NASA Contractor Report 3508
Tests of a “ID” Vented Thrust Deflecting Nozzle Behind a Simulated Turbofan Engine
T. L. Watson
CONTRACT NAS3-21733 JANUARY 1982
https://ntrs.nasa.gov/search.jsp?R=19820009248 2020-04-30T15:14:06+00:00Z
TECH LIBRARY KAFB, NM
NASA Contractor Report 3508
Tests of a “D” Vented Thrust Deflecting Nozzle Behind a Simulated Turbofan Engine
T. L. Watson McDonnell Douglas Corporation St. Louis, Missouri
Prepared for Lewis Research Center under Contract NAS3-21733
National Aeronautics and Space Administration
Scientific and Technical Information Branch
1982
TABLE OF CONTENTS
Section Title
I. SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . 1
II. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . 3
III. "D" VENTED NOZZLE CONCEPT . . . . . . . . . . . . . . . . . 5
IV. TEST APPARATUS . . . . . . . . . . . . . . . . . . . . . . . 6
Model Description .................... 6 Instrumentation ..................... 7
V. EXPERIMENTAL PROCEDURES AND DATA REPEATIBILITY . . . . . . . 10
VI.
Test Procedures ..................... 10 Data Reduction ..................... 10 Data Repeatibility ................... 12
DISCUSSION OF RESULTS ................... 13
Data Comparisons .................... 13 Exit Area Variation ................... 15 Core Configuration Comparison .............. 17 Hood Rotation ...................... 20 Yaw Vane Removal .................... 20 Mismatched Nozzle Entrance Total Pressure ........ 20 Core Temperature Variation ............... 21 Thrust Moment Arm .................... 22 Flow Visualization ................... 22
VII. SUMMARYOFRESULTS..................... 23
REFERENCES.............................. 24
APPENDIX A - "D" VENTED NOZZLE PERFORMANCE DATA . . . . . . . . . . . 25
APPENDIX B - SYMBOL DEFINITIONS . . . . . . . . . . . . . . . . . . . 26
. . . 111
I. SUMMARY
Tests were conducted at the NASA-Lewis Research Center on a 20% scale "D" vented, thrust deflecting, nozzle applicable to subsonic vertical/short take- off and landing (V/STOL) aircraft. The program objectives were to evaluate the effects of core nozzle geometry and exit location on the performance of the "D" vented nozzle. The emergency engine-out condition, in which the fan in a failed engine is driven mechanically through a cross shaft arrangement with power supplied by the operable engine, was also evaluated. Pressure loads design data were also sought for a large scale "D" vented nozzle to be evaluated behind a TF34 turbofan engine at the NASA-Ames Research Center in 1981 (Contract Number NAS2-10564).
Nozzle entrance flow conditions were representative of a turbofan engine (design bypass ratio = 5.5). Fan flow was provided by a tip-turbine fan. A separate, independently controlled air supply was introduced into the model to simulate turbofan engine gas generator (core) flow. Nozzle performance, surface static pressure and flow visualization data were obtained over a nozzle pressure ratio range (fan stream) of 1.1 to 1.35. Nozzle pressure ratio of the core stream was varied from 1.1 to 1.6. Tests were conducted with parametric variations of nozzle entrance Mach number from 0.30 to 0.55 and thrust deflection angle from approximately O0 (cruise) to 100". Several core nozzle configurations were evaluated, as were the effects of core exit axial location, mismatch between the core and fan stream nozzle pressure ratios, and the presence of a yaw vane.
Results showed that the core nozzle hub shape affected overall nozzle performance. A slotted mixer type core configuration showed promise in improving nozzle performance under engine out conditions. Moving the core exit aft into the nozzle improved performance at engine out with only a minor effect when the core was flowing. An adverse trend on velocity coefficient with nozzle pressure ratio for the vectored nozzle was observed. This is attributed to total pressure or total temperature distortion in the nozzle entrance flow, or to geometry differences between the current hardware and the smaller model used to obtain the results reported in Reference 1. Consistent with results from previous tests, vectored nozzle performance was found to be sensitive to exit area, and the highest performance levels were achieved with matched core and fan nozzle pressure ratios. Performance decreased with mismatched pressure ratios.
The following recommendations are offered as a result of this test:
o A slotted mixer type of core nozzle configuration should be evaluated further.
o A parametric evaluation of the effects of total pressure and tempera- ture distortion on vectored nozzle performance should be conducted.
0 Due to the sensitivity of ideal thrust and mass flow to nozzle pressure ratio at unchoked conditions, total pressure levels in the boundary layer should be included in the determination of nozzle entrance total pressure.
o Tests at NASA-Lewis Research Center are currently planned to survey the nozzle exit flow. Results will provide a data base for analytical studies, diagnostic information, and insights into core stream location and mixing between core and fan streams. Additional analytical studies should be conducted to investigate flow processes within the nozzle. This would provide insight into secondary flows and how they are affected by distortion.
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II. INTRODUCTION
The "D" vented nozzle is a lift/cruise thrust vectoring system designed for operation with low pressure ratio, high bypass ratio propulsion systems. The nozzle is a multi-function hood deflector which can be configured for either a conventional turbofan engine or a tip turbine fan system. It is shown installed on a twin engine, subsonic V/STOL configuration in Figure 1. In this installation, the thrust vector is located close to the aircraft center of gravity. Pitch control forces and moments are produced by reaction control system jets, located in the nose and tail. Yaw control is provided by differential vectoring of the two "D" vented nozzles and roll control is provided by thrust modulation.
Flight safety considerations for multi-engine VTOL aircraft have required that VTOL vehicle control capabilities must be maintained in the event of an engine failure. To meet this "engine out" requirement, the engine fans of the configuration shown in Figure 1 are cross-shafted. In the event of a core malfunction, the fan in the failed engine would be driven mechanically, with power being transferred from the other engine. With little or no core flow present, the "D" vented nozzle must operate well with the fan stream alone flowing over a base region. This is especially critical because engine out operation usually sizes the propulsion system for such VTOL aircraft.
The vented vectoring nozzle concept was identified by McDonnell Aircraft Company in 1973 after extensive investigations of thrust vectoring, lift/ cruise nozzle systems. The study of nozzles for low fan pressure ratio V/STOL propulsion systems was initiated in 1971. Experimental tests have been carried out on a continuing basis up to the present, with a cumulative total of 1600 test occupancy hours. This effort has included screening tests of various nozzle concepts, detailed parametric studies of circular, rectangular and "D" shaped deflector nozzles, and extensive investigations of both "vented" and "unvented" nozzle concepts. The development history and perform- ance for the "D" vented nozzle are summarized in Reference 1.
To further investigate the "D" vented nozzle concept, a test program was conducted at the NASA-Lewis Research Center. The primary objective was to investigate the effects of engine core flow conditions and nozzle geometry on the performance of the "D" vented nozzle configuration. This was achieved through evaluations of six core nozzle configurations, three exit locations and two core flow temperature levels. Design data were also sought for a large scale "D" vented nozzle to be evaluated behind a TF34 turbofan engine at the NASA-Ames Research Center in 1981 (Contract Number NAS2-10564).
McDonnell Aircraft Company designed the model and instrumentation, and fabricated the nozzle hardware. After the test was conducted on the Vertical Thrust Stand at the NASA-Lewis Research Center, test data were analyzed and an oral report and this written report were issued.
Most of the tests were conducted behind a simulated turbofan engine with design bypass ratio of 5.5. The total pressures of the fan and core streams were varied independently, and the engine out condition was simulated by shutting oEf the core flow.
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The "D" vented nozzle concept is described in Section III. The model and instrumentation descriptions are provided in Section IV. The test and data reduction procedures along with an assessment of the data is presented in Section V.
Nozzle performance data are presented in Section VI over a range of nozzle pressure ratios at the matched, mismatched, and engine out conditions for six core nozzle geometries, and variations in exit area and hood rotation. The effects of mismatched nozzle pressure ratios, core temperature, and the presence of a yaw vane were also studied.
The basic nozzle performance data is given in the Appendix A. A defini- tion of symbols is presented in Appendix B.
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III. “D” VENTED NOZZLE CONCEPT
Developed as an efficient thrust deflecting device, the "D" vented nozzle is applicable to subsonic V/STOL aircraft powered by low pressure ratio turbo- fan engines. It also provides high levels of performance for long endurance cruise and loiter Slight. Figure 2 illustrates the nozzle in both cruise and VTOL modes. The assembly consists of a fixed asymmetric hood, two movable deflector hoods and a split yaw vane/closure door assembly attached to a single support beam, centrally located on the bottom of the fixed nozzle hood. In the cruise mode, the yaw vane doors are closed to form a flat bottom duct and a single "D" shaped cruise exit area. For transition from conventional to vertical flight the closure doors are each rotated 90" to form a single split yaw vane after which longitudinal thrust vectoring is accomplished by rotation of the deflector hood elements. Vectoring in the side direction is obtained by deflecting the split yaw vane.
The nature of flows in a flow turning device such as the "D" vented nozzle are complex but have been understood qualitatively for some time. Investigations reported in References 2 and 3 describe the secondary flows that are-induced as a stream is deflected in a bend. These secondary flows are normal to the main stream and are sources of thrust loss within the turning device.
Vented nozzle operating characteristics can be understood through a comparison with those of a short radius (unvented) elbow, Figure 3. In the initial turning section of an unvented deflector, the pressure decreases on the inner wall and increases on the outer wall due to centrifugal forces. The situation is reversed in the final turning section because the pressures have to meet a common ambient condition. The severity of the pressure gradients causes the boundary layer to thicken at the final section of the inner wall. This problem is further complicated by the secondary flows caused by the centrifugal forces. These secondary flows transport low momentum fluid to the inner wall. With these two combined effects, boundary layer separation at the inner wall often occurs.
In a vented nozzle, the static pressure in the elbow inner corner is con- strained to near ambient, and the static pressure on the outer wall increases to maintain the required static pressure gradient to balance the centrifugal forces in the turn. Since no elbow inner wall surface is present, separation does not occur and the corresponding total pressure loss is avoided.
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IV. TEST APPARATUS
MODEL DESCRIPTION
The experimental apparatus utilized in this test program consisted of an inlet bellmouth and a Tech Development Inc. Model 1109, 30.5 cm. (12 in.) diameter tip-turbine fan mated with a MCAIR designed exhaust system. The exhaust system was composed of a core engine duct, core nozzle assembly, and a "D" vented thrust vectoring nozzle. In addition, a portion of the testing was done with a convergent reference nozzle installed in place of the "D" nozzle.
A schematic of the combined fan/exhaust system test apparatus is shown in Figure 4. This arrangement provided an experimental means to measure vector- ing nozzle performance under variations of the core engine flow rate, total pressure, temperature and exit geometry. Flow from the tip-turbine fan simu- lated the fan flow of a V/STOL turbofan engine, and heated air introduced into the core duct represented the turbofan turbine exhaust flow. Fan stream total pressure and flow were varied through fan speed, while the core flow proper- ties were controlled by the air supply pressure and temperature level. Model normal and axial forces and pitching moment were measured by a six-component strain gage balance. The model was tested in the NASA-Lewis Vertical Thrust Stand, shown in Figure 5. A description of each of the major components of the exhaust system is presented below.
Fan/Core Duct - As shown in Figure 4, the duct hardware consisted of two concentric cylindrical duct sections in which the fan and the core air flow were routed to the lift/cruise vectoring nozzle entrance station. The outer duct connected the Model 1109 fan with the "D" vented nozzle and simulated the fan duct of a turbofan engine. This duct also incorporated the attachment bracket for the force balance used for measurement of the forces and moments. The outer duct accommodated an exit rake at the fan stator exit. Fan drive air was routed to the fan case as shown in the schematic of Figure 6.
The inner duct mated with the hub of the Model 1109 fan and the fan exit rake hub fairings. Heated air was introduced into the inner duct plenum through a strut located just downstream of the fan exit station, Figure 6. It was then routed from the plenum through a flow straightener to a core nozzle. The air used to drive the fan and to simulate core engine exhaust were obtained from the same source, which was heated to 149°C (300OF).
"D" Vented Nozzle - The "D" vented nozzle assembly consisted of five basic elements: a fixed hood, two rotating hoods, a venting lip, and a yaw vane/closure door. Figure 4 shows the "D" vented nozzle in the deflected position. The fixed hood is an asymmetric contoured component in which the fan duct transitions from the circular annulus just ahead of the nozzle entrance station to a "D" shaped exit cross section of the cruise configura- tion with the closure door installed. In the vectoring mode, the flow turning process is initiated in the fixed hood.
The "D" shaped rotating hoods nest within each other and are hinged at common points located on either side of the fixed hood. The two hoods in
combination provide a maximum geometric deflection angle of 120" from the horizontal fan centerline. The hood had deflection positions of 60", 75", 90", 100" and llO".
The venting lip determines nozzle exit area with the hoods rotated. Th area is defined as the area in a waterline plane bounded by the downstream edge of the venting lip and the rotating hoods in the 110" position. The intersection of the exit plane with the rotating hood is shown by a dashed line in Figure 7. The exit area was assumed to be independent of hood rota- tion angle. Five venting lip elements of varying lengths were provided for exit area control. The variation ranged from 1.3 to 1.706 times the nozzle entrance flow area, as shown in Figure 7.
iS
The "D" vented nozzle yaw vane/closure door assembly was simulated by fixed geometry hardware for this program. A single yaw vane was installed for vectored nozzle testing. For testing in the cruise mode, the yaw vane was removed and a flat plate closure was mounted to the yaw vane support beam.
Core Nozzle Configuration - A total of five core nozzle shroud/hub --- geometries were available. A core closure device was also provided. These are shown in Figure 8. The configurations included a Reference Nozzle, Alter- nate Nozzles 1 and 2, a Slotted Mixer, a 90" Elbow, and a Reference Closure. The Reference Nozzle consisted of an elliptical hub and a short shroud. Alternate No. 1 had a tapered hub with an extended shroud, while Alt. No. 2 had the same tapered hub with a short shroud.
The Slotted Mixer Nozzle was included to investigate a means to improve performance at the engine out condition. The slot flow area in the conical surface could be varied by rotating an interior concentric slotted sleeve with respect to the outer shell.
The 90" Elbow was a fixed structure which separated the fan and core flows in the vectored nozzle. The yaw vane was removed in order to test this configuration.
The Reference Closure Hub was a contoured centerbody which covered the entire core exit to provide a contoured, reference base shape for engine out investigations.
In addition to the above configurations, two sets of lengthened shrouds and corresponding hub spacers were available. This hardware allowed the core exit to be moved aft into the fixed hood.
Convergent Reference Nozzle - The nozzle, shown in Figure 9, is a con- toured convergent design with a circular exit area.
INSTRUMENTATION
Instrumentation was provided in the model to measure nozzle thrust, fan operating characteristics, nozzle entrance flow conditions, and local wall static pressures. Forces and moments were determined from six-component
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strain gage balance measurements. Fan drive and simulated core mass flows were measured with choked and unchoked calibrated venturis. High level and differential pressure measurements were made with pressure transducers that were read individually. Low level pressures were read using pressure trans- ducers in Scanivalve modules. Temperatures were determined from thermocouple measurements. Accuracies for this instrumentation are summarized in Table 1.
A description of the instrumentation in each model component is presented below.
Force Balance - Model forces and moments were determined with output from a Task Corporation Mark VII, 10.2 cm. (4 in.) diameter strain gage balance. All six components and their second order interactions were used to determine normal force, axial force, and pitching moment. Nozzle forces were confined to the pitch plane throughout the program. Core and fan drive air lines that bridged the balance were routed to minimize normal force and pitching moment tares.
Bellmouth - Eight static pressure taps are located at two axial positions in the bellmouth, as shown in Figure 10. This bellmouth is geometrically similar to a smaller 14 cm. (5.5 in.) diameter bellmouth previously calibrated by the Colorado Engineering Experiment Station, Inc. Two sets of static pressure taps were included in the smaller design to determine the position that produced the best calibration. Fan stream mass flow for this test was calculated from pressure measurements at the downstream location and calibra- tion coefficients from the smaller bellmouth.
Fan Exit - Instrumentation was provided at the exit of the fan stators by the rake shown in Figure 11. Flow properties in the tip-turbine and fan streams were measured just upstream of where they mixed in the fan duct. Turbine exit instrumentation consisted of eight total pressure probes, eight total temperature probes, and eight static pressure taps. Fan stream instru- mentation consisted of forty total pressure probes, sixteen total temperature probes and eight static pressure taps.
Nozzle Entrance - Flow properties for the fan and core streams were determined from instrumentation shown in Figure 12. Total pressure and temperature probe locations were area weighted. Twenty-five total pressure probes, six total temperature probes, and six static pressure probes were located in the fan stream. In addition, twelve static pressure taps were located in the outer duct wall. Core stream instrumentation consisted of fifteen total pressure and three total temperature probes, with four static pressure taps located in the inner duct wall.
Fan Duct - Two rows of static pressure taps were located in the upper and lower surfaces of the outer wall as shown in Figure 13. The locations were selected to investigate static pressure gradients forward of the hoods and venting lip. Data were used for determining static pressure loads and for diagnostic purposes.
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Core Nozzle - Each of the core nozzles contained static pressure instru- mentation on both the outer walls of the nozzles and the hub centerbodies, as illustrated in Figure 8. Static pressures were measured at three circumferen- tial positions - top, bottom and lefthand side. Measurements provided data on the aerodynamic loads induced across the core nozzles by the "D" vented nozzle and on the efficiency of the diffusion of the fan and core duct flow into the "D" nozzle.
Fixed Hood - A row of static pressure taps was provided along the top centerline of the fixed hood of the "D" vented nozzle. This instrumentation, shown in Figure 14, was installed to determine the static pressure distribu- tion along the hood for loads and diagnostic information.
V. EXPERIMENTAL PROCEDURES AND DATA REPEATABILITY
TEST PROCEDURE
Each test run was initiated by first setting the nozzle geometric configuration. Following a warm-up period, fan stream NPR was set through rotor speed and the core stream NPR was set by a regulator adjustment. After allowing approximately one minute for the pressures to stabilize, data were recorded. Following this, a new fan/core NPR combination was selected. This procedure was repeated until all desired points were run. The air supply was then shut down to permit a model change. No flow (zero load) data were recorded with model temperatures stabilized at test (warm) conditions before and after a run for use in calculating thrust loads.
A wide range of test conditions were investigated during the program. Nozzle total pressure ratio (NPR) varied from 1.10 to 1.35, which resulted in a range of Mach number of 0.30 to 0.55 at the nozzle entrance. Runs were made with the total pressures in the fan and core streams matched and mismatched. Also, testing was conducted with the core flow shut off to simulate engine out operation. The latter condition occurs when the fan in an engine with an inoperative core is driven mechanically by the other engine. A total of 88 runs were made during the test period. The test program is summarized in Appendix A.
Tare forces and moments due to core and fan drive air flows which bridged the balance were determined prior to the start of the "D" vented nozzle tests. Corrections were then applied to force balance measurements to remove the effects of the bridging tares.
Data from each run were recorded on magnetic tape and processed through the data reduction program on a high speed digital computer. A brief summary of the key portions of the data reduction procedure is presented in the next section.
DATA REDUCTION
Nozzle performance was evaluated in terms of velocity coefficient, C,, and discharge coefficient, Cw. Symbols are defined in Appendix B. Ideal thrust and ideal flow rate were calculated for separate (unmixed) core and fan stream flows. The nozzle sizing parameter is specific corrected flow, W7S, from which nozzle entrance Mach number can be calculated using isentropic relationships.
When the nozzle was tested in the normal turbofan operating mode (core flowing), calculations were referred to the mixing plane at the nozzle entrance, denoted Station 7. Nozzle station designations are shown in Figure 15. For example, the specific corrected flow with fan and core flowing is denoted W7S. At the engine out condition (core not flowing), properties were referred to the fan stream at the nozzle entrance, Station 16, e.g., the specific corrected flow at the engine out condition is denoted ~16s.
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Key performance parameters were calculated The equations are presented for normal turbofan the station designation is "7".
from the expressions below. operation (core flowing), and,
Mass averaged nozzle entrance total pressure ratio
NPR7M = NPRl6 * w16 + NPR56 * W56 w16 + W56
Mass averaged nozzle entrance total temperature (2)
TT16 * w16 + TT56 * W56 TT7M = W16 + W56
Ideal thrust
d-4
y-l 112
FGIyy = y my 2YR 1 Y - Y -1 - (NPRyy) I
where: yy = 16 - denotes fan stream yy = 56 - denotes core stream
Velocity coefficient
cv = T
FG116 + FG156
(3)
In order to calculate the discharge coefficient, the ideal mass flow must be determined. It is not possible to calculate ideal flow for the separate streams because the exit area for each is unknown. Only the total exit area for both streams is known.
Consequently, a technique was used where an effective exit area for each stream could be calculated. The effective exit area is the area required by each stream if it were expanded isentropically to ambient pressure. These areas were added together, and the sum was divided by the physical exit area to determine a flow coefficient based on separate stream properties.
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Effective exit area
AE8yy = ?;Fyj l’2/(NPRyy)y+ [(NPRyy) y+ -lJf-l’” C5) where: yy = 16 - denotes
yy = 56 - denotes
Flow coefficient
cw = ~E816 + AE856 A8
fan stream core stream
(6)
Nozzle entrance specific corrected flow
w7s = (~16 + W56) * J P std NPR7M * P amb * (Al6 +A56) * JT std
(7)
The nozzle discharge coeiflcient can be determined from the specific corrected flow from the following relationship:
cw = Wj-S” NPR7M*A7
P std *A8*g* /T
4s [NPR7M '+(NPR7M ?- 1)' 'I2 (8) std
DATA REPEATARTLITY
Selected configurations were retested to ensure the repeatability of thrust and mass flow measurements. Repeatability was good, as exemplified by the results for a vectored configuration shown in Figure 16 and 17. Velocity coefficient repeatability was approximately +0.005 while the discharge coeffi- cient was + 0.002. The thrust vector angle repeated within 1 degree. -
The overall repeatability for the test is expressed in terms of a "standard error of the estimate" as defined in Figure 18. As shown, thrust and mass flow coefficients repeated within +0.0055. -
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VI. DISCUSSION OF RESULTS
The "D" vented nozzle was tested behind a model tip-turbine fan with a separate core flow, which simulated an installation behind a turbofan engine. Performance is presented primarily in terms of velocity coefficient, Cv, i.e., the ratio of measured thrust to the ideal thrust of the unmixed fan and core streams. These velocity coefficients are presented as a function of either nozzle pressure ratio or entrance Mach number (specific corrected flow). The equations for these key parameters are defined in Section V. It should be noted that the computed "D" vented nozzle performance levels are reduced from 1% to 2% because the nozzle entrance total pressure did not include the lower pressure in the boundary layer.
The discussion that follows covers the effects on vectored and cruise nozzle performance of exit area variation, core nozzle geometry, hood rota- tion, yaw vane removal, variations in nozzle entrance conditions, and core stream temperature. Velocity coefficient, mass flow and thrust deflection results presented in the discussion were obtained from Figures 54 through 126, Appendix A. These figures are summarized in the Table 3 run schedule in Appendix A.
As will be shown, vectored nozzle performance is sensitive to nozzle entrance Mach number. In cases where comparisons are made, nozzle performance has been adjusted, if required, for slight differences in entrance Mach number, using sensitivities discussed below.
DATA COMPARISONS
Nozzle velocity coefficient characteristics measured during this test deviated from those measured earlier on the 10% scale, cold flow model described in Reference 1. The differences are attributed to nozzle entrance conditions and model hardware.
10% Scale Model Data - Representative results from Reference 1 are pre- sented in Figure 19 for the "D" vented nozzle at the matched fan and core stream nozzle entrance total pressure ratio and the engine out conditions. At the matched condition, velocity coefficient increased with NPR7M from 0.955 at NPR = 1.1 to 0.965 at NPR =1.3. Similarly, performance increased with fan stream nozzle pressure ratio at the engine out condition.
20% Scale Model Data - Typical results from tests behind the tip-turbine fan are presented in Figure 20 at the matched NPR and engine out conditions. At the matched condition, CV decreased with NPR7M from 0.95 at NPRi'M = 1.1 to 0.94 at NPR = 1.3. Performance also decreased with nozzle pressure ratio at the engine out condition.
Comparisons - Differences between the 20% scale model results and those reported in Reference 1 for the 10% scale nozzle are attributed to three items: boundary layer at the nozzle entrance, total pressure and total temperature distortion at the nozzle entrance, and differences in model hardware.
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The duct length upstream of the nozzle entrance in the 20% scale model resulted in a significant amount of boundary layer entering the nozzle. Thick boundary layer was not present in the Reference 1 tests. The effect of intro- ducing this boundary layer flow into an unchoked nozzle is illustrated by examining the performance of the convergent reference nozzle (Figure 9).
At low (unchoked) pressure ratios, ideal thrust and mass flow are sensi- tive to total pressure. Since the nozzle entrance rake did not extend to the duct walls, total pressures in the boundary layer were not measured. One method of accounting for this is to estimate nozzle entrance total pressure from static pressures, mass flow, total temperatures and flow area measure- ments. Test results were adjusted in this manner and are shown in Figure 21. With the adjustment, Cv and Cw agree with the estimates provided by the General Electric Company.
Remaining velocity and discharge coefficients, and nozzle pressure ratios presented in this report have not been adjusted to account for boundary layer at the nozzle entrance. approximately 2%.
Adjusting for this would increase measured Cv and Cw
Secondly, total pressure and temperature distortion were present at the nozzle entrance in this test program. Total pressure distortion was confined to the fan stream and was the result of the characteristically distorted flow profile at the exit of the model tip-turbine fan. Total temperature distor- tion was present because the core stream temperature was maintained about 111°C above that of the fan. Fan and core flows were obtained from a common source in the 10% scale test. Thus, the nozzle entrance conditions were uniform.
Fan stream total pressure distortion is illustrated in Figure 22 for the "D" vented nozzle at the matched pressure ratio condition. The distortion indices, shown in the figure were calculated from differences in the average of the total pressure readings from the legs (circumferential distortion) and averages of ring total pressure readings (radial distortion), rather than individual maximum minus minimum. The effect is to reduce the numerical distortion value. As is typical with the model fan, total pressure distortion increased with fan speed and was most severe in the radial direction. Distor- tion levels were found to correlate with fan stream Mach number. The varia- tion of circumferential and radial distortion indices are presented as a function of fan stream Mach number in Figure 23 for the nozzle entrance stations. Radial distortion, especially, increased with Mach number.
Thirdly, differences in model geometry may have contributed to the devia- tion in performance trends. In the NASA-Lewis program, model hardware at the nozzle entrance simulated a high bypass ratio turbofan engine. Several tur- bine hub shapes were evaluated. Hardware simulating a turbine hub was not present during tests of the 10% scale model (Reference 1). Core flow completely filled the core nozzle shroud such that the bypass ratio was much lower. Presence of the hub in the simulated turbofan configuration altered the area distribution through the fixed hood. This may have altered the flow diffusion process.
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According to descriptions of flows within bends presented in References 2 and 3, secondary flows induced within a turning device are a source of loss. Descriptions presented in these references apply to 90" elbows with an inner (suction) wall. Secondary flows within the "D" vented nozzle may differ from those described because of the lack of an inner wall.
The effects of entrance flow distortion on these secondary flows is not easily determined. Vorticity due to either pressure or temperature distor- tion, could influence the strength of the secondary flows and alter the thrust loss characteristics compared to the uniform entrance flow condition. For this reason, it is recommended that testing be performed to investigate parametrically the effects of distortion on vectored nozzle performance.
EXIT AREA VARIATION
Previous tests of the "D" vented nozzle, Reference 1, indicate that the velocity coefficient is strongly dependent on exit area variations, parti- cularly in the vectored mode. Exit area and hood rotation angle were varied parametrically for the Reference Core (forward position) and Alternate No. 2 Core configurations. Results are presented below for the matched nozzle entrance pressure ratio and engine out conditions.
Reference Core - Forward - Performance for the vectored "D" vented nozzle _- ~. is presented in the form of the map shown in Figure 24 for the Reference Core configuration in the forward position. Velocity coefficient is shown as a function of nozzle entrance specific corrected flow (Mach number). In this manner, both the nozzle performance, Cv, and the nozzle sizing parameter, specific corrected flow, are presented on the same map. Data in the figure have been interpolated to 90" of thrust deflection, which corresponds to the vertical take-off (VTOL) position. Lines of constant nozzle exit area (AS/A,) and nozzle entrance pressure ratio (NPRTM) are shown.
The relationship between exit area, entrance Mach number and velocity coefficient is explained through examination of the constant NPR7M and AS/A7 characteristics of Figure 24. Reducing the nozzle exit area at a constant value of nozzle pressure ratio decreases the nozzle entrance Mach number.
A similar result was obtained at the engine out condition, in that the velocity coefficient increased as the exit area was decreased. Nozzle perform- ance for the Ref. Core-Forward is shown in Figure 25 at this condition. Velocity coefficients were lower than those in Figure 24, at the matched pressure ratio condition, because the fan stream entrance Mach number was higher for selected values of nozzle pressure ratio and exit area.
Nozzle exit area also influenced the model tip-turbine fan operating line. To allow sufficient stall margin when evaluating the effects of other configuration changes, a venting lip was selected that provided an exit area ratio, AS/AT, of 1.578.
Alternate No. 2 Core - Results from tests with the Alt. No. 2 Core config- uration are presented in Figure 26 for the matched pressure ratio condition,
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showing the effects of exit area variation in the vectored mode. Data are presented for the llO" hood position which resulted in approximately 92" of thrust deflection. The performance map is similar to that for the Ref. Core configuration in that the velocity coefficient at a constant exit area decreased with increases in pressure ratio and was sensitive to changes in entrance Mach number at a constant pressure ratio.
Enough different hood rotation angles and nozzle exit areas were tested at the engine out condition to permit interpolation to 90° of thrust vectoring (VTOL configuration) and to nozzle exit area ratios of 1.3, 1.4, 1.5 and 1.6, Figure 27. A good example of the effect of nozzle exit area on velocity coefficient is shown by examining the results at a nozzle entrance pressure ratio of 1.35. At the baseline exit area ratio selected for the test, A8/A7 = 1.578, a velocity coefficient value of approximately 0.81 resulted. When the exit area was reduced to an area ratio of 1.3, velocity coefficient increased to approximately 0.94, a 16% increase. These results are consistent with those from previous tests, reported in Reference 1, in that, nozzle perform- ance can be increased by reducing the entrance Mach number (i.e., by properly matching exit area to the reduced flow rate).
Discharge Coefficients - The vectored "D" vented nozzle exhibits a dis- charge coefficient characteristic similar to that for a sharp-edged orifice. Both are functions of pressure ratio.
Effective exit area is shown in Figure 28 for the vectored nozzle. Effective exit area is defined as the area required if the nozzle flow were expanded isentropically to ambient pressure. This parameter increases with nozzle pressure and explains the change in discharge coefficient with nozzle pressure ratio shown in Figure 17.
In contrast, the effective exit area and discharge coefficient for the cruise nozzle, presented in Figure 29 are relatively insensitive to nozzle pressure ratio, for the range evaluated.
Variable Exit Area - The use of a variable exit area with the vectored nozzle can be employed to increase nozzle performance. This is illustrated on the performance map of Figure 30. This map represents the nozzle exit area ratios tested.
Shown on the map is a velocity coefficient characteristic that would result if a variable geometry feature were included in the nozzle design. The exit area schedule assumed is that required to maintain a constant effective exit area. This would also produce a fan operating line corresponding to a fixed area. For illustration purposes, this schedule was applied for a geometric exit area ratio of 1.654.
Nozzle performance would increase about 0.5% over the pressure ratio range 1.1 to 1.3 instead of decreasing with a constant geometric exit area. Considering the increase (2%) in velocity coefficient when the effects of boundary layer on nozzle entrance total pressure ratio are considered, and the gains available with variable exit area, high nozzle performance (Cv ~0.96) can be achieved from the "D" vented nozzle in the VTOL configuration.
16
Vectored Nozzle Performance Sensitivities - Velocity coefficients for the vectored nozzle configurations are sensitive to nozzle entrance Mach number (specific corrected flow), as discussed above. In order for performance comparisions between configurations to be valid, the entrance Mach numbers must be equal. Sensitivities were derived from the data presented in Figure 24 for the matched pressure ratio condition and Figure 27 for the engine out condition to make the adjustments. These sensitivities are presented in Table 2 and represent the slopes of the constant nozzle pressure ratio lines from the above figures.
CORE CONFIGURATION COMPARISON
Six core configurations, shown in Figure 8, were evaluated to determine the effects on nozzle performance. The 90" elbow configuration was tested solely to evaluate any effects of isolating the core and fan streams.
Alternate No. 2 Core vs. Reference Core - Comparisons revealed an effect on performance due to the change in hub shape. Velocity coefficient is pre- sented as a function of the nozzle pressure ratio for the vectored configura- tion for a single exit area ratio at the matched pressure ratio condition in Figure 31 and for the engine out case in Figure 32. Performance levels were nearly equal for both operating conditions, with the Alt. No. 2 Core being slightly higher (approximately 1%) at the matched pressure ratio condition and the reference core showing a slight advantage at the engine out condition. Effects of the change in core configuration can be obtained at additional exit area ratios by comparing Figures 24 and 26.
Performance comparisons are presented in Figure 33 for the cruise nozzle configuration at the matched pressure ratio condition. Again, the performance levels for the two core nozzle configurations are approximately equal, with the reference core performance being slightly higher (0.5% - 1%).
Slotted Mixer - The slotted mixer was designed to improve nozzle perform- ance at the engine out condition. The slotted, conical shaped surface was intended to control the diffusion of the fan stream with the core not flowing. This is contrasted with the sudden diffusion of the fan stream at the nozzle entrance with either the Ref. or the Alt. No. 2 Core in the engine out condi- tion. The slotted mixer also accelerates mixing between the core and fan streams when the core is flowing, and may result in some performance gains due to the mixing of the high temperature core and cold temperature fan streams in a turbofan engine.
For the matched pressure ratio condition, a bypass ratio of approximately 7.3 was achieved with the slotted mixer as compared to the design value of 5.5 achieved with the Ref. and Alt. No. 2 Core configurations. The bypass ratio was higher because the core flow was suppressed due to inadequate core nozzle exit area. In addition, the reduced core flow caused the fan operating line to shift, allowing higher fan flow at a given fan pressure ratio and exit area.
17
The performance levels for the slotted mixer are essentially equal in both the open and closed position as shown in Figure 34. Because the perform- ance level was unaffected by the slot size, the slotted mixer can be used in the open position. This simplifies the design of the slotted mixer configura- tion, since variable geometry is not required.
Unlike Alt. No. 2 performance, also shown in Figure 34, the performance of the slotted mixer core nozzle remained constant at the higher pressure ratios. Velocity coefficient was 3% higher at NPR = 1.3. The static pressure distributions on the hub, Figure 35, indicate a separated region on the Alt. No. 2 Core, where the static pressure levels were constant with axial position along the hub. For the slotted mixer configuration, the static pressure level on the slotted shroud increased with axial distance along the nozzle, indi- cating a more efficient diffusion as the flow moved aft into the "D" vented nozzle. Static pressure levels on the hub inside the slotted shroud are higher than those on the exposed hub of the Alt. No. 2 Core, which is a further indication of better nozzle performance.
Performance levels of the slotted mixer are compared to those from the Alt. No. 2 Core for the cruise nozzle, at the engine out condition, in Figure 36. Velocity coefficients were approximately 1.5% higher with the slotted mixer.
Showing performance gains for both the vectored and the cruise nozzle configurations, the slotted mixer appears to be a promising core nozzle configuration for use with the "D" vented nozzle.
Alternate No. 1 Core - Performance levels for the Alt. No. 1 core fell between those for the Slotted Mixer and the Alt. No. 2 core for the higher fan stream nozzle pressure ratios as shown in Figure 37. The bypass ratio achieved with Alt. No. 1 core also exceeded the design value of 5.5 so that valid comparisons can be made only at the engine out condition. A slight adjustment to the velocity coefficient for the Alt. No. 1 core nozzle data was necessary to match entrance Mach numbers for the other two configurations. Hence, the abscissa is specific corrected flow instead of nozzle pressure ratio. The longer shroud on the Alt. No. 1 and Slotted Mixer core nozzles is thought to provide slight performance improvements at the higher nozzle pressure ratios.
90" Elbow - A 90" elbow configuration was tested to isolate the core stream from the fan stream within the vectored "D" vented nozzle. After the data was adjusted for removal of the yaw vane, performance levels for the 90" elbow were nearly equal to those for the slotted mixer and Alt. No. 1 Core nozzles at the matched pressure ratio condition, as shown in Figure 38. Comparisons are valid here because the bypass ratios with the three core configurations installed were nearly equal.
The presence of the elbow eliminated mixing of the core and fan streams and eliminated temperature gradients within the flow. In the 90" elbow, there are friction losses associated with boundary layer formation on both the inner and outer surfaces. Apparently these losses offset any gains associated with the elimination of interaction between the core and fan streams.
18
Core Axial Location - Moving the core exit aft into the nozzle could shorten the nacelle/nozzle length and save aircraft weight, as well as allow some flexibility in locating the VTOL thrust vector with respect to the air- craft center of gravity, which is of prime importance in the balance of VTOL configurations.
The exit of the Reference Core nozzle configuration was extended aft into the "D" vented nozzle to quantify the effects on nozzle performance. As shown in Figure 39, nozzle performance decreased only slightly.
The results for the engine out condition are presented in Figure 40. Nozzle performance was more sensitive to exit location at the engine out condition than at the matched pressure ratio condition. Performance increased about 2% as the nozzle was moved to the mid location, then decreased again as it was moved to the aft position.
The flow rate through the core nozzle is a function of the nozzle back pressure because the flow is subsonic throughout. Static pressures increased within the "D" vented nozzle as the flow was turned by the rotating hoods. As the reference core was moved aft, the higher static pressure reduced the amount of flow. In turn, the reduced core flow caused the fan operating line to shift, allowing higher fan flow at a given pressure ratio and exit area. These changes caused the bypass ratio to increase slightly.
Reference Closure Hub - An aerodynamically contoured closure was evaluated as a baseline for the engine out condition. The reference closure hub, Figure 8, completely closed off the core and provided a smooth area distribution through the fixed hood.
The thrust coefficient for the "D" vented nozzle with the Reference Closure Hub was lower than that for the turbofan configuration (Alt. No. 2 Core) at the engine out condition, Figure 41. Comparisons are made for the exit area ratios that provided the closest match in nozzle entrance Mach numbers. The presence of the Reference Closure Hub suppressed the fan flow when compared to the Alt. No. 2 Core at identical exit areas. Turntng the flow across the hub also resulted in additional losses in total pressure, which adversely affected nozzle performance. The velocfty coefflclent characteristics with fan stream nozzle entrance total pressure ratio are similar.
PerEormance comparisons presented in Figure 42 for the cruise nozzle configuration show that the Reference Closure Hub provides approximately 1% performance increase over the Alt. No. 2 core at the engine out condition. Separation of the flow from the core shroud probably causes the performance penalty.
Summary of Results from Core Comparisons - Significant results from evaluation of the core nozzle configurations are as follows:
o Moving the core downstream or extending the core shroud aft (e.g. the Slotted Mixer or Alt. No. 1 Core) improved the engine out performance in the vectored mode.
19
o The slotted mixer core configuration improved vectored nozzle perform- ance at the engine out condition at higher nozzle pressure ratios. An additional benefit may be gained at the matched pressure ratio condition in that mixing the cool fan and hot core streams in a turbofan engine may result in a higher thrust.
o Hub shapes have an impact on "D" vented nozzle performance. The tapered hub resulted in higher vectored performance, while the elliptical shaped hub resulted in higher cruise performance.
HOOD ROTATION
The thrust vector is deflected in the "D" vented nozzle by rotating the two movable hoods. Typical results are presented in Figures 43 and 44 for the Alt. No. 2 core configuration and the baseline exit area (A8/A7 = 1.578). The thrust deflection angle was nearly linear with hood rotation angle, Figure 43, from the stowed position of 35.5'. Thrust vector angle was relatively insensi- tive to the nozzle entrance pressure ratio. For 90" of thrust vectoring, the VTOL configuration, approximately 107" of hood rotation was required.
The effects of hood rotation on nozzle performance are presented in Figure 44. The data show the effects of hood rotation on both the velocity coefficient and the nozzle entrance Mach number. Low performance levels at reduced thrust deflection angles are thought to result from a higher nozzle entrance Mach number.
The model hardware was designed for high performance levels at the VTOL condition. Therefore, the exit area was sized to provide a relatively low nozzle entrance Mach number. As the hood rotation angle was decreased with a fixed venting lip, effective nozzle exit area increased. This was accompanied by an increase in nozzle entrance Mach number and increased total pressure losses. Control of the nozzle exit area must be maintained throughout the thrust deflection range to maintain low entrance Mach numbers and high velocity coefficient.
YAW VANE REMOVAL
An alternate "D" vented nozzle concept under investigation does not use a yaw vane. Tests were performed during the NASA-Lewis program to document the effects of yaw vane removal. Nozzle performance improved about 1% with a matched nozzle pressure ratio and 2% at engine out conditions, as shown in Figures 45 and 46. The presence of the yaw vane causes a greater decrease in velocity coefficient at the engine out condition than at the matched pressure ratio condition.
MISMATCHED NOZZLE ENTRANCE TOTAL PRESSURE
The effects on nozzle performance of mismatched fan and core stream nozzle entrance total pressures were assessed for both the cruise and vectored configurations. As long as the core was flowing, cruise nozzle performance was not strongly affected. Results from tests of a vectored configuration are
20
presented in Figures 47 and 48. In these figures, the velocity coefficient is shown as a function of two different correlation parameters. Performance is correlated in Figure 47 as a function of a parameter based on fan and core stream nozzle entrance total pressures, A = (NPR56 - NPR16)/(NPR7M - 1). This parameter was also used to correlate smaller scale model data, as discussed in Reference 1.
The results are similar in that highest performance results at the matched pressure ratio condition. Velocity coefficient decreases as mis- matches in total pressure occur in either stream corresponding to values of greater than or less than zero. Performance obtained at the engine out concli- tion also correlates well with the other mismatched nozzle entrance pressure results.
Results of the correlation with a second mismatch parameter based on the dynamic pressure difference of the two streams is presented in Figure 48. Similar results were obtained. Similar results were also obtained from corre- lations involving velocity difference, velocity ratio, momentum difference, and kinetic energy difference with none providing any better correlation.
Velocity coefficients resulting from tests at the near-matched nozzle pressure ratio condition are also shown in Figures 47 and 48. With Cv varying about 3% over a small range of mismatch correlation parameter, different trends are apparent, comparing the near-matched and mismatched data. Similarly, a 3% variation is evident in the engine out data. As discussed under Data Comparisons, several items are thought to contribute to the trend of lower velocity coefficient with increasing nozzle pressure ratios as is evident in the near-matched and engine out data. An alternate correlation parameter, calculated for the near-matched condition, using maximum and minimum total pressures measured in the fan stream, did not improve the correlation. Therefore, it appears that the mechanisms discussed above affect Cv in a manner that is more severe than that resulting from NPR mismatch between the two streams.
Mismatched total pressures at the nozzle entrance did not strongly affect the performance of the "D" vented nozzle in the cruise configuration, as shown in Figure 49. When this result is compared with those discussed above, it appears that a mismatch in nozzle pressure ratio strongly affects performance only when nozzle flow is deflected. Additional losses are attributed to accelerated mixing between the two streams that is not present in the cruise configuration.
CORE TEMPERATURE VARIATION
The temperature of the core stream was varied to determine the effects on nozzle performance. Since the core and the fan drive air were supplied from a common source, core temperature could only be reduced approximately 28°C. The results for the vectored condition, Figure 50, show little effect of this small temperature variation. The remainder of the test was with 149°C core temperature.
21
THRUST MOMENT ARM
The distance between the gross thrust vector line of action and the aircraft center of gravity is critical to the design of V/STOL aircraft, in terms of both balance and control. The thrust moment arm is defined in Figure 51 as the distance measured along the engine centerline between the hood rotation point and the point where the gross thrust vector line of action and the engine centerline intersect. Variations of the thrust moment arm with nozzle pressure ratio and nozzle exit area are presented in Figure 52, where the thrust moment arm, LT, has been normalized to the nozzle entrance diameter, D7. When the data are interpolated to a 90" thrust deflection angle, they indicate that the thrust vector moves aft with increasing nozzle pressure ratio.
Exit area was enlarged by moving the venting lip forward as shown in Figure 7. Increasing the exit area ratio from 1.5 to 1.6 apparently altered the static pressure distributions on the rotating hoods to cause the thrust vector to move aft slightly. The further increase to Ag/A7 = 1.7 apparently altered the flow at the venting lip allowing more flow to exit here. The result was a forward shift of the thrust vector. These data indicate that there is only a slight sensitivity of the thrust vector location to nozzle exit area.
FLOW VISUALIZATION
Flow processes are extremely complex within the vectored "D" vented nozzle due to the three dimensional rotational nature of the flow field. Flow visualization tests were performed to determine the portion of the nozzle occupied by the hot (full scale turbofan engine) core. The position of the core is of concern because of the adverse effect on engine thrust of ingesting high temperature gas. In ground effects, flow from exhaust nozzles impinges on the ground and spreads radially. If the hot core exits in the forward portion of the exhaust stream, the spreading of the ground jet could carry the hot flow forward in the vicinity of the inlets. This condition would simplify the rotating hoods, in that, they can be designed to the relatively cool fan stream temperatures, rather than hot core stream temperatures.
Results from the flow visualization studies revealed that the core flow exited through the forward portion, near the venting lip, as shown in Figure 53. Colored oil was applied to a thin plate installed on the vertical centerline. The plate divided the nozzle into two halves. Different colors were applied to the leading edge of the plate in the fan and core streams. Color photographs taken after the run were used to define the boundary of the core. High core temperatures in a turbofan engine may change the location of the core stream.
22
VII. SUMMARY OF RESULTS
Results from tests of a 20% scale "D" vented nozzle behind a 30.5 cm. (12 in.) diameter tip-turbine fan with a separate core flow have yielded the following conclusions:
o High nozzle performance (C v 2 0.96) can be achieved at both normal (core flowing) and engine out operating conditions through control of the nozzle entrance Mach number with variable exit area.
o Core nozzle configurations affect performance at matched nozzle pressure ratios.
o A mixer type nozzle is a promising configuration for engine out opera- tion because the velocity coefficient was insensitive to nozzle pressure ratio over the range tested.
o When compared with performance from a 10% scale model (Reference l), results from tests of the 20% scale model indicated lower performance, an adverse trend of velocity coefficient with nozzle pressure ratio, and increased sensitivity to entrance Mach number. This is attributed to differences in model hardware, and total pressure distortion in the fan stream and different temperatures in the fan and core streams of the 20% scale model.
o Highest vectored nozzle performance resulted when the core and fan stream nozzle pressure ratios are matched.
0 Due to the sensitivity of ideal thrust and mass flow to total pressure at unchoked conditions, total pressure loss in the boundary layer should be included in the determination of nozzle pressure ratio and the performance coefficients.
0 The core stream migrates forward with respect to the fan stream, in the vectored mode, for the core temperature range tested.
23
REFERENCES
1. Rosenberg, E.W., and Esker, D-W.: Development of the "D" Vented Thrust Deflecting Nozzle, AIAA-80-1856, August 1980.
2. Hawthorne, W.R.: Secondary Circulation in Fluid Flow, Proceedings of the Royal Society, A206, 1951.
3. Taylor, A.M.K.P., Whitelaw, J.H., and yianneshis, M.: Measurements of Laminar and Turbulent Flow in a Curved Duct With Thin Inlet Boundary Layers, NASA CR 3367, 1981.
24
APPENDIX A
"D" VENTED NOZZLE PERFORMANCE DATA
Nozzle performance for all configurations are presented in Figures 54 through 126. A summary of the test configurations and the figures where the test results may be found are presented in Table 3.
Nozzle performance - velocity coefficient, Cv, specific corrected flow at the nozzle entrance, WSPC, and thrust deflection angle, PHI - are presented as a function of nozzle pressure ratio. For normal operating conditions, core flowing, the corrected flow at the nozzle entrance, WJS 16, is divided by the sum of the core and fan stream flow areas. At the engine out condition, core not flowing, only the fan stream flow area is used. At the normal operating condition, "Nozzle Pressure Ratio" is the mass averaged value for the core and fan streams. At the engine out condition, it is the pressure ratio of the fan stream only.
A code is used to specify the operating condition and the run number as follows:
10xX 20xX -
10xX -
Engine out condition, core not flowing Normal operating condition, core and fan streams operated at matched pressure ratios, NPRM = NPR56. Run number in Table 3.
REFERENCE CLOSURE HUB
For this configuration, only the fan was operating. Data are coded under 10Xx or 30Xx.
25
APPENDIX B
SYMBOL DEFINITIONS
Fan stream effective exit area, 627.9 cm2 (97.33 in2 Core stream effective exit area, 131.7 cm2 (20.41 in ) 1 Fan stream flow area at the nozzle entrance, cm2 (in21 Core stream flow area at the nozzle entrance, cm2 (in ) Nozzle entrance area2 A162+ A56, cm2 (in2) Nozzle exit area, cm (in > Circumferential distortion at the nozzle entrance hased on average rake leg differences [(RAKE AVG)HI - (RAKE AVG)LO]/AVG NPRl6 Velocity coefficient Flow coefficient Nozzle entrance diameter, 33.812 cm (13.312 in) Nozzle thrust, newtons (lb) Fan stream ideal thrust, newtons (lb) Core Stream ideal thrust, newtons (lb) Average fan exit total pressure ratio Thrust moment arm, cm (in) Nozzle pressure ratio, total pressure divided by ambient pressure/(PT/Pamb) Total pressure ratio of the fan stream Total pressure ratio of the core stream Mass weighted core and fan stream nozzle pressure ratio ambient static pressure, kilopascals (lb/in2) Static pressure, kilopascals (lb/in2) Standard pressure, 101.33 kilopascals (14.696 lb/in2 Thrust deflection angle measured from engine 4 center1 ne, PHI = 0, degrees Fan stream dynamic pressure at the nozzle entrance, kilapascals (lb/in') Core stream dynamic pressure at the nozzle entrance, kilopascals (lb/in') Radial distortion of the fan stream at the nozzle entrance based on average ring differences, [RING AVG)HI - (RING AVG)LG]/AVG NPR16 Measured nozzle thrust, newtons (lb) Standard temperature, 287.8"K (518.7'R) Fan stream total temperature, "K (OR) Core stream total temperature, "K (OR) Mass weighted core and fan stream total temperature at the nozzle entrance, OK (OR) Fan stream mass flow, kg/set (lb/set) Core stream mass flow kg/set (lb/set) Specific flow corrected to nozzle entrance conditions, WSPC = W75, kg/set-cm2 (lb/set-in') Mass flow at the nozzle entrance - sum of core and fan stream mass flows, kg/set (lb/set) Specific flow corrected to nozzle entrance conditions, W7S = WSPC, kg;/sec-cm2 (lb/set-in')
AE816 AK856 Al6 A56
CD16
CV CW D7 FG FGI16 FG156 FPRAV LT NPR
NPR16 NPR56 NPR7M P amb Ps
k"
416
456
RD16
T Tstd TT16 TT56 TT7M
w16 w56 WSPC
W7
w7s
26
Specific heat ratio Relative total pressure ratio, total pressure/standard pressure -Relative total temperature ratio, total temperature/standard temperature Total pressure ratio correlation parameter, NPR56 - NPR16
NPR7M - 1 Thrust deflection anale measured from engine centerline, 0 = PHI, degrees
27
MEASURAND INSTRUMENT FULL SCALE MEASUREMENT
ESTIMATED ACCURACY
FORCES B-COMPONENT STRAIN -4,448 NEWTONS -?0.15% OF FULL SCALE GAGE BALANCE (-1,000 LB)
MASS FLOW UNCHOKED VENTURI 3.6 kglsec +0.15% OF READING (TURBINE DRIVE (8 LB/SEC)
AND CORE STREAM) CHOKED VENTURI 3.6 kglsec *0.15% OF READING (8 LB/SEC)
MASS FLOW BELLMOUTH 13.6 kglsec -tO.50% OF READING (FAN) t-30 LB/SEC)
DIFFERENTIAL TRANSDUCER 68.95 kPa +0.25% OF FULL SCALE PRESSURE (IO PSID) (VENTURI)
PRESSURE TRANSDUCER 34.47 kPa +0.25% OF FULL SCALE (MODEL TOTAL (25 PSIA)
AND STATIC)
PRESSURE TRANSDUCER 3 447.38 kPa 20.2% OF FULL SCALE (VENTURI) (500 PSIA)
TEMPERATURE THERMOCOUPLE - *0.25% OF READING
..Id^ ..a”I <II
TABLE 1 ESTIMATED INSTRUMENTATION ACCURACY
NPRlG= NPR56
NOZZLE PRESSURE RATIO NPR7M
1.15
1.20
1.25
1.30
Engine Out
SENSITIVITY NOZZLE PRESSURE RATIO ACv 1
NPRIG Ew-’ 1 (js kg/set-cm2
1.15 -46.0
1.20 -45.6
1.25 -41.7
1.30 -42.2
1.35 -45.6
QP12.0132.11
TABLE 2 VECTORED NOZZLE PERFORMANCE SENSITIVITIES
28
GP130132.107
FIGURE 1 SUBSONIC UTILITY CONCEPT WITH D-VENTED NOZZLES
“D” SHAPED CRUISE EXIT AREA
VENTING LIP 1
L HINGED YAW VANE CLOSURE DOORS (CLOSED POSITION)
ROTATING HOOD ELEMENTS
- SPLIT YAW VANE
GP13-0272-28
FIGURE 2 “D” VENTED NOZZLE GEOMETRY
29
HOOD DEFLECTOR NOZZLE “VENTED” NOZZLE
PW = WALL STATIC PRESSURE P, = NOZZLE FLOW STATIC PRESSURE pcl = LOCAL AMBIENT PRESSURE
P,-Pp,>O
ELBOW INNER
ENTRAINMENT r([ll[g
VELOCITY DECREMENT DUE TO SEPARATION
z Veloaty s profiles
FIGURE 3 NOZZLE FLOW CHARACTERISTICS
BELLMOUTH
12 IN. TIP TURBINE FAN HOT CORE FLOW ENTRANCE
FORCE BALANCE
CORE NOZZLE
FIXED HOOD
ENTRANCE RAKE
VENTING LIP
ROTATING HOODS QP130272.13
FIGURE 4 CORE NOZZLE RESEARCH MODEL
“D” Vented Nozzle
30
FIGURE 5 CORE NOZZLE RESEARCH MODEL INSTALLED ON VERTICAL THRUST STAND
FAN DRIVE AIR
i7 GP13-0132.123
FIGURE 6 SCHEMATIC OF CORE AND FAN DRIVE AIR SYSTEMS
EXIT PLANE
NONE 1296.1 (200.9) 1.706
A 1256.1 (194.7) 1.654
B 1 T198.7 (185.8) 1 1.578 ( BASELINE
A7 = 759.6 crn2 (117.74 lN.2)
GP13JJ272.14
‘( D” FIGURE 7
VENTED NOZZLE EXIT AREA VARIATION
32
REFERENCE
SLOTTED MIXER
-- -
ALTERNATE 1
90’ ELBOW
Note: Pressure tap locations indicated by dot (‘)
FIGURE 8
ALTERNATE 2
REFERENCE CLOSURE HUB
_:- ‘\/’
CORE NOZZLE RESEARCH MODEL TEST CORE NOZZLE CONFIGURATIONS
33
MODEL STATION 152 cm
(60.00 IN.)
FIGURE 9 CONVERGENT REFERENCE NOZZLE WITH ALTERNATE NO. 2 CORE
i
STATIC PRESSURE TAPS 4 LOCATED 45O
I /I WRT TO DOWN- SIR EAM TAPS
--
STATIC PRESSURE TAPS 4 LOCATED AT 90° INTERVALS
QP130132.114
FIGURE 10 BELLMOUTH STATIC PRESSURE INSTRUMENTATION
34
(FIXED HOOD)
270’
1
o Total pressure 0 Static pressure A Total temperature
(YAW VANE) LOOKING AFT
GP13.0132.115
FIGURE 11 FAN AND TIP TURBINE EXIT INSTRUMENTATION
35
(FIXED HOOD)
16.9; cm (6.66 IN.)
Note:
iYAw LANE) VIEW LOOKING AFT
o Total pressure
0P130132.116
FIGURE 12 NOZZLE ENTRANCE STATION INSTRUMENTATION
36
MODEL MODEL STATION STATION 72.95 cm 152 cm
STATIC PRESSURE TAPS (60 IN.)
Note: 2 taps in vertical plane at each station.
SEE NOZZLE ENTRANCE STATION INSTRUMENTATION
GP130272.16
FIGURE 13 FAN DUCT STATIC PRESSURE TAP LOCATIONS
TAP
MODEL STATION
152 cm (60 I NJ
I STATIC PRESSURE
Note: Taps are located on top centerline.
MODEL STATION
189 cm (74.4 IN.)
GPIM272~l7
FIGURE 14 FIXED HOOD STATIC PRESSURE INSTRUMENTATION
37
TIP TURBINE
EXIT
23
TIP !
UNMIXED DUCT
16
I TURBINE
ENTRANCE EXIT
(CRUISE)
8
U 12
FAN ENTRANCE
13 7
FAN NOZZLE EXIT ENTRANCE
1.00
VELOCITY COEFFICIENT
0.95 CV
8 EXIT (VECTORED)
GP130272-12
FIGURE 15 MODEL STATION DESIGNATIONS
0.90 MACH
NUMBER
w7s
kg/set-cm2
1.05 1.10 1.15 1.20 1.25 1.30 1.35 1.40
MASS WEIGHTED NPR GP130132.110
FIGURE 16 DATA REPEATABILITY
Runs 36 & 53 NPR16 = NPR56 Vectored Nozzle 110” Hood A6lA7 = 1.576 Alternate No. 2 Core
38
0.60
0.55 DISCHARGE
COEFFICIENT
0.45
100
THRUST VECTOR S5 ANGLE
90 I I 1.05 1.10 1.15 1.20 1.25 1.30 1.35 1.40
DEG
MASS WEIGHTED NPR oP13m32.120
FIGURE 17 DATA REPEATABILITY
RUGS 38 h. 53 NPR16 = NPR56 Vectored Nozzle 110” Hood A6lA7 = 1.576 Alternate No. 2 Core
STANDARD ERROR OF THE ESTIMATE
WHERE: n = NUMBER OF DATA POINTS Xi = MEASURED VALUE x = CURVE FIT VALUE a = DEGREE OF POLYNOMINAL THAT FITS DATA
1 NPR16 = NPR56
1 ENGINE OUT 7 1
STANDARD ERROR OF THE ESTIMATE
NUMBER OF DATA POINTS VELOCITY DISCHARGE
COEFFICIENT COEFFICIENT ACV ACW
61 ?0.0040 io.004
33 20.0055 to.003
oP13m32.121
FIGURE 18 REPEATABILITY ASSESSMENT
39
0.95
VELOCITY COEFFICIENT,
CV
0.90
0.85 1 .o5 1.10 1.15 1.20 1.25 1.30 1.
NOZZLE PRESSURE RATIO GP13.0272.37
FIGURE 19 10% SCALE MODEL VECTORED NOZZLE PERFORMANCE
MATCHED PRESSURE RATIO AND ENGINE OUT * = 90” AglA7 = 1.578
VELOCITY COEFFICIENT
CV
1 .oo
0.85
0.80 1.15 1.20 1.25
NOZZLE PRESSURE RATIO
1.30 1.35
QP13.0132.5
FIGURE 20 VECTORED NOZZLE PERFORMANCE
MATCHED PRESSURE RATIO AND ENGINE OUT 110” Hood Agl A7 = 1.578 Alternate No. 2 Core
40
ALTERNATE 2
0 Adjusted for boundary layer effects q Determined from measured total pressure
1 .oo
VELOCITY COEFFICIENT, o.&
CV
DISCHARGE COEFFICIENT, o.g5
CW
1.20 1.25 1.30 MASS WEIGHTED NPR
1.40
OP13-0272.24
FIGURE 21 NOZZLE VELOCITY AND DISCHARGE COEFFICIENTS
NPR16 = NPR56 Convergent Reference Nozzle Hood = 0” A@7 = 0.7768 Alternate No. 2 Core
41
(RAKE CD16= -
AVG)HI
AVG
RDG HOOD AaJA7 NPR~M ALT NO. 2 CORE 664 110.00 1.5781 1.3320
NPR 16
(RING AVGIHI - (RING AVG)LD .------
AVG NPR 16 GPl3-9132.124
FIGURE 22 CONTOURS OF CONSTANT PT181PA~S
NPR16 = NPR56 Fan Stream at Nozzle Entrance
42
NOZZLE ENTRANCE
DISTORTION
0.07 0.07
0.06 0.06
0.05 0.05
0.04 0.04
0.03 0.03
0.02 0.02
0.01 0.01
0 0 0.30 0.30 0.35 0.35 0.40 0.40 0.45 0.45 0.50 0.50 0.30 0.35 0.40 0.45 0.50
FAN STREAM NOZZLE ENTRANCE FAN STREAM NOZZLE ENTRANCE MACH NUMBER MACH NUMBER
GP13-0132.128
FIGURE 23 FAN STREAM DISTORTION AT NOZZLE ENTRANCE
NPRl6 = NPR56 110” Hood A6lA7 = 1.576 Alternate No. 2 Core
0.98
0.96
VELOCITY COEFFICIENT 0.94
CV
0.90 0.013 0.014 0.015 0.016 0.017 0.018 0.019
w7 fl SPECIFIC CORRECTED FLOW, - 6 . kg/set - crn2
A7
0.k I I I , I
0.35 0.40 0.45 0.50 0.55
NOZZLE ENTRANCE MACH NUMBER GP13.0272.8
FIGURE 24 EFFECT OF AREA VARIATION
NPRlG= NPR56 Reference Core-Forward @ = 90”
43
VELOCITY COEFFICIEN
CV
T
0.90
0.88
0.86
0.84
0.82 I I I 0.014 0.015 0.016 0.017 0.018 0.019 0.020
w16 fi SPECIFIC CORRECTED FLOW - - -
‘A16 ’ kglsec - crn2
I I I I I 0.35 0.40 0.45 0.50 0.55
NOZZLE ENTRANCE MACH NUMBER GP13-0272-2
FIGURE 25 EFFECT OF EXIT AREA VARIATION
Engine Out Reference Core - Forward @ = 90”
VELOCITY COEFFICIENT
CV
0.96 - o.ga’j
_.-- 0.012 0.013 0.014 0.015 0.016- 0.017 0.018 0.019
W7 fl SPECIFIC CORRECTED FLOW, - A7 6 - kg/set - crn2
I 0.30
I I I I I 0.35 0.40 0.45 0.50 0.55
NOZZLE ENTRANCE MACH NUMBER QP13.0272.3
FIGURE 28 EFFECT OF EXIT AREA VARIATION
NPRlG= NPR56 110” Hood Alternate No. 2 Core @ =92”
44
I
VELOCITY ‘.” COEFFICIENT
CV 0.85
0.80
A&+ iL 0.75 I=
0.012 0.014 0.016 0.018 0.020 0.022
SPECIFIC w16 fl
CORRECTED FLOW, ~ A16 6 - kg/set - cm2
I I I I I I 0.30 0.35 0.40 0.45 0.50 0.55
NOZZLE ENTRANCE MACH NUMBER
FIGURE 27 EFFECT OF AREA VARIATION
Engine Out Alternate No. 2 Core @ =90”
0.84
0.87
EFFECTIVE EXIT AREA RATIO
(AE816 + AE856)
A7
0.81
0.71
7 1 1.2 1.3
NOZZLE PRESSURE RATIO
1 .’
GP13Q272.4
4
FIGURE 28
GP134272.24
VECTORED NOZZLE EFFECTIVE EXIT AREA NPRl6 = NPR56 110” Hood Alternate No. 2 Core A6lA7 = 1.576
45
-
AE818 + AE956
A7 i;;F
1.2 1.3
NOZZLE PRESSURE RATIO
1.4
GP13.0272.34
FIGURE 29 CRUISE NOZZLE EFFECTIVE EXIT AREA AND DISCHARGE COEFFICIENT
NPR16 = NPR56 Alt No. 2 Core AglA7 = 0.616
0.96 ,
I 1.578- VELOCITY
COEFFICIENT, 6.94 - \
CV
0.92
0.90 0.012 0.013 0.014 0.015 0.016 0.017 0.018 0.019
w7 J8- SPECIFIC CORRECTED FLOW, - 6 - Kg/~~~c~2
A7 I I I I I J
0.30 0.35 0.40 0.45 0.50 0.55 NOZZLE ENTRANCE MACH NUMBER
GPl30272.33
FIGURE 30 VECTORED NOZZLE PERFORMANCE AT CONSTANT EFFECTIVE EXIT AREA
NPRl6 = NPR56 Hood = 110” Reference Core Forward
46
VELOCITY COEFFICIENT, 0.95
cV
1.15 1.20 1.25
MASS WEIGHTED NPR
1.30 1.35
GP134272.20
FIGURE 31 COMPARISON OF CORE NOZZLE CONFIGURATIONS
ALTERNATE NO. 2 CORE AND REFERENCE CORE - FORWARD NPR16 = NPR56 Hood = 110” A6iA7 = 1.576
VELOCITY COEFFICIENT, 0.85
II. . -V 0 Altermte No. 2
0 Reference forward 0.80 I
1.05 1.10 1.15 1.20 1.25 1.30 1.35
FAN STREAM NPR GP134132~0
FIGURE 32 COMPARISON OF CORE NOZZLE CONFIGURATIONS
ALTERNATE NO. 2 CORE AND REFERENCE CORE Engine Out Hood = 110” A6lA7 = 1.576
47
VELOCITY COEFFICIENT, 0.95
Ov
0.90 ’ 1.05 1.10 1.15 1.20 1.25 1.30 1.35
MASS WEIGHTED NPR 0?13.0272.40
FIGURE 33 COMPARISON OF CORE NOZZLE CONFIGURATIONS
ALTERNATE NO. 2 CORE AND REFERENCE CORE - FORWARD NPRlG= NPR56 Cruise Nozzle A8lA7 = 0.816
VELOCITY COEFFICIEN
C”
T
0.85
0.80 1.05 1.10 1.15 1.20 1.25 1.30 1.35
FAN STREAM NPR GP13-0272.21
FIGURE 34 NOZZLE PERFORMANCE COMPARISON
Engine Out Slotted Mixer and Alternate No. 2 Core Hood = 110” A$/47 = 1.578
48
1.10
p&MB 1.06
1.04
1.02 s
1 .oo
SLOTTED ~IXER-O~EN h ‘\ NPRIG = 1.295 I I IP
IROUD’ - .--
NPRIG = 1.298
150 152 154 156 158 160 162 MODEL STATION -cm
164 186 168 170
GP12.0272.22
FIGURE 35 CORE NOZZLE STATIC PRESSURE DISTRIBUTIONS
SLOTTED MIXER AND ALTERNATE NO. 2 CORE Engine Out Hood = 110” AglA7 = 1.578
49
VELOCITY COEFFICIENT 0.90
CV
0.85 1.05 1.15 1.20 1.25
FAN STREAM NPR
FIGURE 36 COMPARISON OF CORE NOZZLE CONFIGURATIONS
SLOlTED MIXER AND ALTERNATE NO. 2 CORE Engine Out Cruise Nozzle AgiA7 = 0.816
VELOClTY COEFFICIENT
CV
0.90 I I I 1
30-5 -4 ==4- zfi
2, 0.88
0.86
0.84
0.82 0.012 0.013 0.014 0.015 0.016 0.017 0.018 0.019 0.020 0.021
w16 fi SPECIFIC CORRECTED FLOW, - a - kghec - an2
Al6 I I I I I
0.30 0.35 0.40 0.45 0.50 0.55
NOZZLE ENTRANCE MACH NUMBER QP13.0272-11
FIGURE 37 CORE NOZZLE COMPARISON
SLOTTED MIXER, ALTERNATE 1, ALTERNATE 2 Engine Out Hood = 110” A& = 1.578
50
VELOCITY COEFFICIENT
cV
0.98 I I I I
NPR7M ALT NO. 1 CORE
1.!,5
3 .
0.96 1.20 I 1 751
e !.F ‘i _ 1.go 1.35 .-:,
I iLOTTED MIX - ^^^, ^___.
U.YU 1 I I I I I I 1 I
0.012 0.013 0.014 0.015 0.016 0.017 0.018 0.019 0.020
SPECIFIC CORRECTED FLOW. W7 d- - - A7 6
- kglsec - cm2
0.30 0.35 0.40 0.45 0.50 0.55 NOZZLE ENTRANCE MACH NUMBER
FIGURE 39 CORE NOZZLE COMPARISON
SLOTTED MIXER, ALTERNATE l,90° ELBOW NPRl6 = NPR56 110” Hood A6lA7 = 1.576
VELOCITY COEFFICIENT
CV
0.012 0.013 0.014 0.015 0.016 0.017 0.018 0.019
W7 fl SPECIFIC CORRECTED FLOW , -
A7 - - kg/set - cm2
6
ok0 I
oh0 I I I
0.35 0.45 0.50 0.55
NOZZLE ENTRANCE MACH NUMBER
GP134272.5
FIGURE 39 EFFECT OF CORE AXIAL LOCATION
Reference Core NPR16 = NPR56 Hood = 110” A81A7 = 1.578
51
VELOCITY COEFFICIEN
cv T.
0.90 Omgo I 1.20 1.20
0.88 1.:5 1.25 I
0.88 I.. I -_ 1.30 1.30 ’ MID ’ MID
I I -AFT -AFT
0.86 0.86 I- I- FORWARD FORWARD
0.84 0.84 I I I I I 0.016 0.016 0.017 0.017 0.018 0.018 0.019 0.019 0.020 0.020
w16 fl SPECIFIC CORRECTED FLOW, - s - kg/sewn2
Al6 I I I I
0.40 0.45 0.50 0.55
NOZZLE ENTRANCE MACH NUMBER
FIGURE 40 EFFECT OF CORE AXIAL LOCATION
Engine Out Reference Core 110” Hood AglA7 = 1.578
GP13.02726
1 .oo
NPRIG
0.95
Aa/+ = I.300 ,-*
VELOCITY I .- COEFFICIENT, 0.90 I I I I
CV
0.85 1 0.80 l/j
0.012 0.013 0.014 0.015 0.016 0.017 0.018
SPECIFIC CORRECTED FLOW w16 ,- z - kg/seccm2
A16 6
I 0.30
I I I 0.35 0.40 0.45
NOZZLE ENTRANCE MACH NUMBER
I 0.50
GP13.0272.23
FIGURE 41 CORE NOZZLE COMPARISON
Alt No. 2 and Reference Closure Hub Engine Out 110” Hood
52
VELOCITY COEFFICIENT, 0.95
CV
1.15 1.20 1.25 1.30 1.35
FAN STREAM NPR GP130272~41
FIGURE 42 COMPARISON OF CORE NOZZLE CONFIGURATIONS
REFERENCE CLOSURE HUB AND ALTERNATE NO. 2 CORE Engine Out Cruise Nozzle A6lA7 = 0.616
120
80 THRUST VECTOR ANGLE
DEG 40
0 40 8
I t 30
ALL NPR7hr
--
f I
I
-I- I I I I 1107
ALTERFATE 2
I I 160
HOOD ROTATION ANGLE - DEG GPl2-0272.ll
FIGURE 43 EFFECT OF HOOD ROTATION ON THRUST VECTOR ANGLE
NPRlG= NPR56 Alternate No. 2 Core A6lA7 = 1.576
53
1.0(1
VELOCITY COEFFICIENT
cv
0.90
0.85
l-
,-
l-
/-
--r-T- 1.20 1 NPR7M
y.25
.-
\ t_ .
--
0.012 0.014 0.016 0.018 0.020 0.022
SPECIFIC CORRECTED FLOW, w7 Jir- A7 6 kg/sewn2
I I I I I 0.35 0.40 0.45 0.50 0.55
NOZZLE ENTRANCE MACH NUMBER GPl34132.23
FIGURE 44 EFFECT OF HOOD ROTATION ON PERFORMANCE
NPRlG= NPR56 Alternate No. 2 Core AalA = 1.576
VELOCITY COEFFICIENT 6.66
cv
0.92 0.012 0.013 0.014 0.015 0.016 0.017 0.018 0.019 0.020
SPECIFIC CORRECTED FLOW, (z) (9) - kglsec-cm2
1 I I I I I 0.30 0.35 0.40 0.45 0.50 0.55
NOZZLE ENTRANCE MACH NUMBER
GP130272.7
FIGURE 45 EFFECT OF YAW VANE REMOVAL
NPR16 = NPR56 Alternate No. 2 Core 110” Hood A6lA7 = 1.576
54
VELOCITY COEFFICIENT
cv
0.94 I I
YAW VANE REMOVED
0.84 0.012 0.013 0.014 0.015 0.016 0.017 0.018 0.019 0.020
w16 fl SPECIFIC CORRECTED FLOW, - - - kg/seecm2
Al6 6
I I I I I I 0.30 0.35 0.40 0.45 0.50 0.55
NOZZLE ENTRANCE MACH NUMBER I
GP130272.0
FIGURE 46 EFFECT OF YAW VANE REMOVAL
Engine Out Alternate No. 2 Core Hood = 110” Agl A7 = 1.578
1 .oo
0.96
0.92
VELOCITY COEFFICIENT 0.8&
cv
0.84
0.80
c ~I- EN&NE
OUT 0.76
-1.2 -1 .o -0.8 -0.6 -0.4 -0.2 o 0.2 0.4 0.6 0.8
x = NPR56 - NPRIG NPR7M - 1
FIGURE 47 GP130272.3E
EFFECT OF MISMATCHED NPR ON THRUST COEFFICIENT Nozzle Total Pressure Ratio Correlation
Hood = 110” AalA = 1.578 Alternate No. 2 Core
55
VELOCITY COEFFICIENT
cv
0.96
A 0.84
0.80 -1.6 -1.2 -0.8 -0.4 0 0.4 0.8 1.2
416-456
416 GP130132.23
FIGURE 46 EFFECT OF MISMATCHED NPR ON THRUST COEFFICIENT
Nozzle Entrance Dynamic Pressure Correlation Hood = 110” A6lA7 = 1.578 Alternate No. 2 Core
VELOCITY COEFFICIENT,
CV
0.96
0.92
0.88 . -1.2 -1.0 -0.8 -c -0.4 -0.2 0 0.2
NPR56 - NPRIG A=
NPR7M - 1
FIGURE 49 GP13-0272.35
EFFECT OF MISMATCHED NPR ON CRUISE NOZZLE THRUST COEFFICIENT
Nozzle Total Pressure Ratio Correlation Reference Core Forward A6lA7 = 0.616
56
THRUST COEFFICIENT,
cv
0.85 1 I I I I I I 1.05 1.10 1.15 1.20 1.25 1.30 1.35
MASS WEIGHTED NPR
GP13.0272.19
FIGURE 50 Effect of Core Temperature (TT56)
NPRlGzNPR56 Hood=llO” A6lA7= 1.576 Alt No. 1 Core
HOOD
FIGURE 51 GPl34132.30
DEFINITION OF THRUST MOMENT ARM
57 /
0.56
0.54
0.52 THRUST MOMENT
IENCE
ARM 0.50
LT’D7 0.48 I I I I
0.46
0.44 1.04 1.08 1.12 1.16 1.20 1.24 1.28 1.32 1.36 1.40 1.44
MASS AVERAGED NOZZLE ENTRANCE PRESSURE RATIO - NPR7M GP13.0272.26
FIGURE 52 EFFECT OF EXIT AREA VARIATION ON,THRUST MOMENT ARM
NPR16 = NPR56 Reference Core - Forward @= 90”
58
FLOW VISUALIZATION RESULTS - CORE LOCATION Matched NpRh~1.3 120’ Hood ASIA7 = 1.578
TABLE 3 RUN SCHEDULE
CORE CONFIGURATION
REFERENCE CORE- FORWARD
IEFERENCE CORE- nlo
3EFERENCE CORE- \FT
HOOD POSITION
(OEG)
15.5 (CRUISE)
35.5
90
100
110
120
90
110
120
35.5
60
75
90
100
110
120
As/A
1.654
1.57f
1.654
1.70f
1.381
1.48s
1.48:
1.57f
1.571
1.654
1.7Of
1.489
1.578
1.578
1.654
1.706
1.578
1.578
1.578
1.578
1.578
1.578
1.578
1.578
1.578
1.578
7
I
I
I
i
I
I
I
I
I
I
I
I
I
I
I
1
RUN -IGURE
1.8 2
18
3.6
16
10
11
13
9
51
4.5
14
12
17
51
7
15
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
20 69
19 70
21 71
25 72
26 73
27 74
23 75
28 76
22.29 77
24 78
T NPR SCHEDULE
MATCHEII
xx
X
X
xx
X
X
X
X
X
X
xx
X
X
X
X
X
X
X
X
X
X
X
X
X
X
xx
X
ENGINE OUT
X
X
X
X
X
X
X
X
xx
X
X
X
X
X
X
X
X
X
xx
X
MISMATCHEO
xx
X
xx
X
X
X
X
X
xx
X
COMMENTS
FLOW VISUALIZATION
FLOW VISUALIZATION
X
X
X
X
X
X
xx
X
60
TABLE 3 (Continued) RUN SCHEDULE
CORE CONFIGURATION
ALTERNATE 1
ALTERNATE 2
HOOD POSITION
(OEG)
35.5 (CRUISE)
35.5
75
110
110
120
35.5 (CRUISE)
35.5
60
75
90
100
110
120
4*/A;
-
1.578
1.578
1.578
1.578
1.578
1.300
i .3a6
1.578
1.578
1.300
I .386
1.578
I .300
I ,386
I .578
I.578
I .300
I .386
I .578
I .300
I.386
I.578
I .300
I .386
1.579
I .57a
I .654
I .706
1.300
I .386
I .57a
I.578
RUN :IGURI
32 79
37 a0
36 a1
33 a2
34 a3
35 a4
42,52 a5
74 86
59 a7
41 aa
67 a9
73 90
60 91
61 92
72 93
56 94
40 95
66 96
71 97
57 98
65 99
70 100
58 101
64 102
68 103
54 104
38.53 105
62 106
a7 107
86 108
69 109
55 110
39 111
63 112
T NPR SCHEOULE T MATCHED
xx
X
X
X
X
X
X
X
xx
X
X
X
X
X
ENGINE OUT
X
X
X
X
X
xx
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
xx
X
X
X
X
X
MISMATCHED
xx
X
X
J
I
I
COMMENTS
:ORE TEMPERATURE = 25O’f
:ORE TEMPERATURE = 300’1
YAW VANE OUT
YAW VANE OUT
YAW VANE OUT
YAW VANE OUT
YAW VANE OUT
YAW VANE OUT
YAW VANE OUT
GPl3-0272.31
61
I I, ,111 I, . ,,,, .-mm mm I m I . ,-,l,,.-m.-mlm.- I . . I I . . . . . . -. - .- -...-.. ..--... - ..- ..---
TABLE 3 (Concluded) RUN SCHEDULE
CORE CONFIGURATION
SLOTTED MfXER
90’ ELBOW
REFERENCE CLOSURE HUB
CONVERGENT CALIBRATION NOZZLE
HO00 POSITION
(DEG)
35.5 (CRUISE)
60
90
110
1.578
i 578
1.578
i .57a
1.578
RUN FIGURI
79.80 113
81 114
02 115
03 116
04 117
a5 118 70 119
110
35.5 (CRUISE)
35.5
75
110
120
1.578
1.578
i .57a
1.578
1.578
77
43,45
49
48
46
47
120
121
122
t
123
124
125
- / - 1 08 ) 126
MATCHED
xx
X
X
X
IPR SCHt ENGINE
OUT
X
X
X
X
X
X
IULE
MISMATCHED
X
X
X X X
X X
I COMMENTS
MIXER OPEN
MIXER CLOSED
MfXER 80% OPEN
MIXER CLOSED
MfXER OPEN
FAN STREAM ONLY
FAN STREAM ONLY
FAN STREAM ONLY
FAN STREAM ONLY
FAN STREAM ONLY
GP130272.32
62
CORE NOZZLE RESEFlRCH MCIDEL TEST
‘r TEST RUN HOOD m/Al
su 1001 35.500
2 fU 2001 35.500 Fi:it2
~J;CfW’~~ON
RCF: CORE - FWD CRUISE NG!ZL - FYO CRUISE NOZZL
sl 2008 35.500 016163 REF. CORE - FHD CRUISE NOZZl
..:..:.I..: __,_. :-.:..:..: . .._ ’ ’ ’ * : : : : : : : :
‘T-“’ .-:.- -.i--i--i..i.-..-t.i--i--i-- ..:..‘.‘--..“..:-.I--~-.~.-.-.-.~.~.-~-- “~“‘...‘~.~~.~““~~...~~
..~-~.-~-+- * ’ -r+-.f-
..~........j-.+..~..~.. : : I . * .020--;j;; ji;i i;$ ;;ii ffii ---- .-_. : * : : ..;.-+.+..:.. .-......:........L.,.,..:.. .& __.-.._..-.
. * I : : : : : : : : ..: . . ..- :.-: . . .._ +“:wt.m:‘m : : me.-- +:-.$- * ..:-.+.+-.:.. ‘.‘~“~.‘~~‘~ . ..-.&.....L__.__ ..: __.__. ..:.....,.. : : : : .+++ ..,__ ~+.;.-~ __._. +.+..:..>.. -;-;..;. A-1 ..i..i..i..,.Tfi.:..~..~-.
:..:..:.. +d+. .;..;..~..~..
..:.+.~.-‘.. . . . * -.r--I-.i--I-..-.~.~..~-.~. 015--++ ;-I t-i : : : : * :
-;.+;.-i ._,__ i--i--i--~-.---~--i--I--i-- . : : ; : ; : : :.; : ; : ; I * ..i..j.-~-.~ __._. t..t..i..i _..__ j.-+.+..t.. ..i..i..i..i*.-.~.~j--j--i.. .-i..i--i--C-..-.j..j--j-.~-.
.-~-.~..c.+..,-.i-.i-.i..i -..-. <..-j..E..iB ..i..i..i..i . .._._ i.-.i.-j.-i-. ..i..i--i-.i . . . .._ j..i-.j..i.. : : : ’ .-:.. >--v..;-. .-i..i-.I..:.....i..1.-:..:.. ..i..I..l..I ._... +--:.-:.-i.- : : : : : : : : _.,._,._._._-..-T-.,-.,...-.
..:..L.b.-j.. ..I..i..:..i.. .._.. ,..,..i.. : : : ..i.-;..I..:.....---~.~.-~-- -.i..l-.:..i-..--r..;..,..,-.-- ’ * : : o,o.: :: :I&:-:: : ,: : : : 1: : : :. : :: :, :: : ::::t
1 .os 1.10 1.15 1.20 1.25 140 1.35 1. NOZZLE PRESSURE RFlTIO
UO
FIGURE 54
63
CORE NOZZLE RESERRCH MCIDEL TEST
‘F TEST RUN HOOD M/Al
SY 1002 35.500 a i -Ebb
;l;CWW:ON
- FclD 5u 2002 35.500 . REF: CORE - FHO
NOZZLE PRESSURE RATIO
FIGURE 55
64
CORE NOZZLE RESEFIRCH MCIDEL TEST
‘L? TEST RUN HOOD R0/iIl OESCRIPTlIYN
54 2018 90.000 1.5781 REF. CORE - FWD
-.;..s..;...; . . . . . . ;..i--;..; . .._.. ;...I...;--;.- ,..,.......... i...;..;..;.. : : : ..;..;..;--.;.. -.i..i..1..:-. ..;...‘...i-..i.. i..;..;.. . . . . . . . . . . . ..i..
oego- : : : : ; : ! : : ‘. : j . : . : : : : : : : I r
1.05 1.10 1.15 1.20 I. 25 1.30 1.35 l.UO NOZZLE PRESSURE RFJTICJ
. . ..- v-b..; ..,.. :-.i..:..;.....I...-.i..i.. :: ” ..:..i..i..:.. ..;...;..;..... : : : : : : : . . . . . . . . . . . . . . . . . . . . . ..-.. n.. ;omojo.::::,:;:: ::::r::::m:::: :::+:::, 1.05 x 1.10 1’. 15 1.20 I .25 I’. 30 1.3s 1.40
NOZZLE PRESSURE RFlTIIl
a 100. E
I - 75.
E
so.
.-;-.,..c..: . . . . :..:..:..: _.... . . . ...&.-... ..;..:..:..; . .._ :...:..:..: ..,.. :..:..:..: . . . ..*.....w... : : : : : : . :::: .-“‘f -e.....,........ :..: . . .._.__d.a__... ..:..i..i..:... : : : : : : : : : ’
: # : : : ! : : : : : : : : : ; ..: _..__.C._.._,..._..__...-....-. ;..i ..L.. i-
: : : ; :::: . : .
: : : : : : : : : : i : : : : : : : : : : : : : ! : : .-:--‘“;--” . . . . :..:m.:-.: -.... “.“ __,.__ :.. -.:..t..
‘.f.$..^..;... ’ --:-.i-.;-.i . . . . ‘...;;.;...:.. 1--t.. -- ’
,..-+ .-..‘.. :..: .-!.. < .-..-. :-.:..:..:.
.-!.-f.. f..f . . . . . i...;..+.., ’ . ’ * .
.-:.**.:--?.., ’ * . : : . * .
. . .-:--:..;A .-.-. :--*-‘,..- :.-,--i . . ...!.- :..
..~-~..~..:-- ..-. :..:.., ..a
:..i.
. * : ,. * ..<..-:.-.y.-: . . . _ !..!.. :-.< . . . . . . :..{..&-.:-
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FIGURE 80
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FIGURE 84
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FIGURE 85
94
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NOZZLE PRESSURE RQTIO
R1 ’
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NOZZLE PRESSURE RFITIO
NUZZLE PRESSURE RFlTIO GP130132-101
FIGURE 123
132
CORE NOZZLE RESEQRCH YODEL TEST
“&F TEST RUN HO00 9B/A7 DESCRIPTION
5u 3OUG 110.00 I .5781 REF. CLOS. HUB
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FIGURE 124
133
CORE NOZZLE RESEFlRCH MODEL TEST
‘2 TEST RUN HOOD FIB/R7 OESCRIPTION
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1.35 1 NOZZLE PRESSURE RFITIO
. 110
I
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NOZZLE PRESSURE RFJTIO
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FIGURE 125
134
CORE NOZZLE RESEQRCH MODEL TEST SYM TESl RUN HOOO FIB/Al OESCRtPTION
: 2: :Xtz . LIE :: 358”: f4LT. NO.2 CORE ALl. NO.2 CORE
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FIGURE 126
135
1. Reoort No.
NASA CR-3508
4. Title and Subtitle
2. Government Accession No. 3. Recipient’s Catalog No.
TESTS OF A “D” VENTED THRUST HIND A SIMULATED TURBOFAN ENGINE
7. Author(s) 8. Performing Organization Report No.
T. L. Watson
9. Performing Organization Name and Address
McDonnell Douglas Corporation McDonnell Aircraft Company Box 516 St. Louis, Missouri 63166
2. Sponsoring Agency Name and Address
,,;6;;..
13. Type of Report and Period Covered
National Aeronautics and Space Administration Washington, D. C. 20546
-Eli - -.-- -
5. Supplementary Notes
Final report. Project Manager, Paul L. Burstadt, Propulsion Systems Division, NASA Lewis Research Center, Cleveland, Ohio 44135.
6. Abstract
A 20% scale ttD*p vented thrust deflecting nozzle applicable to subsonic V/STOL aircraft was tested behind a simulated turbofan engine in the Verticle Thrust Stand at the NASA Lewis Re- search Center. Fan flow was provided by a 30. 5-cm (12-in. ) diameter tip-turbine fan. An independently controlled hot air source simulated turbofan engine core flow. The model was instrumented to permit measurement of nozzle thrust, fan operating characteristics, nozzle entrance conditions, and static pressures. Nozzle pressure ratio of the fan stream was varied between 1.1 and 1.35 while that for the core stream was varied between engine out (no flow) and 1.6. Nozzle performance was measured for variations in exit area and thrust deflection angle. Six core nozzle configurations were evaluated as were the effects of core exit axial location, mismatched core and fan stream nozzle pressure ratios, and yaw vane presence. Core nozzle configuration affected performance at normal and engine out operating conditions. a mixer type configuration improved engine out performance. Highest vectored nozzle per- formance resulted for a given exit area when core and fan stream pressures were equal. High nozzle performance can be maintained at both normal and engine out conditions through control of the nozzle entrance Mach number with a variable exit area.
7. Key Words (Suggested by Author(s))
Nozzle Thrust deflecting Low pressure ratio Turbofan engine nozzle V/STOL nozzle
L;~ _~.... .- -~ _-.-.._ ~_~ -~._-- _ ...~--.- - --~ 18. Distribution Statement
Unclassified - unlimited STAR Category 02
I
9. Security Classif. (of this report1 20. Security Classif. (of this page)
Unclassified Unclassified ixjiFJy=~-;;--
* For sale by the National Technical Information Service, Springfield, Virginia 22161
NASA-Langley, 1982