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SIMATIC SafetyIntegrated
For Factory Automation
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC SafetyIntegrated
SafetyIntegrated
Motivation
Areas ofApplication Areas of application
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC SafetyIntegrated
SafetyIntegrated
Motivation
Areas ofApplication
Motivation
Safety demands protection against risks to
Dangers arising from malfunctions have to be prevented before they occur.
People Environment
protection which is regulated by law
MachinesProcesses
commercial and reasonableprotection
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC SafetyIntegrated
SafetyIntegrated
Motivation
Areas ofApplication
Safety related applicationsSectors
No matter whether your safety requirements are simple or highly complex,we are your worldwide competent and reliable contact for industry-specificsafety concepts.
Cableways Lifting platforms ...
Burner control system Oil industry Chemicals ...
Material handling Presses Processing machines Machine tools ...
Manufacturingindustry
Processindustry
Publictransport
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC SafetyIntegrated
Product portfolio
Standards
Core message
SafetyIntegrated
Motivation
Areas ofApplication Safety Integrated
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC SafetyIntegrated
Product portfolio
Standards
Core message
SafetyIntegrated
Motivation
Areas ofApplication
Safety IntegratedThe safety is inherent to the system
Safety Integrated at Siemens
Uniform engineering Practical operation Open and total system for the world market
Record Evaluate Respond
Controlengineering
Driveengineering
Safety sensors&
Switchgear
Light curtains Light arrays Laser scanners
PLC Distributed I/Os Bus systems
Safe drives
Safety switchgear Position switches Safety monitors Emergency stops
Training
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC SafetyIntegrated
Product portfolio
Standards
Core message
SafetyIntegrated
Motivation
Areas ofApplication
Standards and certificates
Fail-safe components comply with thehighest safety level
Factory Automation IEC 61508 up to SIL 3
EN 62061 up to SIL 3 EN 954-1 up to Category 4
EN ISO 13849-1: 2006 up to PL e
NFPA 79-2002 and NFPA 85
UL 1998, UL 508 and UL 991
Process Automation IEC 61508 (to SIL 3) and IEC 61511 EN 954-1 (to Category 4) NFPA 79-2002and have certification from theGerman Technical Inspectorate (TV)
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC SafetyIntegrated
Product portfolio
Standards
Core message
SafetyIntegrated
Motivation
Areas ofApplication
Safety IntegratedProduct portfolio
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
Industrial Areas
History
Innovations
SIMATIC SafetyIntegrated
SafetyIntegrated
Motivation
Areas ofApplication SIMATIC Safety Integrated
Gap-free safety - seamlessly integrated into yourstandard automation system
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
Industrial Areas
History
Innovations
SIMATIC SafetyIntegrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety IntegratedIntegrated safety technology
economy productivity standardization
an apart system forsafe & standardautomation
One controller, onebus, one engineeringand integrated
diagnostics Reduction of type-
variety by an apartsystem for safe &standard automation
Lower complexity, more economy
reduce the shutdowntime
faster error locatingand debugging viawide functions ofdiagnostics
fast restart aftersystem modificationbecause of flexibility
uniform userinterface for standard& safe technology
Libraries for higherreusability
Easier installationtechnology becauseof bus basedtechnology
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
Industrial Areas
History
Innovations
SIMATIC SafetyIntegrated
SafetyIntegrated
Motivation
Areas ofApplication
InnovationsFrom the proprietary solution to failsafe PLC
Standard and safety automation- separated in two systems
Standard and safety automation- Integrated in one system
Emergencystop
Standardperiphery
Fail-safe PLC
PROFIBUS
Fail-safeperiphery
Emergencystop
Fail-safeperiphery
Fail-safeperiphery
Emergencystop
Standard PLC
Emergencystop
Standard & fail-safe I/OFail-safeSIMATIC
PROFIBUSor PROFINET
Office worldvia Ethernet
Emergencystop
Emergencystop
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
Industrial Areas
History
Innovations
SIMATIC SafetyIntegrated
SafetyIntegrated
Motivation
Areas ofApplication
PLC
I/Os
PLC
I/Os
PLC
I/Os
PLC
Separation of PLC, I/O and Bus One Bus, but separation of PLC and I/O
One PLC, but separation of I/O and Bus One PLC, one Bus and mixed I/O
I/Os
Flexible controller architecturewith SIMATIC Safety Integrated
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
Industrial Areas
History
Innovations
SIMATIC SafetyIntegrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe SIMATIC S5 controllersHistory
1980 SIMATIC S5-110F
1988 SIMATIC S5-115F
1994 SIMATIC S5-95F
1999 PROFIsafe for PROFIBUSSIMATIC S7-400FH
2005 PROFIsafe for PROFIBUS & PROFINETSIMATIC S7- 300F / 400F
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
Industrial Areas
History
Innovations
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety IntegratedFor all industrial environments
PROFIBUS with PROFIsafe-Profile
ActorsSensors
PROFINETwith
PROFIsafe-Profile
*)forFactoryAutomation
Safe und high availableMain focus: process automation Fail-safeMain focus: factory automation
ControllerCPU 412H CPU 414H CPU 417H
EngineeringCFC, Safety Matrix
ControllerPROFIBUS & PROFINETET 200S F-CPUCPU 315F/317F/319FCPU 416F
EngineeringFUP, KOP
ET 200M ET 200eco ET 200S ET 200pro ET 200S ET 200pro
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication PROFIsafe
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe communicationvia PROFIsafe for PROFIBUS & PROFINET
First standard of communication in accordance with safety standardIEC 61508
PROFIsafe-Profile supports thesafe communication for theopen standard bus PROFIBUSand PROFINET
The PROFIsafe-Profile meets possiblefaults like address adulteration,deceleration, data loss with
Serial numerationof PROFIsafe-telegram
Time monitoring
Authenticity monitoring
via unique addresses Optimized CRC-checking
Approved by
PROFIsafe supports standard- and failsafeCommunication by one medium
Blackchannel"
PROFIsafelayer
PROFIsafelayer
Standarddata
Fail-safedata
Standardbusprotocol
Standarddata
Fail-safedata
Standardbus
protocol
PROFIBUS
PROFINET
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe communicationvia PROFIsafe for PROFIBUS & PROFINET
I/O-ControllerI/O
-Device
PROFINET
Fail-safeS7-Communication
I/O-Device
I/O-Controller I/O-Controller I/O-Controller
PN-PN-Coupler
I/O-Controller
I/O-ControllerI/O-Device
I/O-Device
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe communicationvia PROFIsafe for PROFIBUS & PROFINET
PROFIBUS
DP Slave
I-DP Slave
Cross trafficI-DP Slave DP Slave
DP Slave
DPMaster
Master-/Slave-Communication
Master-/Master-Communication
DPMaster
DP-DP-Coupler
ASIsafe
PROFIsafe
AS-Interface
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe communication via PROFIsafenetwork topology
PROFINET
PROFIBUS
DP Slave
I/O-Device
I-DP Slave
DP Slave
I/O-Controller
PN/PB-Link
DPMaster
DPMaster
DP-DP-Coupler
PN-PN-Coupler
I/O-Controller
I/O-Device
ASIsafe
PROFIsafe
AS-Interface
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe communication via PROFIsafenet transitions
I/O-Controller
DPS
lave
PROFINET
PROFIBUS
DP Slave
I/O-Device
I-DP Slave
DP Slave
I/O-Controller
Master-/Slave-
Communication
PN/PB-Link
DPMaster
DPMaster
DP-DP-Coupler
PN-PN-Coupler
I/O-Controller
I/O-Device
ASIsafe
PROFIsafe
AS-Interface
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe communication via PROFIsafe for PROFIBUS & PROFINET
I/O-Controller
DPS
lave
I/O-ControllerI/O-Device
PROFINET
PROFIBUS
Fail-safeS7-Communication
DP Slave
I/O-Controller
I/O-Device
I-DP Slave
Cross trafficI-DP Slave DP Slave
DP Slave
I/O-Controller
Master-/Slave-
Communication
I/O-Controller I/O-Controller
PN-PN-Coupler
PN/PB-Link
DPMaster
Master-/Slave-Communication
Master-/Master-Communication
DPMaster
DP-DP-Coupler
I/O-Controller
I/O-Controller
I/O-Device
I/O-Device
ASIsafe
PROFIsafe
AS-Interface
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe communicationvia PROFIsafe for PROFIBUS & PROFINET
Characteristics of PROFIBUS Standard for field busses with about 20 million installed nodes Various manufacturer with a lot of products
Broad know how-base
High market acceptance
Characteristics of PROFINET Fast response times by low Printout-Over-
head, optimized Real-Time-Stack
Transfer of large aggregate(1440 Byte)pro message frame
Installation of ET 200-stations up to 64 modules
New Technologies like e.g. Wireless-data-link PROFIsafe arranges fail-safe communication of both bus systems
PROFIsafe is the most widespread und most innovative profilefor safety-oriented communication
IE/PB link assured the continuous, fail-safe communication betweenPROFIBUS and PROFINET
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Standard vs. fail-safe communicationCable vs. Wireless communication
Difference between fail-safe against standard communication No add on requirements
No influence to performance
Difference between wireless and cable bound
communication The longer the way of communication, the lower the net
data-rate
The worse the signal quality, the more communicationerrors, i.e. the often have to repeat a date
For communication via PROFIsafe obtains:No Difference between cable bound and wireless
communication
Sole Requirement black channel
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe communication via PROFIsafe- even wireless
Customer benefits Complex, delicately data link
via replacing collector ring
with wirelesshigher
availability
lowerattendance costs
Few participants move over accesspoints
Appliances rotary table
Industrial Ethernet/PROFINET
SIMATIC S7-300F
Access Point(W788-1RR )
IO-Device 1 . IO-Device 8Safety Mobile Panel
Wireless
Client
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe communication via PROFIsafe- even wireless
Many participants move over accesspoints
Appliances e.g. electrical suspension track, crane,
automated guided vehicle system
Customer benefits Advance of dependence at
fast moving drag chains
reducing costs
Access Point(W788-1RR )
RCoax
SIMATIC S7-300F
Access Point(W788-1RR )
RCoax
Industrial Ethernet/PROFINET
IO-Device
Client(W747-1RR)
IO-Device
Client(W747-1RR)
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe communication via PROFIsafe- even wireless
Bridging of problematic cable ways
Appliances e.g. moveable communication partners
within a big area like cranes, digger
Customer benefits Freedom of movement
Sensors connection inoutdoor area via radio
Saving of complex datacable solutions forconnection of moveablecomponents
Industrial Ethernet/PROFINET
SIMATIC S7-300F
Access PointW788- 1PRO
ClientW747- 1RR
IO-Device IO-Device
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication SIMATIC Safety Integrated
Fail-safe controllers
Standard & safetycombined in one controller
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety Integrated controllersFor factory automation
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety Integrated controllersFor factory automation
Use of centralized and distributed ET 200S, ET 200M,ET 200pro and ET 200eco I/O with PROFIsafe
Programming with STEP 7 and S7Distributed Safety in FBD and LAD Block library with examples
certified by German TechnicalInspectorate (TV)
Compliance with allessential safety standards IEC 61508 up to SIL 3 IEC 62061 up to SIL 3 EN 954-1 up Category 4 EN ISO 13849-1: 2006 up to PL e UL 1998, UL 508 and UL 991 NFPA 79-2002 (US) and NFPA 85 (US)
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety Integrated controllersFor factory automation
S7-400F For high-end performance range CPU 416F-2 MPI/DP & DP
(PROFINET via CP 443-1 Advanced) Multiprocessor mode possible > 1000 F D-I/O-Channels
S7-300F for the lower end to mid performance range CPU 317F-2DP MPI/DP & DP 500 F D-I/O
CPU 315F-2DP Interfaces: MPI & DP 300 F D-I/O-Channels
ET 200S - For distributed applications in the low-endperformance range IM 151-7 F-CPU MPI/DP 100 F D-I/O-Channels Support of the DP Master module
CPU 416F-3PN/DP MPI/DP & Ethernet
with integrated 2-Port-Switch Multi processor mode possible 11,2 MByte Integrated Web server > 1000 F D-I/O channels
CPU 317F-2PN/DP MPI/DP & Ethernet > 500 F D-I/O
CPU 317F-2DP MPI/DP & DP > 500 F D-I/O
CPU 319F-3PN/DP MPI/DP und DP &
Ethernet 1000 F D-I/O WEB-Server
IM 151-8 F-CPU Ethernet (3 Ports) 500 F D-I/O-Channels WEB-Server Support of the DP Master
module
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety Integrated ControllerFor factory automation
* integrated
IM151-7 F-CPU IM151-8 PN F-CPU CPU 315F-2DP
CPU 315F-2PN/DP
CPU 317F-2DPCPU 317F-2PN/DP
CPU 319-3PN/DP
Work memory 128 kB 192 kB192 kB (2DP)
256 kB (2PN/DP)1 MB 1,4 MB
Load memory(plug in)
64kB*8 MB 64kB*8 MB 64kB*8 MB 64kB*8 MB 64kB*8 MB
Process imagePII/PIO
128 Byte 2048 Byte 384 Byte 2048 Byte 2048 Byte
FB/FC/DB1024/1024/
5111023/1023/
10232048/2048/
10232048/2048/
20472048/2048/
4095
Bit memories 2048 Bit 2048 Bit 16 kBit 32 kBit 64 kBit
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety Integrated ControllerFor factory automation
CPU 416F-2 CPU 416F-3PN/DP
Work memory 5,6 MB 11,2 MB
Load memory(plug in)
1 MB* 64 MB 1MB* 64 MB
Process imagePII/PIO
16 kB 16 kB
FB/FC/DB 5000/5000/ 10000 5000/5000/ 10000
Bit memories 128 kBit 128 kBit
* integrated
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
S7 Distributed SafetySTEP 7 expansion for factory automation
S7 Distributed Safety for configuring the hardware and
programming the safety-relatedapplication with FBD and LAD in thefamiliar STEP 7 environment.
The integral F library of commands withoff-the-shelf TV-certified programmingexamples and function blocks
individually modifiable
EMERGENCY-OFF
Two-hand control
Muting Gate monitoring
....
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Additional application F-librariesfor S7 Distributed Safety
F-library for Burner Management Burner package contains an F library with blocks for industrial gas and
oil burners. The blocks have been TV certified according to EN 61508SIL 3 and the TRD standards 411 and 412 for thermal and steamboilers.
F-library for presses Closed function blocks for implementation of press safety functions,
certified acc. to EN 954-1 category 4.Following press-specific standards were applied
EN 692 "Mechanical Presses - Safety"
EN 693 "Machine Tools - Safety - Hydraulic Presses" EN 12622 "Safety of Machine Tools - Hydraulic Press Brakes"
EN 13736 "Safety of Machine Tools - Pneumatically Presses"
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety IntegratedFor factory automation
Fail-safe components for PROFIBUS- & PROFINET-basedsafety-oriented Automation
PROFIBUS PROFINET
ET 200S F-CPU IM 151-7 x
ET 200S F-CPU IM 151-8 PN x
CPU 315F-DP x
CPU 315F-2PN/DP x x
CPU 317F-2DP x
CPU 317F-2PN/DP x x
Controller CPU 319F-3PN/DP x x
CPU 416F-2 x
CPU 416F/CP 443-1 ADV x xCPU 416F-3PN/DP x x
Engineering FUP, KOP x x
Peripherie
ET 200S x x
ET 200M x
ET 200pro x x
ET 200eco x
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety Integrated controllersFor process automation
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety Integrated controllersFor process automation
Safety controller, SIL 3 certified Realization of safe and fault-tolerant applications
with FMR architecture
Parameterize instead of programming Connect all causes & effects with
the Safety Matrix, without any know howof the programming language
Use of ET 200S and ET 200Mdistributed I/O with PROFIsafe(F-DI, F-DO, F-AI)
Complete integration into the
SIMATIC PCS 7 process control system Compliance to all essential
safety standards IEC 61508 up to SIL 3 IEC 61511
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety Integrated controllersFor process automation
* integriert
CPU 412-3H CPU 414-4H CPU 417-4H
Work memory 768 kB 2,8 MB 30 MB
Load memory (plug-in) 256kB* 8 MB 256 kB* 64 MB 256 kB* 64 MB
Process image PII/PIO 128 Byte 8 kB/8 kB 16 kB/16 kB
FB/FC/DB 2048/2048/4095 2048/2048/4095 6144/6144/8192
Bit memories 8 kB 8 kB 16 kB
InterfacesMPI/DP,2xSync
MPI/DP, DP,2xSync
MPI/DP, DP,2xSync
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
S7 F SystemsSTEP 7 expansion for process automation (1)
S7 F Systems - Is used for configuring the hardware and safetyrelated process applications acc. to IEC 61511
Programs the S7-400FH Controller with safety functionality in CFClanguage
Simplifies the creation of safety programs by using of a F library
with TV certified function blocks acc. to SIL 3 IEC 61508 Simplifies the documentation of the safety programs, e.g. by
administration of signatures
The configuration of the safety programs can be done onthe one hand with CFC or on the other hand with Safety Matrix
F-library for Burner Management Burner package contains an F library with blocks for industrial gas
and oil burners. The blocks have been TV certified according toEN 61508 SIL 3 and the TRD standards 411 and 412 for thermaland steam boilers.
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety MatrixSTEP 7 expansion for process automation (2)
Continues Function Chart (CFC)For dynamic processes e.g. in chemistry,petrol chemistry (Hydro cracker).
With CFC, certified function blocks in theF library of S7 F Systems or the optionalburner package are called and can be
connected.
Safety MatrixFor processes, which require defined safetyfunctionalities and can be configured easily
with a Cause & Effect Matrix, e.g. in theoil & gas and the chemical industry
Uses the integrated F library ofS7 F Systems
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Customerbenefits
Fail-safe HMI
F I/O
ProcessAutomation
FactoryAutomation
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety MatrixSTEP 7 expansion for process automation (3)
Safety MatrixCause & Effect analysis is part of the overall risk analysis
The specification of the safety program for the process application isequal to the input parameters of the Safety Matrix
Automatic generation of the safety
related CFC project Easy and user friendly visualization
of logic, consistent view for design,documentation, test & monitoring
Automatic document generationafter safety checks
Reduced configuration time, withouthaving detailed know how of CFC
Easy visualization of the Safety Matrix in PCS 7-OS
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication SIMATIC Safety Integrated
Fail-safe I/O
The intelligent I/Ofor centralized and distributed expansion
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety IntegratedFail-safe I/O
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Simple change from PROFINET to PROFINET
Fail-safe I/OShared properties/infrastructure
Up to SIL 3/Category 4, TV-certified
Self-diagnostics and signal test (short-circuit, wire Break)without additional programming overhead
Fail-safe shutdown without additional safety relays
Connection of standard and fail-safe I/O using just one PROFIBUS
or PROFINET cable
Same I/O modules for PROFIBUS and PROFINET
Reduced engineering overhead
Fail-safe shutdown without additional safety relaysCost reductions through savings on materials
Coexistence of standard and fail-safe modules in one station
Space-saving design
Use of existing network infrastructure
Highest safety level
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe I/OFor process and factory automation
SIMATIC PROFIsafe-Module Modules are useable for PROFIBUS and
PROFINET Coexistence of standard and fail-safe
modules in one stationSecurity relevant
bus
Safety relevant bus
PROFIBUS X X X X
PROFINET -- X X --
Factory Safety
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe I/OFor process and factory automation
SIMATIC PROFIsafe-Modules Observing the discrepancy, short circuit/cross
circuit and wire break observing on board
Parameterization with STEP 7
Fail-safeperiphery Properties
ET 200M X X X -- -- --The modular I/O for multi-channelapplications with up to 24 channels per
moduleET 200S X X X -- X X X The bit-modular I/O with up to eightchannels per module
ET 200pro X -- X -- X (x) X1)The modular, multifunctional I/O in highdegree of protection IP 65/67
ET 200eco X -- -- -- -- -- --The low-cost block peripheral device in highdegree of protection IP 65/67
X1) in preparation (x) in conjunction with F-Switch PROFIsafe and Disconnecting Module ASM-400V
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200S I/OThe range at a glance
For centralized expansion of the ET 200S F-CPU For distributed expansion of
ET 200S F-CPU, S7-300F, S7-400F, S7-400FH Supported safety related busses PROFIBUSvia IM151-1 HF PROFINET via
IM151-3 PN HF with integrated 2-port switch IM 151-3 PN FO (Plastic optical fiber)
Digitalinputs/outputs
For connecting digital sensors/encoders and/orloads/actuators
Power modulesFor monitoring and short-circuit protection of the load andsensor supply voltages
Fail-safemotor starters
In the event of E-STOP the motor starters assigned switchoff selective and supervised
Fail-safe frequencyconverters
For Safe Standstill, Safe Brake Rampand Safely
Reduced Speed
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200S I/OInput/output modules and power modules
F-DI and F-DO for connecting digitalsensors/actuators and/or loads/actuators
Module Properties
4/8 F-DI DC 24V 4 x 2-channel inputs, SIL 3/Cat. 4 or
8 x 1-channel inputs, SIL 2
4 F-DO DC 24V/2A 4 channels source/sink output, SIL 3/Cat. 4
Access of muting-monitors
1 F-RO DC 24V/5AAC24..230V/5A
Fail-safe relay module
1 x relay output 5 A/ 230Vfor SIL 3/Cat.4 (requires FDO for controlling)
EM 4 F-DI / 3 F-DODC24V/2A
I/O-modul for SIL 2/Cat.3 3 channel output; max. 4A; P-M-switching 4 channel input; L+: 24 V Flexible use up to SIL 2/Kat.3
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200S I/OInput/output modules and power modules
Power modules for monitoring andsecuring the load and encoder supply voltages
Module Properties
PM-E F DC24 V(P-M-switching)
2 channels source/sink output, SIL 3/Cat. 4
Safety relay 10A, SIL 3/Cat. 4
Safety-related shutdown of standard DO,Cat. 3
PM-E F DC24 V(P-P-switching)
Safety relay 10A , SIL 3/Cat. 4
Safety-related shutdown of standard DO up toCat. 3
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200S I/OMotor starters
No external feeder contactor required Diagnostics (short-circuit, temperature)
Parameterization functions for simplecommissioning
Modules Properties
PM-DF PROFIsafe 6 fail-safe shutdown groups SIL 3/Cat. 4
Status display per fail-safe shutdown group
Diagnostics (short-circuit, temperature)
F CM 4 x 2 safe contact multiplier, SIL 3/Cat. 4
Must be combined with PM-D F / PM-D FX1
F direct starter Switching capacity to 7.5 kW (16A)
Intrinsically safe to Cat. 4
1 direction of rotation
F reversing starter Switching capacity to 7.5 kW (16A)
Intrinsically safe to Cat. 4
2 directions of rotation
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200S I/OFrequency converter
Safe standstill Safe brake ramp Safely reduced speed
Certified by German Institute for Occupational Safety (BIA) and fulfill therequirements of Category 3 acc. to EN 954-1 and SIL 2 of IEC61508
Modules Properties
PM-D F X1,
PM-DFPROFIsafe
6 fail-safe shutdown groups SIL 3/Cat. 4
Status display for each fail-safe shutdown group
Diagnostics: Short-circuit, over temperature, parameterizationerror
ICU24F
Control unit of the ET 200S FC frequency converter withintegrated safety functions
Closed-loop vector control
Evaluable speed encoder & temperature sensors
Slot for an optional Micro Memory Card (MMC)
IPM25 Available power ratings: 0.75 kW, 2.2 kW, 4.0 kW
Line-commutated regenerative feedback
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200M I/OThe range at a glance
Module PropertiesSM 326 DI 24 24V DC 12 x 2-channel inputs, SIL 3/Cat.4 or24 x 1-channel inputs, SIL 2
SM 326 DO 10 24V DC/2A 10 x channel outputs,SIL 3/Cat. 4, P-P switchingSM 326 D0 8 PM 8 x channel outputs,SIL 3/Cat. 4, P-M switching
SM 336 AI 6 16 Bit
6 x analog inputs, 0/4 20 mA, HART,
SIL 3/Cat. 4
SM 326 DI 8NAMUR 4 x 2-channel inputs, SIL 3/Cat. 4 or8 x 1-channel inputs, SIL 2
Isolating module Galvanic isolation between F and standardmodules for SIL 3/Cat. 4
For centralized expansion of the S7-300F For distributed expansion of
S7-300F, S7-400F, S7-400FH
Supported safety related busses
PROFIBUS via IM153-2 HF resp. IM153 FO HF
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200pro I/OThe range at a glance
For distributed expansion of ET 200S F-CPU,S7-300F und S7-400F
Supported safety related busses PROFIBUS via IM 154-2 DP HF PROFINET via IM 154-4 PN HF
Cabinet-free application due to high degree of protection IP65/67
Digitalinputs/outputs
For connecting digital sensors/encoders and/orloads/actuators
F-SwitchFor disconnection of standard I/O modules and safecontrolling of ET 200pro motor starters in conjunctionwith the ASM 400V module
Motor startersMotor starters up to 5,5 kW switching capacity inconjunction with F-Switch PROFIsafe andDisconnecting Module ASM-400V
Fail-safe frequencyconverters
For Safe Standstill, Safe Brake Rampand Safely
Reduced Speed (in preparation)
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200pro I/OInput/output modules
Module PropertiesEM 16/8 F-DI 8x2-channel inputs, SIL 3/Cat.4 or
16x1-channel inputs, SIL 2/Cat.3- Rated input voltage 24V DC- 2 short circuit proof supply
EM 8/4 F-DI/F-DO 4x2-channel inputs, SIL 3/Cat.4 or8x1-channel inputs, SIL 2/Cat.3
4xP-M-switching outputs, SIL 3/Cat.4- Output current 2A- Voltage 24V DC
F-DI and F-DO for the connection ofdigital sensors/encoders
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200pro I/OMotor starter and F-Switch 1(2)
Module PropertiesMotor starter Motor starters up to 5,5 kW switching capacity
All settings can be parameterized by bus
Comprehensive diagnostics signals
Overload can be acknowledged by remote reset
Current unbalance monitoring
Stall protection Emergency start function in the event of overload
Current value transmission by bus
Current limit monitoring
Direct-on-line or reversing starters
25 A per segment
Supplied with 400 V AC brake contact as an option
No external feeder contactor required Diagnostics (short-circuit, temperature)
Parameterization functions for simplecommissioning
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200pro I/OMotor starter and F-Switch 2 (2)
Module PropertiesF-SwitchPROFIsafe
3 x P-P-switching source/sink output, SIL 3/Cat. 4
Permits safe disconnection of standard I/O modules,SIL 2/Cat.3/PL d
Safe controlling of ET200pro motor starters in conjunction with theASM 400V module, SIL 3/Cat.4/PL e
Activation of parameterized safety functions of ET200pro frequencyconverters (in preparation)
2 x digital inputs, SIL 3/Cat.4/PL e
400 Vdisconnectingmodule
Double disconnection of the main circuit supplySIL 3/Cat.4/PL e
Feedback of the module's functional state over bus
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Customerbenefits
Fail-safe HMI
ET 200eco ET 200pro
ET 200M
ET 200S
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Fail-safe ET 200eco I/OThe range at a glance
For distributed expansion ofET 200S F-CPU, S7-300F und S7-400Ffor a cabinet-free distribution Supported safety related busses PROFIBUS
F-DI for the connection of digital sensors/encoders
8 inputs, SIL2/Cat.3 or4 inputs, SIL3/Cat.4
Internal encoder supply
Dimensions like standard modules
Degree of protection IP 65/67
Module Properties
4/8 F-DI DC 24V
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Sicheres Bedienen und Beobachten
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Wireless operator control and monitoring with integrated safetyfunctionality
Mobile Panel 277F IWLAN HMI functions and performance as Mobile Panel 277
Safety-oriented control elements Emergency stop button
Enabling button Transponder identification and distance measuring for safe
log-on and operation
TV / BIA certifed
IEC 61508 up to SIL 3, EN 62061 up to SIL 3, EN 954-1 up toCategory 4, EN ISO 13849-1 up to PL e, UL 508
Communication (I)-WLAN 802.11 a Supports PROFINET and PROFIsafe
Project download possible over WLAN/USB/Ethernet
Configurable with WinCC flexible 2007 Engineering of HMI, effective ranges and zones
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Mobile Panel 277F IWLANAreas and zones
Areas Description
WLAN area WLAN area is the area in the plant wherethe Mobile Panel communicates with othercommunication stations over a wirelesslocal area network
Zone Zonesare used for the location-dependentcontrol of the project, e.g. entering /leaving a zone causes a screen change.
Effectiverange
An effective range is the area in whichcomponents of the plant, e.g. a machine,can be operated fail-safely by means ofthe enabling buttons on the operatorpanel.
Effective ranges must not overlap.
ID 1ID 2
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Mobile Panel 277F IWLANSafety-oriented functions
Fail-safefunctions
Descrption
EmergencyStop
Triggered by pressing the emergency stop button
Independent from the effective ranges
F-CPU effectes e.q. an immediate stop of the assignedmachines.
Shutdown F-CPU detects a communication error at an MobilePanel that is logged on in the effective range
F-CPU effectes e.q. an immediate shutdown of themachines assigned to the effective range
LocalRampdown
Mobile Panel exits the effective range for more than25 seconds without prior logoff
F-CPU effectes e.q. a defined slow ramp-down of themachines in the effective range
GlobalRampdown
Communication error between F-CPU and Mobile Panel
F-CPU effectes e.q. a slow ramp-down of the machine
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
Symbol Description
Effective range orzone name
Display of the name of the effective range or zone
Logon and logoff in the effective range
Effective range orzone quality
Batterv
WLAN quality
Mobile Panel 277F IWLANUsability
New controls for increasing the availability Battery control Battery changing during operation
Effective range or zone quality control WLAN quality control
Charging level > 20 %Charging level 10 % to 20 %Battery is not charged, system goes in the safe mode
Boundary of the effectiverange/zoneCenter of the effective range/zone.
Outside of the effective, enabling buttons are blockedafter 5 seconds. After 25 sec lokaler Ramp Down
"Override mode, transponders is not evaluated
No signalSignal level < 20 %Signal level 60 % bis >40 %Signal level > 80 %
ID name
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication Customer benefits
Gap-free safety
integrated into standard automation systems
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety IntegratedCustomer benefits
Reduced inventory thanks to savings on components One CPU for standard and safety-related automation Coexistence of standard and safety-related program possible
on one CPU One PROFIBUS or Ethernet cable for standard and safety-related
communication up to SIL 3/Cat. 4/ PL e-standards
For SIL 3/Cat. 4/PL e-applications occurs electrical isolation betweenstandard and safety related components via isolation module a second bus is not necessary
Faster system setup and commissioning Improved system integration Integrated engineering for standard and fail-safe control section Use of existing PROFIBUS or PROFINET cable also for fail-safe
communication Simple expansion of existing PROFIBUS-architectures about
PROFINET via SIMATIC NET Links (IE PB-link) Extensive diagnostics functions
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety IntegratedCustomer benefits
Increased flexibility The logic of the safety functions is implemented per software instead
of by wiring Easy to modify, expand and document
Standard and safety functions can be combined in one controller orseparately
Faster reproducibility In contrast to hardware solutions, software solutions
are easy to reproduce
Improved maintenance of plant availability Earlier detection of faults through improved
diagnostics functions
Investment Protection PROFINET and the PROFIsafe profile offer a single platform solution
supporting the total integration Easy migration from PROFIBUS to PROFINET Customer decide if PROFIBUS or PROFINET
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety Integrated
Before you lose out because of gaps in your safety technology, put yourtrust in Safety Integrated.
Our integrated safety concept across all levels from the sensor tothe actuator, via the controller, all the way to the drives.
The integration of safety technology into standard automation systemsoffers
Consistent cost effectiveness due to integrated engineeringand increased availability.
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Customerbenefits
Fail-safe HMI
F I/O
F-Controllers
PROFIsafe
SIMATIC Safety
Integrated
SafetyIntegrated
Motivation
Areas ofApplication
SIMATIC Safety Integrated
A sharp move for protecting personnel, machinery and the environment.
Now its your move:You can get more information on the Internet atSafety Integrated: www.siemens.com/safety-integratedFactory Automation: www.siemens.com/f-cpuProcess Automation: www.siemens.com/fh-cpu
http://www.siemens.com/safetyhttp://www.siemens.com/f-cpuhttp://www.siemens.com/fh-cpuhttp://www.siemens.com/fh-cpuhttp://www.siemens.com/fh-cpuhttp://www.siemens.com/fh-cpuhttp://www.siemens.com/f-cpuhttp://www.siemens.com/f-cpuhttp://www.siemens.com/f-cpuhttp://www.siemens.com/safetyhttp://www.siemens.com/safetyhttp://www.siemens.com/safety8/3/2019 Simatic Fail Safe Sales En
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SIMATIC SafetyIntegrated
For Factory Automation
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Title of thepresentation
Name: Ulrich Kaus
Department: I IA AS SM MP3Address: D-90475 Nuremberg
Gleiwitzerstrasse 555
Phone: +49 911 895 4115
Mail: [email protected]
Thank you