HOSTILE ENVIRONMENTS HARSH ENVIRONMENTS MARINE ENVIRONMENTS
INTERMATEABIL ITY IS JUST THE BEGINNING. . .
The First NEMA 4XRated Line ofMetallic Plugs& Receptacles
NEW!ALLEN /SLOTTERMINALS
VERSAMATE® SERIES • PLUGS AND RECEPTACLESNEMA 4X METALLIC
FEATURES-SPECIFICATIONS
2
THE FIRST AND ONLY NEMA 4X RATED LINEOF METALLIC PLUGS & RECEPTACLES.
VersaMate® metallic pin & sleeve plugs & receptacles aredesigned for heavy duty industrial use. These devices sup-ply power to both fixed and portable electrical equipmentincluding pumps, generators, welders, vacuums, blowersand similar apparatus.Suitable for indoor or outdoor use. Applications include thewet, cold, hosedown, hazardous or corrosive areas in suchindustrial applications as:• Pulp & Paper Mills • Breweries• Electrical Power Plants • Refineries• Petrochemical Plants • Chemical Plants• Wastewater Treatment • Grain Facilities• Marine, Docks, Ports • Textile Manufacturing• Construction Sites • Food Processing Facilities
Standard Materials:Copper-free aluminum construction with electrostaticallyapplied epoxy/polyester finish. Contacts are brass with apatented beryllium copper spring tensioner. External screwsare 316 stainless steel.
Features:The VersaMate product line includes 30, 60, 100 and 200Amp plugs, receptacles and connectors with a full range ofback boxes. Popular options include reverse service andpolarization. The VersaMate line is FULLYINTERCHANGEABLE1 with UL1686 configured and listeddevices such as Crouse-Hinds® Arktite® or Appleton®Powertite®. Standard location receptacle bolt hole patternsmatch competitive back boxes so users can upgrade toVersaMate without changing back boxes in instances wherechanging the conduit system is difficult.
600 VAC/250VDC; 50-400 HertzNEMA 3, 4, 4XClass I, Div. 1 & 2, Groups B,C,D;NEMA 7 B,C,D2Class l, Zones 1 & 2, llB+H2, llA2Class ll, Div. 1 & 2, Groups F & G;NEMA 9 F,G2Class lll2
1VersaMate® components are UL classified and intermateable with other UL1686-C1 configured devices (when installed in accordance with instructionsfurnished with device). Assemblies containing components from other manu-facturers would have the NEMA type rating of the lowest rated device.
2See product pages for specific ratings.Arktite® is a registered trademark of Crouse-Hinds®.
Powertite® is a registered trademark of Appleton®.
Plugs:Octagonal style (Patented) for a firm and suregrip when connecting or disconnecting isfeatured on both plug and cable connectorbodies. Insulators have high mechanical anddielectric strength and “Low Arc Tracking.”Box terminals securely clamp around conduc-tors and do not contact or machine strands.Funneled conductor entry chambers lead all properly strippedconductors into terminals simultaneously. NEMA 4X ratingwhen inserted into VersaMate receptacle and locking ring istightened.
Receptacles:Exclusive Patented “Breech-Lock” capserves as either flip lid or screw cover.Receptacle is NEMA 3R with lid snappedshut or NEMA 4X with lid turned shut orwhen VersaMate plug is inserted and lockingring tightened. Patented notch in cap armholds cap open for easy plug insertion ormaintenance. Patented pin design uses slotted spring clip whichavoids excessive wear while providing continuous electrical pinto sleeve contact. VersaMate® receptacles use the same non-contact terminals and funnel design asVersaMate® plugs.
Cable Clamping Assembly:Plugs and cable connectors aresupplied with an exclusive neoprene“Onion Skin” peel-away type grom-met. The VersaRange® cable clampsystem captures cable with fourgrip points using only two tighten-ing screws. Clamp guide assembly provides a firm fit over awide range of cable diameters. Non-removable set screws pre-vent clamp guide assembly from backing out. Clamps havesmooth contoured shoulder design to prevent snags or damagewhen moving equipment.
Back Boxes:VersaMate back boxes come in a variety ofmounting styles. Exclusive “blind” recepta-cle mounting holes prevent moisture fromentering box via thread cavities. Boxescome with a green grounding screw.
VSQ VBQVR/VP
ALLEN / SLOTTERMINALS
SEE ONLINE CATALOG FORVSQ AND VBQ
HAZARDOUS RECEPTACLES
VERSAMATE® SERIES • PLUGS AND RECEPTACLESFEATURES AND COMPARISONS
FEATURES-SPECIFICATIONS
3
Allen/Slot terminal screwsdo not contact or machineconductor; reducesloosening and pullout.
Conventional screw typeterminals. Screws “machine”(grind or fray) conductor.Screws are not under tensionand more easily loosen fromheating and cooling cyclesor from vibration. Screws canfall out (and be lost) duringinitial shipment-requiresreassembly.
“Breech-Lock” design servesas both flip lid or screw coverstyle. Special notch in lid armholds cover open to ease pluginsertion or maintenance.
Conventional caps: usermust choose between fliplid's convenience or screwcover's better sealing capa-bilities. Broken chains canmean lost covers.
Exclusive "Onion Skin" style gas-ket assures a tight seal aroundcable. Skin layers are removedfrom a single gasket to adjustfor various cable diameters.
Multiple gaskets requiretrial & error sizing tobe sure of best fit andseal.
Versatile range Cable Clampsystem captures cable at fourgrip points using only twoscrews. Smooth contoureddesign avoids snags whenmoving equipment.
Standard clamps squeezeand pinch cable. Protrudingscrews snag or scratchwhen moving equipment.Other clamp systems withmultiple screws are difficultto tighten evenly.
21
34
*
*Slip pencil or screwdriver into notch.
TERMINALS
CAP
GASKET
CABLE CLAMP
REVERSE SERVICE: S39Add suffix S39 for factory ReverseService of receptacles, plugsor connectors. Receptacles orconnectors are assembled with pluginteriors while plugs are assembledwith receptacle interiors. For appli-cations where the plug is energized(i.e. from a generator) to feed anon-energized receptacle. Preventseasy contact with energizedexposed pins. This conversion canbe performed in the field with acomplementary plug & receptacle (30A to 100A devices).200A Amp devices with S39 are a factory-only option.Reverse Service is not for hazardous locations.
POLARIZED OPTION: S37Add suffix S37 for special polarity.Can prevent connection between mismatched voltages orfrequencies in areas where devices of the same amperage,poles and grounding style are used. Receptacle or connectorinteriors are rotated 22-1/2° to the right; plug is rotatedopposite to match. This is a factory only option.
Standard S37 Option
Typical Application
VERSAMATE® SERIES • PLUGS AND RECEPTACLES30 AMP NEMA 4X METALLIC
FEATURES-SPECIFICATIONS
4
*See page 3 for more information on these options.
3116
2316
314223
32
31332
31332 223
32
Plug
Connector
Receptacle Back Box Dimensions
• 30 Amp 600VAC/250VDC; 50-400 HertzNEMA 3, 4, 4X1
• PLUGS ONLY2 :Class I, Div. 1 & 2, Groups B,C,D; NEMA 7 B,C,DClass l, Zones 1 & 2, llB+H2, llAClass ll, Div. 1 & 2, Groups F & G; NEMA 9 F,G; Class lll
30 AMP RECEPTACLES & BACK BOXES WITH ALLEN TERMINALS 5/32"
GROUNDSTYLE
Sty le I
S ty le I I
2W2P
3W3P
4W4P
2W3P
3W4P
VR3022E2VR3033E2VR3044E2VR3023E2VR3034E2VRE23
VR3022C2VR3033C2VR3044C2VR3023C2VR3034C2VRC23
VR3022D2VR3033D2VR3044D2VR3023D2VR3034D2VRD23
VR3022
VR3033
VR3044
VR3023
VR3034
–
CIRCUIT E3TYPE
C3TYPE
D3TYPE
RECEPTACLEONLY
Spl ice box only3
330 Amp Back Boxes are available in 1/2", 3/4" and 1" conduit sizes.Size listed for 3/4". For other available sizes, change the BOLD “2 ” ineither the assembly or box only number to: 1=1/2", 2=3/4", 3=1".Assembly catalog numbers are listed for ease of ordering or specificationand devices are shipped as components.
30 AMP PLUGS & CONNECTORS WITH ALLEN TERMINALS 5/32"
Sty le I
S ty le I I
2W2P
3W3P
4W4P
2W3P
3W4P
.55 - 1.20 IN
.55 - 1.20 IN
.55 - 1.20 IN
.55 - 1.20 IN
.55 - 1.20 IN
VP3022
VP3033
VP3044
VP3023
VP3034
GROUNDSTYLE CIRCUIT GROMMET
RANGE PLUGCATALOG NUMBER
VPR3022
VPR3033
VPR3044
VPR3023
VPR3034
CONNECTOR
VRD
VRC
VRE
1Components are intermateable & UL classified with other UL1686 config-ured devices (when installed in accordance with instructions furnishedwith device). Assemblies containing components from other manufacturerswould have the NEMA type rating of the lowest rated device.
2Plugs are hazardous suitable when mated with properly rated receptaclesconfigured to use UL1686 type plugs, such as VersaMate VSQ/VBQ.
– Note, 2, 3 & 4 pole device dimensions are the same.
MOD I F I CAT I ONS*
Reverse ser v ice for receptac les , p lugs & connectors
Polar i za t ion for receptac les , p lugs & connectors
S39
S37
CATALOG NUMBER DESCRIPTION
CATALOG NUMBER CATALOG NUMBER
C D ReceptacleE
Wire Range
Fi le No. E10757 Cer t i f i ed Fi le No. LR111846
Regular St randing: #10 - #6
Ext ra f lex : #10 - #8
VersaRange® clamps providea firm fit for one plug (or con-nector) over a wide range ofcable diameters (competitorsoften need two – requiringadditional sizing decisions).
ConnectorPlug
ALLEN / SLOTTERMINALS
VERSAMATE® SERIES • PLUGS AND RECEPTACLES60 AMP NEMA 4X METALLIC
FEATURES-SPECIFICATIONS
Receptacle
Plug
Connector
Back Box Dimensions
• 60 Amp 600VAC/250VDC; 50-400 HertzNEMA 3, 4, 4X1
• PLUGS ONLY2 :Class I, Div. 1 & 2, Groups B,C,D; NEMA 7 B,C,DClass l, Zones 1 & 2, llB+H2, llAClass ll, Div. 1 & 2, Groups F & G; NEMA 9 F,G; Class lll
60 AMP PLUGS & CONNECTORS WITH ALLEN TERMINALS 5/32"
Sty le I
S ty le I I
2W2P
3W3P
4W4P
2W3P
3W4P
.65 - 1.50 IN
.65 - 1.50 IN
.65 - 1.50 IN
.65 - 1.50 IN
.65 - 1.50 IN
VP6022
VP6033
VP6044
VP6023
VP6034
GROUNDSTYLE CIRCUIT GROMMET
RANGE PLUGCATALOG NUMBER
VPR6022
VPR6033
VPR6044
VPR6023
VPR6034
CONNECTOR
1Components are intermateable & UL classified with other UL1686 config-ured devices (when installed in accordance with instructions furnishedwith device). Assemblies containing components from other manufacturerswould have the NEMA type rating of the lowest rated device.
2Plugs are hazardous suitable when mated with properly rated receptaclesconfigured to use UL1686 type plugs, such as VersaMate VSQ/VBQ.
4Dimensions in ( ) are 3 pole devices; balance are 4 pole.
360 Amp Back Boxes are available in 1", 1-1/4" and 1-1/2"conduit sizes. Size listed above is 1-1/4". For other available sizes,change the BOLD “4” in either the assembly or box only number as follows:3=1", 4=1-1/4", 5=1-1/2". Assembly catalog numbers are listed for easeof ordering or specification and devices are shipped as components.Note: 60 Amp receptacles also fit 100 Amp mounting boxes –see Note4on 100 Amp page 6.
612
31116
21732 3
(338) (21
4)
478
VRC
VRE
VRD
CATALOG NUMBER
*See page 3 for more information on these options.
MOD I F I CAT I ONS*
Reverse ser v ice for receptac les , p lugs & connectors
Polar i za t ion for receptac les , p lugs & connectors
S39
S37
CATALOG NUMBER DESCRIPTION
60 AMP RECEPTACLES & BACK BOXES WITH ALLEN TERMINALS 5/32"
GROUNDSTYLE
Sty le I
S ty le I I
2W2P
3W3P
4W4P
2W3P
3W4P
VR6022E4VR6033E4VR6044E4VR6023E4VR6034E4VRE46
VR6022C4VR6033C4VR6044C4VR6023C4VR6034C4VRC46
VR6022D4VR6033D4VR6044D4VR6023D4VR6034D4VRD46
VR6022
VR6033
VR6044
VR6023
VR6034
–
CIRCUIT E3TYPE
C3TYPE
D3TYPE
RECEPTACLEONLY
Spl ice box only3
CATALOG NUMBER
VersaRange® clamps providea firm fit for one plug (or con-nector) over a wide range ofcable diameters (competitorsoften need two – requiringadditional sizing decisions).
4
Wire Range
Fi le No. E10757 Cer t i f i ed Fi le No. LR111846
Regular St randing: #6 - #2
Ext ra f lex : #6 - #4
5
C D ReceptacleEConnectorPlug
ALLEN / SLOTTERMINALS
VERSAMATE® SERIES • PLUGS AND RECEPTACLES100 AMP NEMA 4X METALLIC
FEATURES-SPECIFICATIONS
6
Back Box Dimensions
100 AMP RECEPTACLES & BACK BOXES WITH ALLEN TERMINALS 5/32"
GROUNDSTYLE
Sty le I
S ty le I I
2W2P
3W3P
4W4P
2W3P
3W4P
VR1022E5VR1033E5VR1044E5VR1023E5VR1034E5
VJ57
VR1022C5VR1033C5VR1044C5VR1023C5VR1034C5
VJC57
VR1022
VR1033
VR1044
VR1023
VR1034
Angle adapteronly VJA100
CIRCUIT E3TYPE
C3TYPE
RECEPTACLEONLY
Spl ice box onlyw/adapter34
100 AMP PLUGS & CONNECTORS WITH ALLEN TERMINALS 5/32"
Sty le I
S ty le I I
2W2P
3W3P
4W4P
2W3P
3W4P
.88 - 1.68 IN
.88 - 1.68 IN
.88 - 1.68 IN
.88 - 1.68 IN
.88 - 1.68 IN
VP1022
VP1033
VP1044
VP1023
VP1034
GROUNDSTYLE CIRCUIT GROMMET
RANGE PLUGCATALOG NUMBER
VPR1022
VPR1033
VPR1044
VPR1023
VPR1034
CONNECTOR
1Components are intermateable & UL classified with other UL1686 config-ured devices (when installed in accordance with instructions furnished withdevice). Assemblies containing components from other manufacturers wouldhave the NEMA type rating of the lowest rated device.
2Plugs hazardous suitable when mated with properly rated receptaclesconfigured to use UL1686 type plugs, such as VersaMate VBQ.5Dimensions in ( ) are 3 pole devices; balance are 4 pole.
3 100 Amp Back Boxes are available in 1", 1-1/4", 1-1/2" & 2" conduit sizes.Size listed above is 1-1/2". For other available sizes, changethe BOLD “5” in either the assembly or box only number as follows:3=1", 4=1-1/4", 5=1-1/2", 6=2". Assembly catalog numbers are listed forease of ordering or specification and devices are shipped as components.
4 100 Amp Boxes & Adapters also fit 60 Amp receptacles. Adapter only canbe used to attach receptacle at an angle to a standard sheet metal box.
VJC
E C
*See page 3 for more information on these options.
MOD I F I CAT I ONS*
Reverse ser v ice for receptac les , p lugs & connectors
Polar i za t ion for receptac les , p lugs & connectors
S39
S37
CATALOG NUMBER DESCRIPTION
CATALOG NUMBER CATALOG NUMBER
Connector
Receptacle
Plug
Connector
5
Feed through style shown
Plug
VersaRange® clampsprovide a firm fit for oneplug (or connector)over a wide range ofcable diameters (com-petitors often need two– requiring additionalsizing decisions).
Receptacle
Wire Range
Fi le No. E10757 Cer t i f i ed Fi le No. LR111846
Regular St randing: #4 - #2
Ext ra f lex : #4 - #2
• 100 Amp 600VAC/250VDC; 50-400 HertzNEMA 3, 4, 4X1
• PLUGS ONLY2 :Class I, Div. 1 & 2, Groups B,C,D; NEMA 7 B,C,DClass l, Zones 1 & 2, llB+H2, llAClass ll, Div. 1 & 2, Groups F & G; NEMA 9 F,G; Class lll
ALLEN / SLOTTERMINALS
VERSAMATE® SERIES • PLUGS AND RECEPTACLES200 AMP NEMA 4X METALLIC
FEATURES-SPECIFICATIONS
Receptacle
Connector
Back Box Dimensions
200 AMP PLUGS & CONNECTORS W I TH A L L EN TERM INA L S 5/16"
Sty le I
S ty le I I
3W3P
4W4P
2W3P
3W4P
1.0 - 2.5 IN
1.0 - 2.5 IN
1.0 - 2.5 IN
1.0 - 2.5 IN
VP203512
VP204513
VP203612
VP204612
GROUNDSTYLE CIRCUIT GROMMET
RANGE PLUGCATALOG NUMBER
VPR203112
VPR204113
VPR203212
VPR204212
CONNECTOR
1 Components are intermateable & UL classified with Appleton®Powertite® or Crouse-Hinds® Arktite® devices (when installed inaccordance with instructions furnished with device. Assemblies containing components from other manufacturers would have the NEMAtype rating of the lowest rated device.
4 Dimensions in ( ) are 3 pole devices; balance are 4 pole.
5 200A 3W4P Reverse Service configured “W” Series and VersaMate®are not intermateable. However, the VersaMate VR20422-S39 recepta-cle ships with instructions to permanently convert for use with existingPW-6402X SU39 plugs. Factory only configured plugs to fit old RW64C-SU39 receptacles may be ordered as VP-PW64026 SU39.
200 Amp Back Boxes are available in dead-end sizes 1-1/2",2" & 2-1/2" conduit sizes. Dead-end box shown is 2". For other availabledead-end box sizes, change the BOLD “6” in either the dead-end assemblyor box only number as follows: 5=1-1/2", 6=2", 7=2-1/2". Feed through boxesare available in 2-1/2"; use “R” series adapters as required for smaller sizes(sold separately). Assembly catalog numbers are listed for ease of orderingor specification and devices are shipped as components.
Adapter only can be used to attach receptacle at an angle to a standardsheet metal box.
NOTE: 200A VersaMate receptacle lids secure with wingnuts for N4X environ-ments when not in use. VersaMate plugs secure with wingnuts and/orlock-ring collar. This exclusive dual method allows retention of competi-tive plugs that use either wingnuts or a lock-ring collar.
ReceptacleCE
VJC
*See page 3 for more information on these options.
MOD I F I CAT I ONS*
Reverse ser v ice for receptac les , p lugs & connectors
Polar i za t ion for receptac les , p lugs & connectorsS395
S37
CATALOG NUMBER DESCRIPTION
200 AMP RECEPTACLES & BACK BOXES WITH ALLEN TERMINALS 5/16"
GROUNDSTYLE
Sty le I
S ty le I I
3W3P
4W4P
2W3P
3W4P
VR20312E6VR20412E6VR20322E6VR20422E6
VJ68
VR20312C7VR20412C7VR20322C7VR20422C7
VJC78
VR20312
VR20412
VR20322
VR20422
Angle adapteronly VJA200
CIRCUIT E2TYPE
C2TYPE
RECEPTACLEONLY
Spl ice box onlyw/adapter23
CATALOG NUMBER
200 Amp 600VAC/250VDC; 50-400hertzNEMA 3 4, 4X1
VersaRange®clamps provide afirm fit for one plug(or connector) overa wide range ofcable diameters(competitors oftenneed two – requir-ing additional sizingdecisions).
Plug
Wire Range
Fi le No. E10757 Cer t i f i ed Fi le No. LR111846E213215
Regular St randing: #1 - 250Ext ra f lex : #1 - 250( .653 max conductor d iameter )
Plug Connector
2
3
4
7
ALLENTERMINALS
PR8
Style IIn a Style I plug, the cable’s ground conductor is bondedto the plug housing by means of solderless connector. Thereceptacle is grounded by being part of a grounded conduitsystem. Upon insertion, detentsprings in the receptacle hous-ing contact and ground theplug housingbefore currentcarrying poles.All poles arecurrent carrying.
GROUNDING:To minimize the danger of electrical shock when utilizingportable equipment, the National Electrical Code requiresexposed metal parts be grounded if operated at more than150 volts to ground. The VersaMate® plug & receptaclesystem is available in two grounding styles. Please note StyleI and II devices cannot be intermated.
Style IIIn a Style II plug, the cable’s ground conductor is bondedto the extra grounding pole and to the plug housing via abonding jumper. The receptacle has a matching groundingpole connected to the system ground conductor which isfurther tied to the grounded conduit system via a bondingjumper. Upon insertion, detent springs in the receptaclehousing contact and ground theplug housing; then the extralong ground pole connectsbefore the currentcarrying polesengage. TheStyle II groundpole makes firstand breaks last.
3W4P Illustrated
3W3P Illustrated
EXCLUSIVE FEATURES & GROUNDING METHODSPatented Exclusive “Breech-Lock” capserves as either flip lid or screw cover• NEMA 3R Rating:When receptacle capis snapped shut
• NEMA 4X Rating:When receptacle cap isturned shut or withVersaMate® plug insertedand ring tightened
PatentedSpecial notch is designed tohold cap open for easy fieldservice or plug insertion withtwo free hands
ExclusiveO-ring seals
Custom pindesign usingslotted springclip to providesuperior contactand reliability
Exclusive neoprene“Onion Skin” peel-awaytype gasket for theultimate in sealinga variety of cable sizes
•
••
•
•
• Smooth shouldercontour preventssnags & hang ups
Allen/Slot type box terminalsprovide secure clamping ofconductors (200A Versionis Patented)
• VersaRange® Cable clamp system captures cablewith four grip points using only two tighteningscrews. Provides secure grip withoutdamaging the cable insulation
Funneled wiring chamberdesign for plugs &receptacles allowsfast and accurateconductor insertion tospeed assembly.All wires can be insertedat one time Patented
Body stylewith octagonalshape foreasy grip
P
•
•P•P
Unique VersaMate® FeatureThe VersaMate® Line is designed for the industrialcustomer based on engineering and user surveys
ExclusiveO-ring seals
Denotes Patented Feature•PRACO® BELL® KILLARK® HAWKE® CHALMIT® WIEGMANN®
VBAT 09-11©2011 Hubbell Incorporated (Delaware)
3940 M. L. King Dr. St. Louis, MO 63113TEL: (314) 531-0460 FAX: (314) 531-7164www.hubbell-killark.com