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Trade Register Straubing HRB 9302 V.A.T. DE 131457658 Information pursuant to Section 2(1) DL-InfoV (Germany) at www.tuev-sued.com/imprint

Managing Director: Johann Roidt

Phone: +49 9421 55 22-0

Fax: +49 9421 55 22-99

www.tuev-sued.de/senton

TÜV SÜD SENTON GmbH Äußere Frühlingstraße 45 94315 Straubing Germany

Prüfbericht / Test Report Nr. / No. 11383-02574-2 (Edition 1)

Auftraggeber Applicant

Kontron Embedded Computers GmbH

Geräteart Type of equipment

Computer System

Typenbezeichnung Type designation

KISS 4U 5520

Auftragsnummer / Order No.

45236015

Prüfgrundlage Test standards

DIN EN 60068-2-1:2008-01 Cold DIN EN 60068-2-2:2008-05 Dry heat DIN EN 60068-2-27:2010-02 Shock DIN EN 60068-2-30:2006-06 Damp heat, cyclic

DIN EN 60068-2-64:2009-04 Vibration, broad-band rando

DIN EN 50155:2008-03 Railway applications - Electronic equipment used on rolling stock; sections 12.2.3, 12.2.4, 12.2.5, 12.2.9, 12.2.11 DIN EN 61373:1999-11 Railway applications - Rolling stock equipment - Shock and vibration tests sections 8, 9 and 10

October 12, 2010


Phone: +49 9421 5522-0 Fax: +49 9421 5522-99 Web: www.tuev-sued.com/senton eMail: [email protected]

Test Report No. 11383-02574-2 (Edition 1) Page 2 of 42

Summary

Prüfergebnisse / Test Results Auftragsnummer / Order No.

45236015

Die Prüfungen wurden nach folgenden Vorschriften durchgeführt: Tests were performed according to:

DIN EN 60068-2-1:2008-01 Cold

DIN EN 60068-2-2:2008-05 Dry heat

DIN EN 60068-2-27:2010-02 Shock

DIN EN 60068-2-30:2006-06 Damp heat, cyclic

DIN EN 60068-2-64:2009-04 Vibration, broad-band random

DIN EN 50155:2008-03 Railway applications - Electronic equipment used on rolling stock; sections 12.2.3, 12.2.4, 12.2.5, 12.2.9, 12.2.11

DIN EN 61373:1999-11 Railway applications - Rolling stock equipment - Shock and vibration tests sections 8, 9 and 10

Durchgeführte Prüfung

Test performed

Betriebsart

Operation mode

Prüfergebnis

Testresult

Betrieb Operating

Transport/ Lagerung Transport/ Storage

Erf

üllt

Pa

sse

d

Nic

ht

erf

üllt

Not

Pa

sse

d

Kälte / Cold

Trockene Wärme / Dry Heat

Feuchte Wärme, zyklisch / Damp Heat, cyclic

Breitbandrauschen / Broadband Random

Isolationsprüfung / Insulation Test

Schock / Shock

Bemerkungen / Remarks: The final evaluation will be performed by the applicant.

Die Prüfergebnisse beziehen sich ausschließlich auf das zur Prüfung vorgestellte Prüfmuster. Ohne schriftliche Genehmigung des Prüflabors darf der Prüfbericht auszugsweise nicht vervielfältigt werden. The test results relate only to the individual item which has been tested. Without the written approval of the test laboratory this report may not be reproduced in extracts.

Datum / Date Geprüft von / Tested by Freigabe durch / Checked by Prüfergebnis / Test Result

Erfüllt / Passed

Nicht erfüllt / Not passed

October 12, 2010

Reinhold Markl Responsible for testing

Johann Roidt Laboratory manager




Table of Contents

1 Administrative Data ................................................................................................................... 4

2 Details about the Test Laboratory ............................................................................................. 5

3 Description of the Equipment Under Test .................................................................................. 6

3.1 Photos of theTestsample .................................................................................................... 7

4 Operation Mode and Configuration of EUT ............................................................................... 9

5 Performance Criteria and Methods of Observation .................................................................. 11

6 Referenced Regulations .......................................................................................................... 12

7 Test Results ............................................................................................................................ 13

7.1 Climatic Tests ................................................................................................................... 18

7.2 Mechanical Tests.............................................................................................................. 23

8 Revision History ...................................................................................................................... 42




1 Administrative Data

Application details

Applicant: Kontron Embedded Computers GmbH Oskar-von-Miller-Straße 1 85386 Eching

Contact person: Mr. Ferit Durgut

Order number: 45236015 / 02.08.2010

Receipt of EUT: August 4, 2010

Return of EUT: --

Date(s) of test: September 8 to 16, 2010

Note(s): The final evaluation will be performed by the applicant.

Responsible for testing: Mr. Reinhold Markl

Responsible for test report: Mr. Reinhold Markl (sw)

Test report checked by: Mr. Johann Roidt

Report details

Report number: 11383-02574-2

Edition: 1

Issue date: October 12, 2010




2 Details about the Test Laboratory

Details about the Test Laboratory

Company name: TÜV SÜD SENTON GmbH

Address: Äußere Frühlingstraße 45 D-94315 Straubing Germany

Laboratory accreditation: DAR-Registration No. DAT-PL-171/94-03

Contact: Mr. Johann Roidt Phone: +49 9421 5522-0 Fax: +49 9421 5522-99




3 Description of the Equipment Under Test

Equipment characteristics

Type designation: KISS 4U 5520

Parts of the system: --

Options and accessories: --

Type of equipment: Computer System

Serial number: MB-SN: 9013000175 Housing-SN: X4S40E33A11XXXXXXP

Manufacturer: Kontron Embedded Computers GmbH

Power supply: AC supply Nominal: 230 V

Nominal frequency: 50 Hz

Version of EUT: see photo, series version




3.1 Photos of theTestsample




Testprogram




4 Operation Mode and Configuration of EUT

Operation Mode(s)

PC burn in testprogram created by the applicant.

List of ports and cables

No. Description Classification1 Cable type Cable length

A1 Power supply I ac power Unshielded 2 m

A2 Power supply II ac power Unshielded 2 m

S1 Com 1 signal/control port -- --

S2 VGA signal/control port Shielded 2 m

S5 USB 1 (keyboard) signal/control port Shielded 2 m

S6 USB 2 (mouse) signal/control port Shielded 2 m

EUT mounting

No. Description Type designation Serial no. or ID Weight

1 clamped down to mounting area (see photos)

4 M8 screws on mounting plate

-- <20 kg

List of devices connected to EUT

No. Description Type designation Serial no. or ID Manufacturer

1 Monitor -- -- Dell

2 Keyboard INLite -- Kontron

3 Keyboard S26381-K397-v120 -- Fujitsu/ Siemens

4 Mouse 1.2A PS/2 -- Microsoft

1 Ports shall be classified as ac power, dc power or signal/control port.




List of support devices

No. Description Type designation Serial no. or ID Weight

1 steel pipes, metric bolts, cross bars

steel -- appr. 5 kg

2 mounting plate 850 x 850 x 30 aluminium appr. 55 kg




5 Performance Criteria and Methods of Observation

Methods of Observation

Function Observed size Permissible range Observation method

mechanical constitution -- visual

functional test burn in testprogram no error entries no interruption of communication

PC burn in testprogram

The final evaluation will be done by the applicant.




6 Referenced Regulations

Publikation Titel

DIN EN 60068-1:1995-03 Environmental testing - Part 1: General and guidance (IEC 60068-1:1988 + Corrigendum 1988 + A1:1992); German version EN 60068-1:1994

DIN EN 60068-2-1:2008-01 Environmental testing - Part 2-1: Tests - Test A: Cold (IEC 60068-2-1:2007); German version EN 60068-2-1:2007

DIN EN 60068-2-2:2008-05 Environmental testing - Part 2-2: Tests - Test B: Dry heat (IEC 60068-2-2:2007); German version EN 60068-2-2:2007

DIN EN 60068-2-27:2010-02 Environmental testing - Part 2-27: Tests - Test Ea and guidance: Shock (IEC 60068-2-27:2008); German version EN 60068-2-27:2009

DIN EN 60068-2-30:2006-06 Environmental testing - Part 2-30: Tests - Test Db: Damp heat, cyclic (12 h + 12 h cycle) (IEC 60068-2-30:2005); German version EN 60068-2-30:2005

DIN EN 60068-2-47:2006-03 Environmental testing - Part 2-47: Tests - Mounting of specimens for vibration, impact and similar dynamic tests (IEC 60068-2-47:2005); German version EN 60068-2-47:2005

DIN EN 60068-2-64:2009-04 Environmental testing - Part 2-64: Tests - Test Fh: Vibration, broadband random and guidance (IEC 60068-2-64:2008); German version EN 60068-2-64:2008

DIN EN 50155:2008-03 Railway applications - Electronic equipment used on rolling stock; German version EN 50155:2007

DIN EN 61373:1999-11 Railway applications - Rolling stock equipment - Shock and vibration tests (IEC 61373:1999); German version EN 61373:1999




7 Test Results

Climatic Tests - Operated

DIN EN 60068-2-1 Cold

Operation Mode OPERATION

Test performed Test Result Note

temperature 0 °C Test passed

testsample switched off during test,

functional test at the end of cold phase

dwell time 12 h

slew rate 1 K/min

aftercare 1 h

DIN EN 60068-2-2 Dry Heat


Test performed Ba Test Result Note

temperature +55 °C Test passed

testsample switched on during complete

testtime dwell time 5 h

temperature without ventilation +70 °C

dwell time 4 h

slew rate 1 K/min

aftercare 1 h

DIN EN 60068-2-30 Damp Heat, cyclic


Test performed Db, variant 1 Test Result Note

TB upper temperature +55 °C Test passed

testsample switched off during first cycle,

and switched on at the beginning of the

second cycle

dwell time 24 h

number of cycles 2




Insulation/High VoltageTest

EN 50155:2008-03 clause 12.2.9

Operation Mode NON OPERATION

Test performed Test Result Note

temperature RT Test passed

preconditioning damp heat, cyclic test time 60 s per teststep

testvoltage insulation 500 V DC *1)

Testvoltage AC not possible alternative DC testing performed

testvoltage high voltage 1500 V AC *1

2130 V DC 3000 V AC

*1

4250 V DC

see table

Primary Circuit Power Supply 1 and 2

Secondary Circuit VGA

COM

Audio

LAN

PS2

USB







ISO 500V DC 60s

Primary Circuit Housing Secondary Circuit

Primary Circuit

Housing 100 MOhm

Secondary Circuit 100 MOhm na

HV 1500 V AC 2130 V DC 60s


Primary Circuit

Housing OK

Secondary Circuit OK na

HV 3000 V AC 4250 V DC 60s


Primary Circuit

Housing OK

Secondary Circuit OK na

ISO 500V DC 60s


Primary Circuit

Housing 100 MOhm

Secondary Circuit 100 MOhm na




Mechanical Tests – Operated

DIN EN 60068-2-64 Random Vibration

DIN EN 50155 section 12.2.11 – functional test


Test performed cat 1 class A Test Result Note

RMS level vertical horizontal

0,75 m/s²

0,5 m/s² Test passed

X / Y / Z tested

duration 10 min

DOF2 120

standard deviation σ 3

DIN EN 60068-2-64 Random Vibration

DIN EN 50155 section 12.2.11 – endurance test

Operation Mode NOT IN OPERATION


RMS level vertical horizontal

5,9 m/s²

3,9 m/s² Test passed

X / Y / Z tested functional test before and

after the test

duration 300 min

DOF3 120

standard deviation σ 3

DIN EN 60068-2-27 Single Shock

DIN EN 50155 section 12.2.11 – Shock



shock acceleration 50 m/s² Test passed

X / Y / Z tested

with the parameters for longitudinal shock

shock duration 30 ms

count of shocks 3 per axis and direction

pulse shape half-sine pulse

2 degree of freedom 3 degree of freedom




7.1 Climatic Tests

7.1.1 Test Equipment List

Type Designation Inv.-no. Manufacturer

Vibration- and temperature-

/climatic test chamber

TIRAvibro TTV 7120 ES VH

1934 TIRA GmbH

Software WINKRATOS 1935 TIRA GmbH

Thermal Shock test chamber TSK 200 / 3416/05 2006 Feutron GmbH

Software FKS Wincontrol v2.0.1.0 akrobit Software GmbH

Temperature-/climatic test

chamber

KPK200 / 3433/16 2005 Feutron GmbH



chamber

KPK200 / 3433/16 2008 Feutron GmbH



chamber

WK11-340 1702 Weiss Umwelttechnik GmbH

Software SimPati 1702 Weiss Umwelttechnik GmbH

Temperature test chamber HT 4010 1271 Heraeus Vötsch GmbH

Software SimPati 1702 Weiss Umwelttechnik GmbH

Data Aquisition Switch Unit 34970A 1967 Agilent Technologies

20 channel multiplexer 34901A 1968 Agilent Technologies

High Voltage Tester KT 3881H 1940 SPS electronic GmbH

Software 3332Dat 1960 SPS electronic GmbH




7.1.2 Testsetup

Operating / Not Operating




7.1.3 Cold

Testprotocols




7.1.4 Dry Heat

Testprotocols




7.1.5 Damp Heat, cyclic

Testprotocols




7.2 Mechanical Tests

7.2.1 Test Equipment List

Type Designation Inv.-no. Manufacturer

Shakersystem TIRA GmbH

Shaker S597/AIT-340 1923 TIRA GmbH

Power amplifier A 54342 1923 TIRA GmbH

Sliptable TGT MO 20 XL 1923 TIRA GmbH

4-channel - controlsystem VR 8500-4 1924 Vibration Research

Software Vibration View 1925 Vibration Research

Accelerometer M320 C 03 1927 ICP


Triaxial Accelerometer M356A02 2046 ICP

Triaxial Accelerometer M356A15 1930 ICP




Vibration- and temperature-

/climatic test chamber

TIRAvibro TTV 7120 ES VH

1934 TIRA GmbH

Software WINKRATOS 1935 TIRA GmbH

Data Aquisition Switch Unit 34970A 1967 Agilent Technologies

20 channel multiplexer 34901A 1968 Agilent Technologies




7.2.2 Testsetup

Testsetup X-Axis




Testsetup Y-Axis




Testsetup Z-Axis




7.2.3 Random Vibration – Functional Test




X-Axis

5 10 100-73x10

-44x10

-61x10

-51x10

-41x10

Frequency (Hz)

Accele

ration (

G²/

Hz)

Acceleration Profile

Demand

Control

0 2 4 6 8 10 120.005

0.080

0.010

Time (Min)

Accele

ration (

G)

Acceleration vs Time

Demand

Control

A-2049

Breakpoint table:

Frequency G²/Hz dB/Octave 5 Hz 7.998e-005 0 20 Hz 7.998e-005 -6 150 Hz 1.442e-006

Test level schedule:

Duration Level 1) 0:10:00 100 % ** Test started Sep 07, 2010 16:15:16, running for 0:10:43 ** Current level: 1, running at 100 % for 0:10:00 of 0:10:00

Measurements: Demand: 0.05099 G RMS 0.7039 mm pk-pk Control: 0.0512 G RMS 0.6454 mm pk-pk




Y-Axis

5 10 100-73x10

-44x10

-61x10

-51x10

-41x10

Frequency (Hz)

Accele

ration (

G²/

Hz)


Demand

Control

0 2 4 6 8 10 120.005

0.080

0.010

Time (Min)

Accele

ration (

G)


Demand

Control

A-2049

Breakpoint table:

Frequency G²/Hz dB/Octave 5 Hz 7.998e-005 0 20 Hz 7.998e-005 -6 150 Hz 1.442e-006







Z-Axis

5 10 100-77x10

-48x10

-61x10

-51x10

-41x10

Frequency (Hz)

Accele

ration (

G²/

Hz)


Demand

Control

0 2 4 6 8 10 12

0.200

0.010

0.100

Time (Min)

Accele

ration (

G)


Demand

Control

A-2049

Breakpoint table:

Frequency G²/Hz dB/Octave 5 Hz 0.00018 0 20 Hz 0.00018 -6 150 Hz 3.244e-006







7.2.4 Random Vibration – Endurance Test




X-Axis

5 10 100-52x10

-23x10

-41x10

-31x10

-21x10

Frequency (Hz)

Accele

ration (

G²/

Hz)


Demand

Control

0 50 100 150 200 250 300 3500.07

5.00

0.10

1.00

Time (Min)

Accele

ration (

G)


Demand

Control

A-2049

Breakpoint table:








Y-Axis

5 10 100-52x10

-23x10

-41x10

-31x10

-21x10

Frequency (Hz)

Accele

ration (

G²/

Hz)


Demand

Control

0 50 100 150 200 250 300 3500.07

5.00

0.10

1.00

Time (Min)

Accele

ration (

G)


Demand

Control

A-2049

Breakpoint table:








Z-Axis

5 10 100-54x10

-25x10

-41x10

-31x10

-21x10

Frequency (Hz)

Accele

ration (

G²/

Hz)


Demand

Control

0 50 100 150 200 250 300 350

0.700

0.010

0.100

Time (Min)

Accele

ration (

G)


Demand

Control

A-2049

Breakpoint table:

Frequency G²/Hz dB/Octave 5 Hz 0.01114 0 20 Hz 0.01114 -6 150 Hz 0.0002007







7.2.5 Shock




X-Axis positive

-150 -100 -50 0 50 100 150 200-4

-2

0

2

4

6

8

Time (ms)

Accele

ration (

G)

Acceleration

Demand

Control

-150 -100 -50 0 50 100 150 200-10

-5

0

5

10

Time (ms)

Dis

pla

cem

ent

(mm

)

Displacement

DemandControl


Pulses Level 1) 3 100 % ** Test started Sep 08, 2010 08:06:57 ** Current level: 1, running at 100 % for 3 of 3 pulses

Test Profile: 30 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 20 % of the peak acceleration Post-pulse amplitude: 20 % of the peak acceleration Normal limits used

Control channels: A-2049

Measurements: Control amplitude: 4.912 G Output voltage: 2.658 Volts peak




X-Axis negative

-150 -100 -50 0 50 100 150 200-8

-6

-4

-2

0

2

4

Time (ms)

Accele

ration (

G)

Acceleration

Demand

Control

-150 -100 -50 0 50 100 150 200-10

-5

0

5

10

Time (ms)

Dis

pla

cem

ent

(mm

)

Displacement

DemandControl



Test Profile: 30 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 20 % of the peak acceleration Post-pulse amplitude: 20 % of the peak acceleration Normal limits used






Y-Axis positive

-150 -100 -50 0 50 100 150 200-4

-2

0

2

4

6

8

Time (ms)

Accele

ration (

G)

Acceleration

Demand

Control

-150 -100 -50 0 50 100 150 200-10

-5

0

5

10

Time (ms)

Dis

pla

cem

ent

(mm

)

Displacement

DemandControl



Test Profile: 30 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 20 % of the peak acceleration Post-pulse amplitude: 20 % of the peak acceleration Normal limits used






Y-Axis negative

-150 -100 -50 0 50 100 150 200-8

-6

-4

-2

0

2

4

Time (ms)

Accele

ration (

G)

Acceleration

Demand

Control

-150 -100 -50 0 50 100 150 200-10

-5

0

5

10

Time (ms)

Dis

pla

cem

ent

(mm

)

Displacement

DemandControl



Test Profile: 30 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 20 % of the peak acceleration Post-pulse amplitude: 20 % of the peak acceleration Normal limits used






Z-Axis positive

-150 -100 -50 0 50 100 150 200-2

-1

0

1

2

3

4

5

Time (ms)

Accele

ration (

G)

Acceleration

Demand

Control

-150 -100 -50 0 50 100 150 200-6

-4

-2

0

2

4

6

Time (ms)

Dis

pla

cem

ent

(mm

)

Displacement

DemandControl



Test Profile: 30 ms Half Sine Pulse with amplitude 3.059 G (Positive) Pre-pulse amplitude: 20 % of the peak acceleration Post-pulse amplitude: 20 % of the peak acceleration Normal limits used






Z-Axis negative

-150 -100 -50 0 50 100 150 200-5

-4

-3

-2

-1

0

1

2

Time (ms)

Accele

ration (

G)

Acceleration

Demand

Control

-150 -100 -50 0 50 100 150 200-6

-4

-2

0

2

4

6

Time (ms)

Dis

pla

cem

ent

(mm

)

Displacement

DemandControl



Test Profile: 30 ms Half Sine Pulse with amplitude 3.059 G (Negative) Pre-pulse amplitude: 20 % of the peak acceleration Post-pulse amplitude: 20 % of the peak acceleration Normal limits used






8 Revision History

Revision History

Edition Date Issued by Modifications

1 October 12, 2010 Reinhold Markl (sw)

First Edition