClimFill® Maxi
Ref. 710270
Check valve for: ClimFill®
Ref. 710276
Unique on the market: higher performance and durability Valeo recommends using the Pump Monitoring System (PMS) which consists of running the oil recycling cycle after each period of 60 hours of operation and changing the vacuum pump oil after each 1, 000 hour period of operation.
Ref. 710267
Ref. 710268
Ref. 710269
Vacuum pumpfor ClimFill® Easy
Vacuum pumpfor ClimFill® Pro
Intake group for: ClimFill® Pro
Ref. 710259
Vacuum pumpfor ClimFill® Maxi
13
1.1 ClimFill® spare parts
Ref. 710286 Front metal for: ClimFill® Easy
Ref. 710289 Front thermoform for: ClimFill® Pro
Ref. 710290 Top thermoform for: ClimFill® Pro
Ref. 710291 Top thermoform for: ClimFill® Maxi
Ref. 710292 Front thermoform for: ClimFill® Maxi
Ref. 710293 Rear thermoform for: ClimFill® Maxi
Heating belt for: ClimFill®
Ref. 710296
Tank scale for: ClimFill® Maxi
Ref. 710285
HP load tank for: ClimFill® Display for: ClimFill® Maxi
Ref. 710277 Ref. 710278
Main switch (230 V, 10 A) with fuses for: ClimFill®
Ref. 710282
Solenoid valve for: ClimFill® Pro & Maxi
Ref. 710283
Front panel for: ClimFill® Easy
Ref. 710287
Front panel for: ClimFill® Pro
Security valve (20 bar) for: ClimFill® Easy & Maxi
Ref. 710288
Ref. 710256
Fan for: ClimFill® Pro & Maxi
Ref. 710294
14
Air Conditioning 1.1 ClimFill® spare parts
ClimFill® Solution means you can transfer the service operation history onto your computer and you can quickly upload and install any updates for the software or the database.
Valeo recommends replacing the drier filter at least once a year.
Accessories & ConsumablesA complete offer to customize your refill station
Ref. 710207 Vacuum Pump oil
Ref. 710208 PAG oil ISO 46 (250 mL)
Ref. 710209 PAG oil ISO 100 (250 mL)
Ref. 710210 PAG oil ISO 125 (250 mL)
Ref. 710211 PAG oil ISO 150 (250 mL)
Ref. 710212 POE oil ISO 32 (250 mL)
Ref. 710213 POE oil ISO 68 (250 mL)
Ref. 710214 POE oil ISO 100 (250 mL)
Ref. 710227 UV Dye (250 mL)
Ref. 710229 Hose extension kit - 4.5 m (LP & HP)
Ref. 710233 Quick coupler for: BMW
Ref. 710234 Quick coupler for: RENAULT
Ref. 710219 Drier Filter for: ClimFill® Easy
Ref. 710220 Drier Filter for: ClimFill® Maxi
Ref. 710221
Service kit- Standard weights- Standard weight’s adapter support bracket
for ClimFill® Maxi- Support bracket for the standard weight- Caliper spacer to lift the bottle- CD-Rom (user manual)- 24 mm plug wrench to remove the pressure sensor- Connection for the internal tank (HFO 1234yf)- DB9 M/F Cable- Manometer- Connection for the internal tank (R134 a)- Connector R134 a- Connector HFO 1234yf- Square key 7 mm
Ref. 710217 Conversion kit (R134a > HFO 1234yf)
Ref. 710225 Electric compressor kit (PAG > POE)
Ref. 710226 Nitrogen leak detection kit
Ref. 710215 Flushing kit
Ref. 710216 Drier filter for flushing kit
Ref. 710236 External flushing kit (R134a & HFO 1234yf)
Ref. 710228 Fin straightener
Ref. 710205 Safety glasses
Ref. 710206 Safety gloves
Ref. 710224 Electronic thermometer
Ref. 710235 External refrigerant identifier
Ref. 710218
Ref. 710222
Drier Filterfor ClimFill® Pro
Ref. 710286 Front metal for: ClimFill® Easy
Ref. 710289 Front thermoform for: ClimFill® Pro
Ref. 710290 Top thermoform for: ClimFill® Pro
Ref. 710291 Top thermoform for: ClimFill® Maxi
Ref. 710292 Front thermoform for: ClimFill® Maxi
Ref. 710293 Rear thermoform for: ClimFill® Maxi
ClimFill® SolutionSoftware & Mobile storage device
15
1.1 ClimFill® accessories & consumables
Lubrication & Leak detection
AirConditioning
Refrigerant oilReplacement Refrigerant oil has to be reinjected every time there is a maintenance or repair operation on the A/C loop. Below are some typical problems due to refrigerant oil:
l Use of inappropriate type of refrigerant oil
l Lack / excess of refrigerant oil
l Internal corrosion due to the presence of humidity in the A/C loop
l A/C loop blocked (filter drier & expansion valve blocked)
Recommendations l Choose the compatible refrigerant
oil (type, quantity and viscosity) with the compressor type, refrigerant fluid and car application:
Function The A/C loop’s performance and longevity depends on the refrigerant oil as:
l It helps cooling down the compressor and removing impurities from the system
l It also keeps the A/C loop sealed by reinforcing each component’s watertightness
l It prevents damages to the compressor by lubricating moving parts
Each oil is specific to the compressor type and car application.
Find at www.valeo-techassist.com
a cross list with compressor section and refrigerant
data per car manufacturer
l Never expose refrigerant oil to ambient air
l It is essential to add oil when:- Refilling the A/C loop with
refrigerant - 10 mL- Replacing the condenser - 20 mL- Replacing the compressor -
check quantity in catalogue- Replacing the receiver drier
& hoses - 15 mL- Replacing the accumulator - 50 mL- Replacing the evaporator - 30 mL
l Appropriate protection should be worn: working clothes, safety gloves & goggles
16
1.2 Refrigerant oil
PAG 46 oil 240 mL PAG 100 oil 240 mL PAG 125 oil 240 mL POE oil 240 mL
Oil Injection KitInjection Gun + 3 CouplingsInjection gun Coupling
Ref. 710130Ref. 699935 Ref. 699936 Ref. 699937
Ref. 699933Ref. 699962 Ref. 698966
17
Detected gas R12/R22/R134 a
Detection type Heated pentod
R12 sensitivity 1.4 g/year
R134a sensitivity < 3g/year
Sensitivity levels 2
Response time 2 second
Alarm type Visual/audible
Operating temperatures 0-50° C
Weight 452 g
Nicad rechargeable
Sensor lifetime 100-150 h
Dye cartridge 240 mL
Ref. 699934
Electronic Leak DetectionRef. 710075
TIF ZX-1
Leak Detection Kit 240 mL dye cartridge + Injection Gun + Coupling
Single Dose Leak Detection Kit6 x 7.5 mL dye cartridges + Injection Gun + Coupling
Ref. 699932
Ref. 710064
6 x 7.5 mL dye cartridges
Ref. 710065
UV Leak Detection
By the Kyoto Protocol, it is forbidden to refill an A/C loop if it is leaking. A thorough leak diagnosis must be performed. Valeo offers two solutions: UV Leak Detection & Electronic Leak Detection.
1.2 UV & electronic leak detection
UV Lamp Kit Lamp + Glasses
Dye Cleaner for UV dye cleaning afterinspection
Ref. 710204
Ref. 710067
18
O’ringsRecommendations l To ensure a good sealing of the
A/C loop, always replace an o’ring by another one that perfectly matches the original: same shape & diameter
l Clean the o’ring and the spot where it will be located
l The o’ring must be lubricated with the oil corresponding to the A/C loop application.
Function O’rings ensure the sealing of the A/C loop. They help preventing refrigerant leakages.
Replacement O’rings have to be replaced when:
l Repairing a leakage
l Replacing a component
l Cleaning the A/C loop
Valeo provides with a complete range of 24 kits:l 2 universal kitsl Car maker kitsl 1 kit for receiver
driers
Equipment
AirConditioning
19
Ref. 509724
Universal o’rings kit #1Ref.
Quantity Quantity Car Maker
509168 10 20 BMW / FIAT / FORD / LANCIA / OPEL / SAAB / VAUXHALL / VOLVO
509171 10 20
ALFA ROMEO / BMW / FIAT / JAGUAR / HONDA / HYUNDAI / LANCIA / LEXUS / MAZDA / MITSUBISHI / RENAULT / TOYOTA
509185 10 20 FORD / JAGUAR / HYUNDAI / MAZDA
509550 5 20 RENAULT
509551 5 20 ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULT
509552 5 20 ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULT
509553 5 20 ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULT
509554 5 20 ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULT
509555 5 20 RENAULT
509556 5 20 RENAULT
509736 10 20 GM / OPEL
509737 10 20 CHRYSLER
509738 10 20 CHRYSLER
509739 10 20 VOLVO
509740 10 20 VOLVO
509741 10 20 VOLVO
509742 10 20 VOLVO
509743 10 20 CITROËN
509744 10 20 AUDI / VW
509745 10 20 JAGUAR
509746 10 20 JAGUAR
509747 10 20 MAZDA / SUBARU
509748 10 20 TOYOTA
509749 10 20 DAEWOO
509750 10 20 GM
Ref.Quantity Quantity
Car Maker
509751 10 20 TOYOTA
509752 10 20 ROVER
509753 10 20 FORD
509754 10 20 SEAT
509755 10 20 SEAT
509756 10 20 DAEWOO
509757 10 20 JAGUAR
509758 10 20 JAGUAR
509759 10 20 TOYOTA
509760 10 20 GM
509761 10 20 GM
509762 10 20 VOLVO
509763 10 20 DAEWOO
509764 10 20 FORD
509765 10 20 CHRYSLER
509766 10 20 VOLVO
509767 10 20 CHRYSLER
20
Air Conditioning
Ref. 509725
Universal o’rings kit #2Ref.
Quantity Quantity Car Maker
508988 10 20 VARIOUS
508989 10 20 MERCEDES-BENZ / PORSCHE / SUBARU
508993 10 20ACURA / HONDA / LEXUS / MAZDA / MISTUBISHI / RENAULT / SAAB / SUBARU / SUZUKI / TOYOTA / VOLVO
508995 10 20 ALFA ROMEO / FORD / JAGUAR / NISSAN / PORSCHE / ROVER
508997 10 20 MERCEDES-BENZ / PORSCHE
508998 10 20 ALFA ROMEO / FORD / JAGUAR / NISSAN / PORSCHE / ROVER
508999 10 20
ALFA ROMEO / CHRYSLER / FORD / HONDA / HYUNDAI / JAGUAR / MAZDA / MERCEDES-BENZ / MITSUBISHI / OPEL / PSA / RENAULT / ROVER / SAAB / SEAT / SKODA / SUBARU / SUZUKI / VAUXHALL / VOLVO / VW
509131 10 20 PORSCHE
509133 10 20ALFA ROMEO / FORD / JAGUAR / MITSUBISHI / NISSAN / PORSCHE / RENAULT / ROVER / SUBARU
509134 10 20 MAZDA / OPEL / VAUXHALL
509135 10 20 ACURA / HONDA / LEXUS / MAZDA / ROVER / TOYOTA / VAUXHALL
509136 10 20 ALFA ROMEO / CHRYSLER / FORD / GM / JAGUAR / ROVER
509137 10 20 VARIOUS
509138 10 20 NISSAN / PORSCHE / ROVER
509140 10 20 MERCEDES-BENZ / PORSCHE
509141 10 20 FORD / MAZDA / MERCEDES-BENZ / PORSCHE / OPEL / VAUXHALL
509142 10 20
ALFA ROMEO / BMW / CHRYSLER / FIAT / FORD / HONDA / HYUNDAI / JAGUAR / LANCIA / MAZDA / MERCEDES-BENZ / MITSUBISHI / OPEL / RENAULT / ROVER / SAAB / VAUXHALL / VOLVO
509145 10 20 VARIOUS
509147 10 20 HONDA / OPEL / MAZDA / VAUXHALL
509148 10 20 CHRYSLER / JAGUAR / NISSAN / PORSCHE / ROVER
509153 10 20 NISSAN / PORSCHE / SEAT / SKODA / VW
509154 10 20 MERCEDES-BENZ / PORSCHE
509155 10 20 VARIOUS
509157 10 20 JAGUAR / MITSUBISHI / NISSAN / OPEL / VAUXHALL
509159 10 20 CHRYSLER / NISSAN / PORSCHE / SEAT / SKODA / VW
509160 10 20 VARIOUS
509165 10 20 CHRYSLER / FORD / PORSCHE / TOYOTA
509166 10 20 MERCEDES-BENZ / PORSCHE / SEAT / SKODA / VW
509167 10 20 SAAB / VOLVO
Ref.Quantity Quantity
Car Maker
509169 10 20BMW / FIAT / HONDA / LANCIA / MITSUBISHI / NISSAN / OPEL / PORSCHE / SUBARU / VAUXHALL
509170 10 20 ALFA ROMEO / MITSUBISHI / OPEL / VAUXHALL
509172 10 20 HONDA / HYUNDAI / MAZDA / OPEL / RENAULT / VAUXHALL
509173 10 20ALFA ROMEO / HONDA / HYUNDAI / LEXUS / MAZDA / MERCEDES-BENZ / MITSUBISHI / OPEL / RENAULT / TOYOTA / VAUXHALL
509174 10 20 ACURA / HONDA / MAZDA
509175 10 20 OPEL / SAAB / VAUXHALL / VOLVO
509176 10 20 BMW / FIAT / LANCIA / SEAT / SKODA / OPEL / VAUXHALL / VW
509178 10 20 CHRYSLER / OPEL / VAUXHALL
509179 10 20
ALFA ROMEO / FORD / HYUNDAI / JAGUAR / LEXUS / MAZDA / MERCEDES-BENZ / MITSUBISHI / NISSAN / OPEL / PSA / ROVER / SAAB / SEAT / SKODA / TOYOTA / VAUXHALL / VOLVO
509180 10 20 MERCEDES-BENZ / OPEL / VAUXHALL
509181 10 20 OPEL / VAUXHALL
509182 10 20 OPEL / VAUXHALL
509183 10 20 HONDA / NISSAN / PORSCHE / RENAULT / ROVER
509184 10 20BMW / FIAT / LANCIA / MAZDA / MITSUBISHI / RENAULT / SUBARU / SUZUKI
509186 10 20 OPEL / VAUXHALL
509188 10 20 VARIOUS
509211 10 20 CHRYSLER / FORD / MAZDA
509212 10 6 CHRYSLER / FORD / MAZDA
509213 10 6 CHRYSLER / FORD / HYUNDAI / MAZDA/ MITSUBISHI
509214 10 6 CHRYSLER / FORD / HYUNDAI / MAZDA
509298 10 20 NISSAN
509299 10 20 CHRYSLER / FORD / MAZDA
509300 10 20 NISSAN
509303 10 20 CHRYSLER / FIAT / FORD / HYUNDAI / MAZDA / MITSUBISHI
509304 10 20 CHRYSLER / MITSUBISHI / SAAB / VOLVO
509307 10 20 FORD / HYUNDAI / MAZDA
509308 10 20 VARIOUS
509768 10 20 GM
509769 10 20 VARIOUS
509770 10 20 CHRYSLER
509771 10 20 VARIOUS
21
1.3 O’rings
O’rings kits by car maker
Ref. 509207
KitsCar Maker Ref.
ALFA ROMEO 509210BMW 509294CHRYSLER 509338FIAT 509190FORD 509191HONDA / ACURA 509193HYUNDAI 509194LANCIA 509190LEXUS 509208
Car Maker Ref.
MAZDA 509295
MERCEDES-BENZ (>1988) 509196
MITSUBISHI 509198NISSAN 509200OPEL / VAUXHALL (1) 509201OPEL / VAUXHALL (2) 509296PORSCHE 509202PSA 509203
Car Maker Ref.
RENAULT 509204ROVER 509205SAAB 509209SEAT 509189SKODA 509189SUZUKI 509207TOYOTA 509208VOLKSWAGEN 509189VOLVO 509209
22
Air Conditioning
Content of kits
ALFA ROMEO509210 508982 CAP Black 6 R12
508984 CAP Blue 6 BP R134a508986 CAP Red 6 HP R134a508995 O’RING Green HNBR 20 6.80 10.54 1.87 CALSONIC508996 O’RING Black Neoprene 20 6.73 9.99 1.63508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509133 O’RING 1/4 (7/16-20) Green HNBR 20 6.07 9.63 1.78 FILTER DRIER O’RING509136 O’RING 10 mm Hose Green HNBR 20 10.80 14.80 2.00 HOSE FITTING O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509170 O’RING Green HNBR 20 13.94 19.18 2.62509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62 HITACHI / 15mm Int D Comp509173 O’RING 20 mm Int D Comp Green HNBR 20 18.72 23.96 2.62 HITACHI509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509215 VALVE Gold 6509551 O’RING Red HNBR 5509552 O’RING Red HNBR 5509553 O’RING Red HNBR 5509554 O’RING Red HNBR 5
AUDI509189 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508982 CAP Black 6 R12508983 CAP Blue 6508985 CAP Red 6508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING508999 O’RING 8 mm Hose Green HNBR 20 8.00 12.00 2.00 DSL KIKI509132 O’RING 9 mm Black Neoprene 20 8.92 12.58 1.83509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509153 O’RING 14 mm Hose Green HNBR 20 14.30 18.90 2.30 CALSONIC509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509158 O’RING 16 mm Hose Black Neoprene 20 16.00 19.56 1.78 HOSE FITTING O’RING509159 O’RING 16.5 mm Hose Green HNBR 20 16.50 21.36 2.43 CALSONIC509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509164 O’RING Black Neoprene 20 20.35 23.91 1.78 SEIKO SEIKI SS170PSS509166 O’RING 17 mm Hose Green HNBR 20 17.00 21.00 2.00509176 O’RING 24 mm Int D Comp Green HNBR 20 23.47 28.71 2.62 RV2 / 24mm Int D Comp509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509215 VALVE Gold 6509216 VALVE Silver 6509744 O’RING Green HNBR 10 11.03 14.61 1.79509772 CAP Blue 6509773 CAP Blue 6509877 CAP Black 6
*A : Internal diameter*B : External diameter*C : XSection diameter
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA*(mm)
B*(mm)
C*(mm)
23
1.3 O’rings
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
BMW509294 508982 CAP Black 6 R12
508984 CAP Blue 6 BP R134a508986 CAP Red 6 HP R134a508990 O’RING Black Neoprene - DENSO 10PA508991 O’RING Black Neoprene - DENSO 10PA17C509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509149 O’RING Black Neoprene 20 14.00 19.00 2.50 DENSO TV10C509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509168 O’RING Green HNBR 20 9.19 14.43 2.62 ALL W/ OEM# 702645509169 O’RING 10 mm Int D Green HNBR 20 10.77 16.01 2.62509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62 HITACHI / 15mm Int D Comp509176 O’RING 24 mm Int D Comp Green HNBR 20 23.47 28.71 2.62 RV2 / 24mm Int D Comp509184 O’RING Green HNBR 20 6.07 9.33 1.63 FX105V509215 VALVE Gold 6509216 VALVE Silver 6509772 CAP Blue 6509773 CAP Blue 6
CHRYSLER509338 508973 O’RING Black 10
509322 O’RING -509323 O’RING -509324 O’RING -509325 O’RING 1509326 O’RING 1509327 O’RING 10509328 METAL GASKET 10509329 METAL GASKET 10509330 METAL GASKET 10509331 METAL GASKET 10509332 METAL GASKET 10509333 METAL GASKET 10509334 METAL GASKET 10509335 METAL GASKET 10509336 METAL GASKET 10508982 CAP Black 6 R12508983 CAP Blue 6508984 CAP Blue 6 BP R134a508985 CAP Red 6508986 CAP Red 6 HP R134a508988 O’RING Green HNBR 20 21.82 28.88 3.53 R4508990 O’RING Black Neoprene - DENSO 10PA508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509136 O’RING 10 mm Hose Green HNBR 20 10.80 14.80 2.00 HOSE FITTING O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78
24
Air Conditioning
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
509148 O’RING Green HNBR 20 13.60 18.46 2.43 CALSONIC509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509159 O’RING 16.5 mm Hose Green HNBR 20 16.50 21.36 2.43 CALSONIC509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509165 O’RING 20 mm Hose Green HNBR 20 20.00 24.80 2.40509178 O’RING Green HNBR 20 15.47 22.53 3.53509213 SPRING N°10 (5/8) Silver 6509214 SPRING N°12 Hose (3/4) Silver -509215 VALVE Gold 6509299 O’RING N°8 Hose (1/2) Green HNBR 20 10.12 13.82 1.85509301 O’RING 12.7 Metric Black Neoprene 20 11.00 16.00 2.50 HITACHI509303 O’RING N° 10 Hose (5/8) Green HNBR 20 12.93 16.63 1.85509304 O’RING Green HNBR 20 12.42 15.98 1.78509315 CAP - R12509737 O’RING Green HNBR 10 10.26 14.86 2.30509738 O’RING Green HNBR 10 13.10 16.70 1.80509765 O’RING Green HNBR 10 15.30 18.70 1.70509767 O’RING Green HNBR 10 16.75 20.31 1.78509770 O’RING Green HNBR 10 16.70 20.30 1.80
CITROËN509203 508982 O’RING 10 R12
508984 O’RING 1 BP R134a508986 O’RING 1 HP R134a508998 O’RING 10 1.78 EXPANSION VALVE O’RING509132 METAL GASKET 10 1.83509137 METAL GASKET 10 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 METAL GASKET 10 1.78509155 METAL GASKET 10 1.78509160 METAL GASKET 10 1.78509179 METAL GASKET 10 3.53 10PA509211 SPRING Silver -509212 SPRING Silver -509213 SPRING Silver 6509215 METAL GASKET -509216 VALVE Silver 6509217 METAL GASKET -509743 O’RING Green HNBR 10 13.52 17.08 1.78509772 CAP Blue 6509773 CAP Blue 6509877 CAP Black 6509883 O’RING Green HNBR 20 8.92 12.58 1.83509884 O’RING Black Neoprene 20 16.36 20.76 2.2509743 O’RING Green HNBR 10 13.52 17.08 1.78
DAEWOO509749 O’RING Green HNBR 10 6.37 9.97 1.80509756 O’RING Green HNBR 10 9.27 14.27 2.50509763 O’RING Green HNBR 10 16.43 31.55 1.92
25
1.3 O’rings
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
FIAT / LANCIA509190 508982 CAP Black 6
508984 CAP Blue 6508986 CAP Red 6508990 O’RING Black Neoprene -508991 O’RING Black Neoprene -509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509149 O’RING Black Neoprene 20 14.00 19.00 2.50509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509168 O’RING Green HNBR 20 9.19 14.43 2.62509169 O’RING 10 mm Int D Green HNBR 20 10.77 16.01 2.62509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62509176 O’RING 24 mm Int D Comp Green HNBR 20 23.47 28.71 2.62509184 O’RING Green HNBR 20 6.07 9.33 1.63509215 VALVE Gold 6509216 VALVE Silver 6509303 O’RING N° 10 Hose (5/8) Green HNBR 20 12.93 16.63 1.85509550 O’RING Brown HNBR 5 11.05 14.32 2.67509551 O’RING Red HNBR 5509552 O’RING Red HNBR 5509553 O’RING Red HNBR 5509554 O’RING Red HNBR 5509555 O’RING Brown HNBR 5 13.65 16.87 2.61509556 O’RING Brown HNBR 5 16.51 20.30 2.63509772 CAP Blue 6509773 CAP Blue 6
FORD509191 508980 CAP Red 6
508981 CAP Blue 6508982 CAP Black 6508984 CAP Blue 6508986 CAP Red 6508995 O’RING Green HNBR 20 6.80 10.54 1.87 CALSONIC508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING508999 O’RING 8 mm Hose Green HNBR 20 8.00 12.00 2.00 DSL KIKI509133 O’RING 1/4 (7/16-20) Green HNBR 20 6.07 9.63 1.78 FILTER DRIER O’RING509136 O’RING 10 mm Hose Green HNBR 20 10.80 14.80 2.00 HOSE FITTING O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509141 O’RING N°6 (3/8) Green HNBR 20 7.38 11.00 1.81 SPRINGLOCK CONNECTION O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509165 O’RING 20 mm Hose Green HNBR 20 20.00 24.80 2.40509168 O’RING Green HNBR 20 9.19 14.43 2.62 ALL W/ OEM# 702645509179 O’RING Green HNBR 20 20.22 27.28 3.53509183 O’RING Green HNBR 20 4.70 7.54 1.42 FILTER DRIER O’RING509185 O’RING Green HNBR 20 7.65 10.91 1.63509211 SPRING N°6 (3/8) Silver -509212 SPRING N°8 Hose (1/2) Silver -509213 SPRING N°10 (5/8) Silver 6
26
Air Conditioning
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
509214 SPRING N°12 Hose (3/4) Silver -509215 VALVE Gold 6509216 VALVE Silver 6509299 O’RING N°8 Hose (1/2) Green HNBR 20 10.12 13.82 1.85509303 O’RING N° 10 Hose (5/8) Green HNBR 20 12.93 16.63 1.85509307 O’RING N°12 Hose (3/4) Green HNBR 20 15.68 19.54 1.93509321 O’RING Green HNBR 20 13.10 16.30 1.60 MAT. SA1150509753 O’RING Green HNBR 10 14.36 19.74 2.69509772 CAP Blue 6509773 CAP Blue 6509877 CAP Black 6509753 O’RING Green HNBR 10 14.36 19.74 2.69509764 O’RING Green HNBR 10 18.90 26.21 3.66
GM508996 O’RING Black Neoprene 20 6.73 9.99 1.63509130 O’RING Black Neoprene 20 9.25 14.03 2.39509132 O’RING 9 mm Black Neoprene 20 8.92 12.58 1.83509136 O’RING 10 mm Hose Green HNBR 20 10.80 14.80 2.00 HOSE FITTING O’RING509144 O’RING Black Neoprene 20 11.91 16.69 2.39509149 O’RING Black Neoprene 20 14.00 19.00 2.50 DENSO TV10C509158 O’RING 16 mm Hose Black Neoprene 20 16.00 19.56 1.78 HOSE FITTING O’RING509164 O’RING Black Neoprene 20 20.35 23.91 1.78 SEIKO SEIKI SS170PSS509736 O’RING Green HNBR 10 13.41 16.81 1.70509750 O’RING Green HNBR 10 13.80 20.64 3.42509760 O’RING Green HNBR 10 6.02 11.13 2.62509761 O’RING Green HNBR 10 12.37 17.46 2.62509768 O’RING Green HNBR 10 8.92 12.58 1.83
HONDA / ACURA509193 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508984 CAP Blue 6 BP R134a508986 CAP Red 6 HP R134a508990 O’RING Black Neoprene - DENSO 10PA508993 O’RING 7 mm Hose Green HNBR 20 7.00 10.00 1.50508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509135 O’RING 6 mm Hose Green HNBR 20 6.60 10.60 2.00509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509147 O’RING 19 mm Int D Comp Green HNBR 20 19.18 24.10 2.46509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509169 O’RING 10 mm Int D Green HNBR 20 10.77 16.01 2.62509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62 HITACHI509172 O’RING 17 mm Int D Comp Green HNBR 20 17.12 22.36 2.62 V5509173 O’RING 20 mm Int D Comp Green HNBR 20 18.72 23.96 2.62 HITACHI509174 O’RING Green HNBR 20 20.29 25.53 2.62 SANDEN/DSL KIKI509183 O’RING Green HNBR 20 4.70 7.54 1.42 FILTER DRIER O’RING509215 VALVE Gold 6509216 VALVE Silver 6509301 O’RING 12.7 Metric Black Neoprene 20 11.00 16.00 2.50 HITACHI509302 O’RING 16 Metric (5/8) Black Neoprene 20 13.00 18.00 2.50 HITACHI509311 O’RING Black Neoprene 20 13.46 17.62 2.08 HITACHI 509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78
27
1.3 O’rings
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
HYUNDAI509194 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508983 CAP Blue 6508985 CAP Red 6508993 O’RING Green HNBR 20 7 10.00 1.50 HOSE FITTING O’RING508996 O’RING Black Neoprene 20 6.73 9.99 1.63508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING508999 O’RING 8 mm Hose Green HNBR 20 8.00 12.00 2.00 DSL KIKI509134 O’RING Green HNBR 20 10 15.00 2.50 MJS170509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509144 O’RING Black Neoprene 20 11.91 16.69 2.39509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509158 O’RING Black Neoprene 20 16 19.56 1.78 HOSE FITTING O’RING509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509163 O’RING Black Neoprene 20 17.6 22.40 2.40 HOSE FITTING O’RING509167 O’RING Green HNBR 20 21.6 26.40 2.40 DKS CH509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62 HITACHI509172 O’RING 17 mm Int D Comp Green HNBR 20 17.12 22.36 2.62 V5509173 O’RING 20 mm Int D Comp Green HNBR 20 18.72 23.96 2.62 HITACHI509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509185 O’RING Green HNBR 20 7.65 10.91 1.63509213 SPRING N°10 (5/8) Silver 6509214 SPRING N°12 Hose (3/4) Silver -509215 VALVE Gold 6509216 VALVE Silver 6509303 O’RING N° 10 Hose (5/8) Green HNBR 20 12.93 16.63 1.85509306 O’RING Black Neoprene 20 15.00 20.00 2.50509307 O’RING N°12 Hose (3/4) Green HNBR 20 15.68 19.54 1.93509308 O’RING Black Neoprene 20 17.80 22.60 2.40 DSL KIKI 509309 O’RING Black Neoprene 20 21.60 26.40 2.40 DSL KIKI 509743 O’RING Green HNBR 10 13.52 17.08 1.78509772 CAP Blue 6509773 CAP Blue 6509878 O’RING Green HNBR 20 10.52 14.18 1.83509879 O’RING Black Neoprene 20 6 10 2
JAGUAR508982 CAP Black 6 R12508983 CAP Blue 6508985 CAP Red 6508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509133 O’RING 1/4 (7/16-20) Green HNBR 20 6.07 9.63 1.78 FILTER DRIER O’RING509136 O’RING 10 mm Hose Green HNBR 20 10.80 14.80 2.00 HOSE FITTING O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509144 O’RING Black Neoprene 20 11.91 16.69 2.39509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509148 O’RING Green HNBR 20 13.60 18.46 2.43 CALSONIC509151 O’RING Green HNBR 20 14.00 17.00 1.50 FX105V509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62 HITACHI509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509185 O’RING Green HNBR 20 7.65 10.91 1.63509215 VALVE Gold 6508995 O’RING Green HNBR 20 6.80 10.54 1.87509157 O’RING Green HNBR 20 15.60 19.16 1.78509745 O’RING Green HNBR 10 6.50 11.70 2.60
28
Air Conditioning
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
509746 O’RING Green HNBR 10 8.00 11.20 1.60509757 O’RING Green HNBR 10 8.50 11.94 1.72509758 O’RING Green HNBR 10 11.00 14.20 1.60
LEXUS509208 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508983 CAP Blue 6508985 CAP Red 6508990 O’RING Black Neoprene - DENSO 10PA508993 O’RING 7 mm Hose Green HNBR 20 7.00 10.00 1.50508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509135 O’RING 6 mm Hose Green HNBR 20 6.60 10.60 2.00509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509149 O’RING Black Neoprene 20 14.00 19.00 2.50 DENSO TV10C509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62 HITACHI509173 O’RING 20 mm Int D Comp Green HNBR 20 18.72 23.96 2.62 HITACHI509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509215 VALVE Gold 6509216 VALVE Silver 6509301 O’RING 12.7 Metric Black Neoprene 20 11.00 16.00 2.50 HITACHI509306 O’RING Black Neoprene 20 15.00 20.00 2.50509311 O’RING Black Neoprene 20 13.46 17.62 2.08 HITACHI
MAZDA509295 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508983 CAP Blue 6508985 CAP Red 6508993 O’RING 7 mm Hose Green HNBR 20 7.00 10.00 1.50508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING508999 O’RING 8 mm Hose Green HNBR 20 8.00 12.00 2.00 DSL KIKI509135 O’RING 6 mm Hose Green HNBR 20 6.60 10.60 2.00509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509141 O’RING N°6 (3/8) Green HNBR 20 7.38 11.00 1.81 SPRINGLOCK CONNECTION O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509147 O’RING 19 mm Int D Comp Green HNBR 20 19.18 24.10 2.46509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62 HITACHI 509172 O’RING 17 mm Int D Comp Green HNBR 20 17.12 22.36 2.62 V5509173 O’RING 20 mm Int D Comp Green HNBR 20 18.72 23.96 2.62 HITACHI509174 O’RING Green HNBR 20 20.29 25.53 2.62 SANDEN/DSL KIKI509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509184 O’RING Green HNBR 20 6.07 9.33 1.63 FX105V509185 O’RING Green HNBR 20 7.65 10.91 1.63509211 SPRING N°6 (3/8) Silver -509212 SPRING N°8 Hose (1/2) Silver -509213 SPRING N°10 (5/8) Silver 6509214 SPRING N°12 Hose (3/4) Silver -509215 VALVE Gold 6509216 VALVE Silver 6509299 O’RING N°8 Hose (1/2) Green HNBR 20 10.12 13.82 1.85509303 O’RING N° 10 Hose (5/8) Green HNBR 20 12.93 16.63 1.85509307 O’RING N°12 Hose (3/4) Green HNBR 20 15.68 19.54 1.93509134 O’RING Green HNBR 20 10.00 15.00 2.50 MJS170509302 O’RING 16 Metric (5/8) Black Neoprene 20 13.00 18.00 2.50 HITACHI509747 O’RING Black Neoprene 10 6.88 10.28 1.77
29
1.3 O’rings
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
MERCEDES-BENZ509196 508982 CAP Black 6 R12
508984 CAP Blue 6 BP R134a508986 CAP Red 6 HP R134a508988 O’RING Green HNBR 20 21.82 28.88 3.53 R4508990 O’RING Black Neoprene - DENSO 10PA508992 O’RING Black Neoprene 6508997 O’RING Green HNBR 20 6.73 9.99 1.63509132 O’RING 9 mm Black Neoprene 20 8.92 12.58 1.83509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509140 O’RING Green HNBR 20 10.50 14.50 2.00509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509154 O’RING Green HNBR 20 14.00 18.00 2.00 DENSO TV12/14C509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509166 O’RING 17 mm Hose Green HNBR 20 17.00 21.00 2.00509173 O’RING 20 mm Int D Comp Green HNBR 20 18.72 23.96 2.62 HITACHI509180 O’RING Green HNBR 20 23.05 30.07 3.51509187 O’RING Black -509215 VALVE Gold 6509216 VALVE Silver 6509772 CAP Blue 6509773 CAP Blue 6508972 O’RING Black 10508973 O’RING Black 10508974 O’RING Black 10508975 O’RING Green -508976 O’RING Red -508977 O’RING Yellow 10508978 O’RING Black -508979 O’RING Black 10508988 O’RING Green HNBR 20 21.82 28.88 3.53 R4508989 O’RING Black Neoprene 20 19.69 21.72 2.03 YORK508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.38 11.00 1.81 SPRINGLOCK CONNECTION O’RING509141 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509188 O’RING White 20
30
Air Conditioning
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
MITSUBISHI509198 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508983 CAP Blue 6508985 CAP Red 6508993 O’RING 7 mm Hose Green HNBR 20 7.00 10.00 1.50508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509133 O’RING 1/4 (7/16-20) Green HNBR 20 6.07 9.63 1.78 FILTER DRIER O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509157 O’RING Green HNBR 20 15.60 19.16 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509169 O’RING 10 mm Int D Green HNBR 20 10.77 16.01 2.62509170 O’RING Green HNBR 20 13.94 19.18 2.62509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62 HITACHI509173 O’RING 20 mm Int D Comp Green HNBR 20 18.72 23.96 2.62 HITACHI509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509184 O’RING Green HNBR 20 6.07 9.33 1.63 FX105V509213 SPRING N°10 (5/8) Silver 6509215 VALVE Gold 6509216 VALVE Silver 6509303 O’RING N° 10 Hose (5/8) Green HNBR 20 12.93 16.63 1.85509304 O’RING Green HNBR 20 12.42 15.98 1.78509313 O’RING Black -509314 O’RING Black -
NISSAN509200 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508984 CAP Blue 6 BP R134a508986 CAP Red 6 HP R134a508995 O’RING Green HNBR 20 6.80 10.54 1.87 CALSONIC509133 O’RING 1/4 (7/16-20) Green HNBR 20 6.07 9.63 1.78 FILTER DRIER O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509138 O’RING Green HNBR 20 11.00 15.80 2.40 CALSONIC509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509148 O’RING Green HNBR 20 13.60 18.46 2.43 CALSONIC509153 O’RING 14 mm Hose Green HNBR 20 14.30 18.90 2.30 CALSONIC509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509159 O’RING 16.5 mm Hose Green HNBR 20 16.50 21.36 2.43 CALSONIC509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509169 O’RING 10 mm Int D Green HNBR 20 10.77 16.01 2.62509183 O’RING Green HNBR 20 4.70 7.54 1.42 FILTER DRIER O’RING509215 VALVE Gold 6509216 VALVE Silver 6509298 O’RING Green HNBR 20 6.07 9.77 1.85 CALSONIC509300 O’RING Green HNBR 20 10.90 15.76 2.43 CALSONIC509305 O’RING Black Neoprene 20 14.60 19.40 2.40 MJS170509157 O’RING Green HNBR 20 15.60 19.16 1.78509179 O’RING Green HNBR 20 20.22 27.28 3.53
31
1.3 O’rings
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
OPEL / VAUXHALL509201 508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING
508999 O’RING 8 mm Hose Black Neoprene 20 9.25 14.03 2.39509134 O’RING Green HNBR 20 10.00 15.00 2.50 MJS170509135 O’RING 6 mm Hose Green HNBR 20 6.60 10.60 2.00509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509141 O’RING N°6 (3/8) Green HNBR 20 7.38 11.00 1.81 SPRINGLOCK CONNECTION O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509168 O’RING Green HNBR 20 9.19 14.43 2.62 ALL W/ OEM# 702645509169 O’RING 10 mm Int D Green HNBR 20 10.77 16.01 2.62509170 O’RING Green HNBR 20 13.94 19.18 2.62509177 O’RING Black Neoprene 20 13.87 20.93 3.53 DENSO 10P13/15509178 O’RING Green HNBR 20 15.47 22.53 3.53509181 O’RING Green HNBR 20 12.01 15.77 1.88509182 O’RING Green HNBR 20 14.81 18.57 1.88509186 O’RING Green HNBR 20 9.60 1.88509216 VALVE Silver 6509736 VALVE Silver 6509750 VALVE Silver 6509772 O’RING Green HNBR 20 6.07 9.77 1.85509773 O’RING Green HNBR 20 10.12 13.82 1.85509880 O’RING Green HNBR 20 10.9 15.76 2.43509881 O’RING Black Neoprene 20 11 16 2.5509882 O’RING Black Neoprene 20 13 18 2.5
509296 508972 O’RING Black 10508973 O’RING Black 10508974 O’RING Black 10508978 O’RING Black -508979 O’RING Black 10508982 CAP Black 6 R12508983 CAP Blue 6508985 CAP Red 6508988 O’RING Green HNBR 20 21.82 28.88 3.53 R4509147 O’RING 19 mm Int D Comp Green HNBR 20 19.18 24.10 2.46509157 O’RING Green HNBR 20 15.60 19.16 1.78509172 O’RING 17 mm Int D Comp Green HNBR 20 17.12 22.36 2.62 V5509173 O’RING 20 mm Int D Comp Green HNBR 20 18.72 23.96 2.62 HITACHI509175 O’RING Green HNBR 20 21.89 27.13 2.62509176 O’RING 24 mm Int D Comp Green HNBR 20 23.47 28.71 2.62 RV2509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509180 O’RING Green HNBR 20 23.05 30.07 3.51509215 VALVE Gold 6509320 VALVE 6
32
Air Conditioning
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
PEUGEOT509203 508982 O’RING 10 R12
508984 O’RING 1 BP R134a508986 O’RING 1 HP R134a508998 O’RING 10 1.78 EXPANSION VALVE O’RING509132 METAL GASKET 10 1.83509137 METAL GASKET 10 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 METAL GASKET 10 1.78509155 METAL GASKET 10 1.78509160 METAL GASKET 10 1.78509179 METAL GASKET 10 3.53 10PA509211 SPRING Silver -509212 SPRING Silver -509213 SPRING Silver 6509215 METAL GASKET -509216 VALVE Silver 6509217 METAL GASKET -509743 O’RING Green HNBR 10 13.52 17.08 1.78509772 CAP Blue 6509773 CAP Blue 6509877 CAP Black 6509883 O’RING Green HNBR 20 8.92 12.58 1.83509884 O’RING Black Neoprene 20 16.36 20.76 2.2
PORSCHE509202 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508984 CAP Blue 6 BP R134a508986 CAP Red 6 HP R134a508995 O’RING Green HNBR 20 6.80 10.54 1.87 CALSONIC509133 O’RING 1/4 (7/16-20) Green HNBR 20 6.07 9.63 1.78 FILTER DRIER O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509138 O’RING Green HNBR 20 11.00 15.80 2.40 CALSONIC509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509148 O’RING Green HNBR 20 13.60 18.46 2.43 CALSONIC509153 O’RING 14 mm Hose Green HNBR 20 14.30 18.90 2.30 CALSONIC509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509159 O’RING 16.5 mm Hose Green HNBR 20 16.50 21.36 2.43 CALSONIC509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509169 O’RING 10 mm Int D Green HNBR 20 10.77 16.01 2.62509183 O’RING Green HNBR 20 4.70 7.54 1.42 FILTER DRIER O’RING509215 VALVE Gold 6509131 O’RING Green HNBR 20 9.00 13.00 2.00509140 O’RING Green HNBR 20 10.50 14.50 2.00509141 O’RING N°6 (3/8) Green HNBR 20 7.38 11.00 1.81 SPRINGLOCK CONNECTION O’RING509154 O’RING Green HNBR 20 14.00 18.00 2.00 DENSO TV12/14C509165 O’RING 20 mm Hose Green HNBR 20 20.00 24.80 2.40509166 O’RING 17 mm Hose Green HNBR 20 17.00 21.00 2.00508989 O’RING Black Neoprene 20 19.69 21.72 2.03 YORK508997 O’RING Green HNBR 20 6.73 9.99 1.63
33
1.3 O’rings
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
RENAULT509204 508982 CAP Black 6 R12
508983 CAP Blue 6508984 CAP Blue 6508985 CAP Red 6508986 CAP Red 6508993 O’RING 7 mm Hose Green HNBR 20 7.00 10.00 1.50508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509133 O’RING 1/4 (7/16-20) Green HNBR 20 6.07 9.63 1.78 FILTER DRIER O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62 HITACHI509172 O’RING 17 mm Int D Comp Green HNBR 20 17.12 22.36 2.62 V5509173 O’RING 20 mm Int D Comp Green HNBR 20 18.72 23.96 2.62 HITACHI509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509183 O’RING Green HNBR 20 4.70 7.54 1.42 FX105V509184 O’RING Green HNBR 20 6.07 9.33 1.63509211 SPRING Silver -509212 SPRING Silver -509213 SPRING Silver 6509214 SPRING Silver -509215 VALVE Gold 6509217 VALVE Silver 6509218 VALVE Silver 6509550 O’RING Brown HNBR 5 11.05 14.32 2.67509555 O’RING Brown HNBR 5 13.65 16.87 2.61509556 O’RING Brown HNBR 5 16.51 20.30 2.63509768 O’RING Green HNBR 10 8.92 12.58 1.83509772 CAP Blue 6509773 CAP Blue 6509883 O’RING Green HNBR 20 8.92 12.58 1.83509884 O’RING Black Neoprene 20 16.36 20.76 2.20509551 O’RING Red HNBR 5509552 O’RING Red HNBR 5509553 O’RING Red HNBR 5509554 O’RING Red HNBR 5
ROVER509205 508982 CAP Black 6 R12
508984 CAP Blue 6 BP R134a508986 CAP Red 6 HP R134a508995 O’RING Green HNBR 20 6.80 10.54 1.87 CALSONIC508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING508999 O’RING 8 mm Hose Black Neoprene 20 9.25 14.03 2.39509133 O’RING 1/4 (7/16-20) Green HNBR 20 6.07 9.63 1.78 FILTER DRIER O’RING509135 O’RING 6 mm Hose Green HNBR 20 6.60 10.60 2.00509136 O’RING 10 mm Hose Green HNBR 20 10.80 14.80 2.00 HOSE FITTING O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509138 O’RING Green HNBR 20 11.00 15.80 2.40 CALSONIC509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509148 O’RING Green HNBR 20 13.60 18.46 2.43 CALSONIC509149 O’RING Black Neoprene 20 14.00 19.00 2.50 DENSO TV10C509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509183 O’RING Green HNBR 20 4.70 7.54 1.42 FILTER DRIER O’RING509215 VALVE Gold 6509752 O’RING Green HNBR 10 7.06 11.68 2.31
34
Air Conditioning
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
SAAB509209 508982 CAP Black 6 R12
508984 CAP Blue 6 BP R134a508986 CAP Red 6 HP R134a508994 O’RING Yellow HNBR 20 7.00 10.00 1.50508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509132 O’RING 9 mm Black Neoprene 20 8.92 12.58 1.83509139 O’RING N°6 Hose Yellow HNBR 20 7.65 11.21 1.78509143 O’RING Yellow HNBR 20 9.25 12.81 1.78509146 O’RING Yellow HNBR 20 10.82 14.38 1.78509156 O’RING Yellow HNBR 20 14.00 17.56 1.78509162 O’RING Yellow HNBR 20 17.17 20.73 1.78509163 O’RING Black Neoprene 20 17.60 22.40 2.40 HOSE FITTING O’RING509167 O’RING Green HNBR 20 21.60 26.40 2.40 DKS CH509168 O’RING Green HNBR 20 9.19 14.43 2.62 ALL W/ OEM# 702645509175 O’RING Green HNBR 20 21.89 27.13 2.62509177 O’RING Black Neoprene 20 13.87 20.93 3.53 DENSO 10P13/15509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509215 VALVE Gold 6509217 VALVE Silver 6509304 O’RING Green HNBR 20 12.42 15.98 1.78508993 O’RING 7 mm Hose Green HNBR 20 7.00 10.00 1.50509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78
SEAT509189 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508982 CAP Black 6 R12508983 CAP Blue 6508985 CAP Red 6508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING508999 O’RING 8 mm Hose Green HNBR 20 8.00 12.00 2.00 DSL KIKI509132 O’RING 9 mm Black Neoprene 20 8.92 12.58 1.83509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509153 O’RING 14 mm Hose Green HNBR 20 14.30 18.90 2.30 CALSONIC509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509158 O’RING 16 mm Hose Black Neoprene 20 16.00 19.56 1.78 HOSE FITTING O’RING509159 O’RING 16.5 mm Hose Green HNBR 20 16.50 21.36 2.43 CALSONIC509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509164 O’RING Black Neoprene 20 20.35 23.91 1.78 SEIKO SEIKI SS170PSS509166 O’RING 17 mm Hose Green HNBR 20 17.00 21.00 2.00509176 O’RING 24 mm Int D Comp Green HNBR 20 23.47 28.71 2.62 RV2509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509215 VALVE Gold 6509216 VALVE Silver 6509744 O’RING Green HNBR 10 11.03 14.61 1.79509772 CAP Blue 6509773 CAP Blue 6509877 CAP Black 6509754 O’RING Green HNBR 10 8.20 11.76 1.78509755 O’RING Green HNBR 10 14.40 19.20 2.40
35
1.3 O’rings
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
SKODA509189 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508982 CAP Black 6 R12508983 CAP Blue 6508985 CAP Red 6508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING508999 O’RING 8 mm Hose Green HNBR 20 8.00 12.00 2.00 DSL KIKI509132 O’RING 9 mm Black Neoprene 20 8.92 12.58 1.83509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509153 O’RING 14 mm Hose Green HNBR 20 14.30 18.90 2.30 CALSONIC509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509158 O’RING 16 mm Hose Black Neoprene 20 16.00 19.56 1.78 HOSE FITTING O’RING509159 O’RING 16.5 mm Hose Green HNBR 20 16.50 21.36 2.43 CALSONIC509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509164 O’RING Black Neoprene 20 20.35 23.91 1.78 SEIKO SEIKI SS170PSS509166 O’RING 17 mm Hose Green HNBR 20 17.00 21.00 2.00509176 O’RING 24 mm Int D Comp Green HNBR 20 23.47 28.71 2.62 RV2509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509215 VALVE Gold 6509216 VALVE Silver 6509744 O’RING Green HNBR 10 11.03 14.61 1.79509772 CAP Blue 6509773 CAP Blue 6509877 CAP Black 6
SUBARU508980 CAP Red 6 M10x1.25 HP R134a508981 CAP Blue 6 M9x1 BP R134a508984 CAP Blue 6 BP R134a508986 CAP Red 6 HP R134a508989 O’RING Black Neoprene 20 19.69 21.72 2.03 YORK508993 O’RING 7 mm Hose Green HNBR 20 7.00 10.00 1.50508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509133 O’RING 1/4 (7/16-20) Green HNBR 20 6.07 9.63 1.78 FILTER DRIER O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509169 O’RING 10 mm Int D Green HNBR 20 10.77 16.01 2.62509184 O’RING Green HNBR 20 6.07 9.33 1.63 FX105V509188 O’RING White 20509215 VALVE Gold 6509216 VALVE Silver 6509305 O’RING Black Neoprene 20 14.60 19.40 2.40 MJS170509747 O’RING Black Neoprene 10 6.88 10.28 1.77
36
Air Conditioning
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
SUZUKI509207 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508983 CAP Blue 6508985 CAP Red 6508993 O’RING 7 mm Hose Green HNBR 20 7.00 10.00 1.50508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509184 O’RING Green HNBR 20 6.07 9.33 1.63 FX105V509215 VALVE Gold 6509216 VALVE Silver 6509306 O’RING Black Neoprene 20 15.00 20.00 2.50
TOYOTA509208 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508983 CAP Blue 6508985 CAP Red 6508990 O’RING Black Neoprene - DENSO 10PA508993 O’RING 7 mm Hose Green HNBR 20 7.00 10.00 1.50508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509135 O’RING 6 mm Hose Green HNBR 20 6.60 10.60 2.00509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509149 O’RING Black Neoprene 20 14.00 19.00 2.50 DENSO TV10C509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509171 O’RING 15 mm Int D Comp Green HNBR 20 15.54 20.78 2.62 HITACHI509173 O’RING 20 mm Int D Comp Green HNBR 20 18.72 23.96 2.62 HITACHI509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509215 VALVE Gold 6509216 VALVE Silver 6509301 O’RING 12.7 Metric Black Neoprene 20 11.00 16.00 2.50 HITACHI509306 O’RING Black Neoprene 20 15.00 20.00 2.50509311 O’RING Black Neoprene 20 13.46 17.62 2.08 HITACHI 509163 O’RING Black Neoprene 20 17.60 22.40 2.40 HOSE FITTING O’RING509165 O’RING 20 mm Hose Green HNBR 20 20.00 24.80 2.40509748 O’RING Green HNBR 10 10.55 13.55 1.50509751 O’RING Green HNBR 10 10.70 13.77 1.53509759 O’RING Green HNBR 10 13.46 17.63 2.08
37
1.3 O’rings
Kit Ref. Ref. Product Type Info Product Colour Material Quantity
Info ApplicationA(mm)
B(mm)
C(mm)
VOLKSWAGEN509189 508980 CAP Red 6 M10x1.25 HP R134a
508981 CAP Blue 6 M9x1 BP R134a508982 CAP Black 6 R12508983 CAP Blue 6508985 CAP Red 6508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING508999 O’RING 8 mm Hose Green HNBR 20 8.00 12.00 2.00 DSL KIKI509132 O’RING 9 mm Black Neoprene 20 8.92 12.58 1.83509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509153 O’RING 14 mm Hose Green HNBR 20 14.30 18.90 2.30 CALSONIC509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509158 O’RING 16 mm Hose Black Neoprene 20 16.00 19.56 1.78 HOSE FITTING O’RING509159 O’RING 16.5 mm Hose Green HNBR 20 16.50 21.36 2.43 CALSONIC509160 O’RING N°12 Hose (3/4) Green HNBR 20 17.17 20.73 1.78509164 O’RING Black Neoprene 20 20.35 23.91 1.78 SEIKO SEIKI SS170PSS509166 O’RING 17 mm Hose Green HNBR 20 17.00 21.00 2.00509176 O’RING 24 mm Int D Comp Green HNBR 20 23.47 28.71 2.62 RV2509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509215 VALVE Gold 6509216 VALVE Silver 6509744 O’RING Green HNBR 10 11.03 14.61 1.79509772 CAP Blue 6509773 CAP Blue 6509877 CAP Black 6
VOLVO509209 508982 CAP Black 6 R12
508984 CAP Blue 6 BP R134a508986 CAP Red 6 HP R134a508994 O’RING Yellow HNBR 20 7.00 10.00 1.50508998 O’RING 8 mm Hose Green HNBR 20 4.47 8.03 1.78 EXPANSION VALVE O’RING509132 O’RING 9 mm Black Neoprene 20 8.92 12.58 1.83509139 O’RING N°6 Hose Yellow HNBR 20 7.65 11.21 1.78509143 O’RING Yellow HNBR 20 9.25 12.81 1.78509146 O’RING Yellow HNBR 20 10.82 14.38 1.78509156 O’RING Yellow HNBR 20 14.00 17.56 1.78509162 O’RING Yellow HNBR 20 17.17 20.73 1.78509163 O’RING Black Neoprene 20 17.60 22.40 2.40 HOSE FITTING O’RING509167 O’RING Green HNBR 20 21.60 26.40 2.40 DKS CH509168 O’RING Green HNBR 20 9.19 14.43 2.62 ALL W/ OEM# 702645509175 O’RING Green HNBR 20 21.89 27.13 2.62509177 O’RING Black Neoprene 20 13.87 20.93 3.53 DENSO 10P13/15509179 O’RING Green HNBR 20 20.22 27.28 3.53 10PA509215 VALVE Gold 6509217 VALVE Silver 6509304 O’RING Green HNBR 20 12.42 15.98 1.78508993 O’RING 7 mm Hose Green HNBR 20 7.00 10.00 1.50509137 O’RING N°6 (3/8) Green HNBR 20 7.65 11.21 1.78 HOSE FITTING O’RING509142 O’RING Green HNBR 20 9.25 12.81 1.78 PRESSURE RELIEF VALVE O’RING509145 O’RING N°8 Hose (1/2) Green HNBR 20 10.82 14.38 1.78509155 O’RING N° 10 Hose (5/8) Green HNBR 20 14.00 17.56 1.78509739 O’RING Yellow HNBR 10 8.50 11.50 1.50509740 O’RING Yellow HNBR 10 13.00 16.60 1.80509741 O’RING Yellow HNBR 10 9.36 14.36 2.50509742 O’RING Yellow HNBR 10 12.68 16.20 1.76509762 O’RING Yellow HNBR 10 11.00 15.80 2.40509766 O’RING Yellow HNBR 10 18.10 22.90 2.40
38
Air Conditioning
Ref. 508989
Ref. 508988 Ref. 508990
Ref. 508977 Ref. 508978 Ref. 508979
Ref. 508974 Ref. 508975 Ref. 508976
699935Ref. 508160 Ref. 508972 Ref. 508973
5
Scale 1:1
e
e e
1.3 O’rings
39
Ref. 509147Ref. 509146Ref. 509145
e5 5
Ref. 509141Ref. 509140Ref. 509138
ee555
Ref. 509134Ref. 509133Ref. 509131
Be
e
e
e
555
Ref. 508996
Ref. 508992Ref. 508991
Scale 1:1
Air Conditioning
40
Ref. 509148 Ref. 509149 Ref. 509153
e55
Ref. 509142 Ref. 509143 Ref. 509144
Ref. 509135 Ref. 509136 Ref. 509137
c 55
Ref. 508997 Ref. 508998 Ref. 508999
fe
55
699935Ref. 508993 Ref. 508994 Ref. 508995
B
B
e5 5
e e e
e
5
1.3 O’rings
41
Ref. 509183Ref. 509182Ref. 509181
55
Ref. 509177Ref. 509176Ref. 509175
e
Ref. 509171Ref. 509170Ref. 509169
e
e
5
Ref. 509165Ref. 509163Ref. 509162
e5
Ref. 509157Ref. 509156Ref. 509155
55 5
5
Scale 1:1
B
e
c
A
Air Conditioning
42
Ref. 509184 Ref. 509185 Ref. 509186
555
Ref. 509178 Ref. 509179 Ref. 509180
ee
Ref. 509172 Ref. 509173 Ref. 509174
e e e
Ref. 509166 Ref. 509167 Ref. 509168
e ee5
5
699935Ref. 509158 Ref. 509159 Ref. 509160
ee
c
A
1.3 O’rings
43
Ref. 509325
Ref. 509322Ref. 509314
Ref. 509306Ref. 509304Ref. 509303
55
Ref. 509299Ref. 509298
e55
Ref. 509211Ref. 509188Ref. 509187
e
e
e
e
5
Scale 1:1
B
44
Air Conditioning
Ref. 509326 Ref. 509327
Ref. 509323 Ref. 509324
Ref. 509307 Ref. 509308 Ref. 509313
e55
Ref. 509300 Ref. 509301 Ref. 509302
e5
699935Ref. 509212 Ref. 509213 Ref. 509214
e
5 5 5
A A
45
1.3 O’rings
Ref. 509741Ref. 509740Ref. 509739
eee555
(x5) (x5)
Ref. 509556Ref. 509555
ee55
(x5) (x5)
Ref. 509551Ref. 509550Ref. 509335
ee55
Ref. 509334
Ref. 509330Ref. 509329Ref. 509328
Scale 1:1
46
Air Conditioning
Ref. 509742 Ref. 509743 Ref. 509744
eee555
Ref. 509736 Ref. 509737 Ref. 509738
eee555
(x5) (x5) (x5)
Ref. 509552 Ref. 509553 Ref. 509554
eee555
Ref. 509336
Ref. 509332 Ref. 509333Ref. 509331
47
1.3 O’rings
Ref. 509771Ref. 509770Ref. 509769
ee5
Ref. 509765Ref. 509764Ref. 509763
A
ee
e55
Ref. 509759Ref. 509758Ref. 509757
ee55
Ref. 509753Ref. 509752Ref. 509751
eee555
Ref. 509747Ref. 509746Ref. 509745
eee555
Scale 1:1
c
48
Air Conditioning
Ref. 509772
e5
Ref. 509766 Ref. 509767 Ref. 509768
fee55
Ref. 509760 Ref. 509761 Ref. 509762
eee555
Ref. 509754 Ref. 509755 Ref. 509756
eee555
699935Ref. 509748 Ref. 509749 Ref. 509750
e e e5 5 5
B
49
1.3 O’rings
Ref. 698929
Ref. 699940
O’rings lubrication kit
Ref. Product TypeQuantity Quantity
Info Application
508993 O'RING 10 20 HOSE FITTING O’RING508995 O'RING 10 20 CALSONIC
508997 O'RING 10 20
509131 O'RING 10 20
509134 O'RING 10 20 MJS170
509135 O'RING 10 20509137 O'RING 10 20 HOSE FITTING O’RING
509139 O'RING 10 20
509141 O'RING 10 20 SPRINGLOCK CONNECTION O’RING
509142 O'RING 10 20 PRESSURE RELIEF VALVE O’RING
509145 O'RING 10 20
509155 O'RING 10 20
FunctionThe oil ensures the lubrication and improves the tightness between the o’rings and the components.
ReplacementEvery o’ring must be lubricated before fitting.
RecommendationsDo not expose oil to ambient air for more than 3 minutes.
l Polyester oil (x5)l Valve tool remover
Ref. 698965 Valve tool
Ref. 699941 Polyester oil
Ref. Product TypeQuantity Quantity
Info Application
509160 O'RING 10 20 N°12 Hose (3/4”)
509162 O'RING 10 20
509170 O'RING 10 20
509171 O'RING 10 20 HITACHI / 15mm Int D Comp
509183 O'RING 10 20 FILTER DRIER O’RING509184 O'RING 10 20 FX105V
509185 O'RING 10 20
509186 O'RING 10 20
509299 O'RING 10 20
509300 O'RING 10 20 CALSONIC
509303 O'RING 10 20
509307 O'RING 10 20
699941 OIL 2 1 CHRYSLER / JEEP
O’rings & gasket seals kit for Bw
Valve tool Ref. 698965
Polyester oilRef. 699941
50
Air Conditioning
11 mm / Brown N°8RENAULTQuantity: 20
8 mm N°6ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULTQuantity: 20
11 mm N°8ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULTQuantity: 20
Special o’rings
16 mm / Brown N°12RENAULTQuantity: 20
Ref. 509556
13 mm / Brown N°10RENAULTQuantity: 20
Ref. 509555
17 mm N°12ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULT
Ref. 509554
11 mm N°8ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULTQuantity: 20
Ref. 509553
Ref. 509551 Ref. 509552Ref. 509550
Ports for retrofitR12 / R 134A
1/4’’ LP & HP(x1)
Ref. 509387
3/16’’ HP(x1)
Ref. 509390
3/16’’ HP(x1)
Ref. 509388
1/4’’ LP & HP(x1)
Ref. 509389
51
1.3 O’rings / Ports for retrofit
Ref. 698930
Ref. 509734
FunctionSimilarly to the thermal expansion valve, the orifice tube generates a pressure drop in the A/C circuit just before the evaporator. That’s how cold temperature is created in the A/C system.
ReplacementDue to dirt in the loop, the orifice tube can become clogged therefore needing to be replaced.
RecommendationsIn case of major clogging, flushing the loop must be performed before fitting the new orifice tube.
FunctionCaps protect the ports and valves from damages and dirt. They also help preventing small refrigerant leaks on the couplers.
ReplacementCaps must be replaced when damaged, leaking or every 3 years on average.
RecommendationsTo ensure the best sealing possible of the loop, replace the cap with another one that perfectly matches the original: same shape & diameterl Every time you operate on the
A/C loop, make a visual check of the caps
l Protect the caps with a safety seal (Ref. 699938)
Orifice tubes kit
Service cap kit
l 12 orifice tubesl 2 orifice tube removal tools
Ref. Product TypeQuantity Quantity
Car Maker
508964 ORIFICE TUBE 3 5 OPEL / VAUXHALL508965 ORIFICE TUBE 3 5 CHRYSLER / JEEP508966 ORIFICE TUBE 3 5 FORD508967 ORIFICE TUBE 3 5 FORD508968 ORIFICE TUBE 3 5 FORD / HYUNDAI508969 ORIFICE TUBE 3 5 FORD
508970 ORIFICE TUBE 3 5ALFA ROMEO / AUDI / FIAT / FORD / JAGUAR / LANCIA / OPEL / VAUXHALL / VOLVO
508971 ORIFICE TUBE 3 5 AUDI / OPEL / SKODA / VAUXHALL / VOLVO / VW
509152 ORIFICE TUBE 3 5 OPEL / VAUXHALL509291 ORIFICE TUBE 3 5 FORD509292 ORIFICE TUBE 3 5 FIAT509293 ORIFICE TUBE 3 5 NISSAN / OPEL / VAUXHALL 699950 TOOLS 1 1
Ref. Product TypeQuantity Quantity
Information
508980 CAP 5 6 M10x1.25 / HP R134a508981 CAP 5 6 M9x1 / BP R134a508982 CAP 5 6 1/4" / R12508983 CAP 5 6 M8x1 / BP R134a508984 CAP 5 6 M8x1 / BP R134a508985 CAP 5 6 M8x1 / HP R134a508986 CAP 5 6 M10x1 / HP R134a509315 CAP 5 6 3/16" / R12509316 CAP 5 6 M8x1 / BP R134a509317 CAP 5 6 M10x1 / HP R134a509772 CAP 5 5 BP509773 CAP 5 5 HP
l 12 different caps
52
Air Conditioning
Ref. 509735
FunctionThe valves are used to fill in the A/C circuit with refrigerant. They also help preventing light refrigerant leaks on the couplers.
ReplacementRepeated connection to the A/C ports will lead to valve damage. When the valve is damaged, leaks will appear.
Valves must be replaced when: l Damagedl Leaking
Recommendationsl When replacing valves, use
the component that perfectly matches the original one: same shape & diameter
l Every time you operate on the A/C loop, make a visual check of the valves
l Before changing the valves, we recommend to:
- Clean the valve and the spot where it will be located
- Lubricate the valve with the application A/C loop oil
- Protect the valves with a cap (Service cap kit Ref. 509734)
- Use the appropriate removal tools that do not damage the ports (Valve tool remover Ref. 698965)
Valve kit
Valve tools
l 9 different valvesl 2 removal tools
Ref. Product TypeQuantity Quantity
Info Application
509215 VALVE 10 6 VARIOUS
509216 VALVE 10 6 VARIOUS
509217 VALVE 5 6 PEUGEOT / VOLVO
509218 VALVE 5 6 RENAULT
509318 VALVE 5 10 VARIOUS
509319 VALVE 5 10 VARIOUS
509320 VALVE 5 6 GM
509875 VALVE 6 6 VAG
509876 VALVE 6 6 HYUNDAI
509774 REMOVAL TOOL 1 1 VARIOUS
698965 REMOVAL TOOL 1 1 VARIOUS
Ref. 710230 Valve core remover preventing loss of refrigerant
Ref. 710231 Valve core removal tool
Ref. 710232 Universal valve core remover with magnet
53
1.3 Orifice tubes / Service caps / Valves
Ref. 699938
FunctionThe safety seal is a rubber seal that covers the charge ports. It ensures that an intervention was completed and that the A/C system hasn’t been touched since.
Safety seall 25 high pressure sealsl 25 low pressure seals
Ref. 699929
FunctionSpring locks ensure a quick and easy hose connection or disconnection.
Replacementl Clean the hose l Replace the spring lock with another
one that perfectly matches the original one (same hose diameter)
RecommendationsEvery time you operate on the spring locks, replace o’rings and springs as well.
Spring lock coupling clamp kitl 8 coupling / clamp elementsl 1 brushl Different types of o’rings
Ref. Product TypeQuantity Quantity
Information
509141 O’RING 10 20 N°6 (3/8)509211 O’RING 10 - N°6 (3/8)509212 O’RING 2 6 N°8 (1/2)509213 O’RING 10 6 N°10 (5/8)509214 O’RING 2 - N°12 (3/4)509299 O’RING 10 20 N°8 (1/2)509303 O’RING 10 20 N°10 (5/8)509307 O’RING 10 20 N°12 (3/4)698953 BRUSH 1 1 N°6 (3/8)698957 COUPLING 1 1 N°6 (3/8)698958 COUPLING 1 1 N°8 (1/2)698959 COUPLING 1 1 N°10 (5/8)698960 COUPLING 1 1 N°12 (3/4)698961 COUPLING 1 1 N°6 (3/8)698962 COUPLING 1 1 N°8 (1/2)698963 COUPLING 1 1 N°10 (5/8)698964 COUPLING 1 1 N°12 (3/4)
ReplacementA new safety seal is applied after each intervention.
54
1.3 Spring lock couplings / Safety seals Air Conditioning
Air Quality
AirConditioning
Air Conditioning Cleanerl Anti-bacterial
l Anti-odour
l Anti-corrosion
Air conditioning systems are frequently prone to mould and bacterial growth, due to humidity and the A/C loop’s compact structure. This may cause unpleasant odours, impacting not only on the A/C system (corrosion, especially on the evaporator) but also on the passengers’ health and well-being (sneezing, headache, allergies...).ClimPur™ cleans and purifies the whole air conditioning system and also helps protecting its components.
Effective & user-friendlyPleasant lemon perfume
ClimPurTM x1Ref. 698984
ClimPurTM x15with displayRef. 698985
ClimPurTM x20for workshop
Ref. 698991
ClimPurTM x1for Truck & Bus
Ref. 716002
1. Open the bonnet and remove the air intake grill located at the bottom of the windscreen.
2. Take your cabin air filter(s). If necessary, refer to the technical booklet of the vehicle.
3. Switch on. Adjust the ventilation system to the maximum (cold position, front ventilation, air conditioning stopped without interior air recycling).
4. Fix the stem of disperser included in the box on the aerosol.
5. Slip the stem into the air intake at the bottom of the windscreen and empty the whole contents of the totality of the aerosol by a series of some 5 second pressures. Important: The aerosol has to be held vertically.
6. Stop the ventilation. Leave it for 10 minutes.
7. Start again the ventilation in maximum position for 10 minutes.
8. The treatment is finished. Replace your cabin air filter(s)*, then the grill of the air intake.
* we recommend you to replace your worn cabin air filter(s) by a new filter of the Valeo range. For more effectiveness, disperse a little ClimPurTM spray on both faces of the new filter(s) before replacing.
User’s guide
55
ClimSprayTM x1Ref. 698899
ClimSprayTM x15with display
Ref. 715899
ClimSprayTM x20for workshop
Ref. 715991
ClimSprayTM x1for Truck & Bus
Ref. 716003
Cabin Purifier
The vehicle cabin may be a source of bacteria growth and unpleasant smells (caused by bacteria, mould, tobacco, pets...). Using a simple air-freshener may mask the odour but won’t solve the issue. However ClimSpray™ double action begins by attacking the root cause of the bacteria growth (odour neutralisation) and then pleasantly perfumes the car leaving a cleanliness sensation.
Pure freshness!Automatic, complete treatment in less than 15 minutes
1. Clean the interior of the vehicle
2. Start the engine
3. Turn on the air conditioning
4. Program the A/C to the coolest temperature
5. Choose interior air recycling mode
6. Open the vents (adjust the ventilation system to the maximum)
7. Check that the windows are closed
8. Push the passenger seat back as far as possible
9. Shake the aerosol and place it on the floor next to the passenger seat about 50 cm away from the dashboard
10. Activate the spray (automatic mode), pointing it in the direction of the cabin
11. Close the vehicle, leave and let the spray work for 10 minutes
12. Don’t forget to air the vehicle after the operation
l Odour eliminator
l Air purifier
User’s guide
56
Air Conditioning 1.4 ClimSpray™
BrakingSystems2.1 Brake Fluid Tester
2
EngineCooling2.3 FastFill®
LightingSystems2.2 RegloscopeTM
57
Valeo solution for a rapid diagnosis of the brake fluid
BrakingSystems
Brake Fluid Tester
Practical l Operates in 12V on the car batteryl LCD screen instructions available in 19 different languages
Simplel Just one button to switchl Tested in 3 stepsl LCD screen instructions lead operator through
the complete testing sequence
Reliablel Measures the moisture of the brake fluid
with an accuracy of +/- 3%l Protected against battery reverse polarity
Creator of turnoverl Each vehicle requires at least 1L of liquid per year*
* based on one bleed every two years, with an average of 2L per bleed
Test in 60 seconds
58
Valeo recommends to flush and replace the brake fluid periodically:
DOT 3/4: every two years
DOT 4+/5.1: every year
A regular check-up of the braking system is importantl The braking system is an essential
element of car safety
l Brake fluid is transmitting the mechanical effort applied by the pedal to the calipers
l Brake fluid has to work under high pressures and over a wide temperature range
Brake Fluid Tester
Ref. 402100
Why to change the brake fluid? Moisture absorption: while DOT Brake fluid is in a closed brake system, it remains in contact with air. With time, the moisture naturally contained in the air contaminates the brake fluid integrity.
Every year the liquid absorbs between 2 and 4 % of moisture.
As a consequence, water in brake system leads to:l A decrease in capacities of lubrication
and protection against corrosion l The boiling point is getting lower
High temperatures: when the brakes are too often solicited, the boiling point might be exceeded. Gas bubbles are produced in the brake cylinders and calipers (Vapor lock), jeopardizing braking performances.
59
2.1 Brake Fluid Tester
Offer complete headlamp diagnosis with the Regloscope™
Laser localisation l Easy to position
Counterweight systeml Easy to handle
Photodiode centering systeml Optimal positioning assistance with user-friendly on-screen indications
LCD screenl Simple visual indications and real-time measures
Integrated printerl Providing a summary proving the quality of the operation
2 modesl Preventive control l Headlamps setting
4 measures for 1 complete diagnosisl Vertical levelling set-upl Luminous intensityl Dazzlingl Lateral moving set-upPrecise set-up with detection of failed bulbs and defective components to gain additional sales
LightingSystems
Regloscope™
60
All versions comply with the latest regulation requirements and incorporate the latest available technologies offering the best performance to professionals.
The Regloscope™ uses the latest technologies to make the beam aiming control efficient, easy and quicklyThe Regloscope™ is aligned with the vehicle plan by a positioning laser. The photodiodes around the case detect light intensity and help to centre the Regloscope™ on the main beam through positioning indications displayed on the LCD screen. A counterweight system means the case can be moved up and down without any effort and risk.The internal panel is equipped with multiple photodiodes which are
sensitive to light intensity. This patented technology measures the beam’s inclination, lateral moving (azimuth) and light intensity with an accuracy of
0,2% in accordance with latest regulations.
2 different modes for full servicesThe Regloscope™ has two different modes.The Adjustment mode displays the different beam measurements in real time on the
LCD screen (beam’s inclination, luminous intensity, dazzling, lateral moving set-up). The headlamps settings can be corrected directly while taking the measurements.The Control mode enables a full beam diagnosis through different steps and delivers a control summary with the mini printer integrated into the Regloscope™’s case.With the settings you can personalise the printed summary with the workshop’s address as part of the header and type in the car licence number.
The Regloscope™ is the perfect tool for workshops and car service providers: easy to position, simple and fast to use for a complete and accurate diagnosis of headlamps.
Ref. 44304
Regloscope™ Garage model with rail and integrated printer
Regloscope™ MOT* model with rail and WIFI connexion
Regloscope™ Garage model with wheels and integrated printer
Ref. 44317
Ref. 44303
*Ministry of Transport test - periodic car service.61
2.2 Regloscope™
Optimize the re-filling of the engine cooling loopl Operation duration: less than 7 minutes
l Easy and clean operation, avoids spillage and mess when draining the system
l No risks of captive bubbles in the engine cooling circuit
l Ideal level of coolant in the engine cooling loop
l Use Fastfill® to re-fill your engine cooling loop with Valeo Protectiv™ liquid coolants
EngineCooling
FastFill®
Given its multi-specialist expertise in Engine Cooling systems, Valeo offers Fastfill® to quickly re-fill the engine cooling loop.Easy to use, Fastfill® creates a vacuum in the engine cooling circuit which improves the re-filling of the liquid coolant and secures air bleeding in the circuit. It takes less than 7 minutes instead of an average re-filling time of 20 minutes.
Ref. 698798
62
63
64
65
66
Logistics services «speed, service and quality»Valeo Service operates a modern, efficient distribution network and aims at constantly improving the speed and reliability of its delivery service. Valeo offers a whole range of logistics services adapted to customers’ needs and requirements, including an express service for next-day delivery before 10 a.m.
Training opportunitiesValeo offers a wide range of dedicated training programmes giving you the opportunity to further develop your expertise in several fields such as air conditioning.
Catalogues and point of sale materialAsk your Valeo distributor for the dedicated catalogues and booklets.
www.valeo-techassist.comValeo TechAssist is a web-based application available in 10 languages that was specifically developed for repair workshops and automotive spare parts distributors. It covers the passenger cars and all Valeo product lines. All registered workshops can access this website, provided they create an account.
DocumentationTo assist you in the repair process, Valeo opens its technical information database: products catalogues, drawings, fitting instructions.
TrainingAside from training programmes, Valeo also offers an extensive range of online trainings: products description, common failures, legislation, latest technology…
Workshop ToolsThis section provides useful information about Valeo’s workshop tools: user manuals, hints & tricks, latest info, and software upgrades.
Assistance / HotlineIn this section, you will not only find a technical hotline but also a list of FAQ as well as useful Internet links.
VALEO SERVICE UK LTDHEMING ROAD - WASHFORDREDDITCH - WORCS B98 0DZ - ENGLANDTEL: (+44) 1527 838 300FAX: (+44) 1527 523 732Registration Number: 956685
VALEO SERVICE EASTERN EUROPE SP. Z O.O.WOŁOSKA 9A 02-583 WARSZAWA POLSKATEL: (+48) 22 543 43 00FAX: (+48) 22 543 43 05Valeo Service Eastern Europe Sp. z o.o.; NIP 521-11-44-572 VAT UE PL5211144572 – REGON 011909673 Wysokość kapitału zakładowego: 4 637 000 PLN - KRS 56793 Sąd Rejonowy dla m. St. Warszawy w Warszawie,XIII Wydział Gospodarczy KRS
VALEO SERVICE EXPORT70, RUE PLEYEL93285 SAINT-DENIS CEDEX - FRANCETEL: (+33) 1 49 45 32 32FAX: (+33) 1 49 45 36 59S.A.S. au capital de 12 900 000 € RCS Bobigny B 306 486 408
VALEO AUTOMOTIVE (THAILAND) CO.,LTD.700/424 MOO 7BANGNA-TRAD ROAD KM.57.T.DON HUA LORA.MUANGCHONBURICHONBURI 20000 - THAILANDTEL: +66 (0) 38 265 600FAX: +66 (0) 38 265 671Registration number: 0105539010549
VALEO OTOMOTIV SISTEMLERI ENDÜSTRISI A.Ş.AYDINEVLER SANAYI CADDESICENTRUM IS MERKEZI N°3KAT: 3, DAIRE N°302-303 KÜÇÜKYALI - MALTEPE34854 ISTANBUL - TURKEYTEL: (+90) 216 587 70 00FAX: (+90) 216 519 93 14
Your Valeo Service contact
Services
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Valeo, your A/C market specialistYesterday considered as luxury equipment, today the air conditioning widely became a standard and now equips 90% of new vehicles in Europe. As a consequence, inquiries for air conditioning maintenance and repair operation follow the same evolution. For workshops they represent a real opportunity to boost their revenues.
To assist you to thrive in this growing market, Valeo is proud to present you its Air Conditioning Garage Equipment offer.
www.valeoservice.com
Valeo Service SAS70, Rue Pleyel93285 Saint-Denis Cedex FRANCETel : (+33) 1 49 45 32 32