Kestrel Aluminium Systems Limited
Product Manual Section 20TB Commercial Door
Manual Version 23.0.1
© Kestrel Aluminium Systems TB Commercial door
Section 20 Contents
Due to our policy of continued improvement Kestrel
Aluminium Systems reserve the right to alter details and
specifications without prior notice.
20.01.00
Sheet 1 01.11.14
Section 20.01 – Product Specification 20.01.01 sheet 1 Product specification
20.01.01 sheet 2 Product specification – Therm software images
20.01.01 sheet 3 Product specification – Therm software images
20.01.01 sheet 4 Product specification – Therm software images
Section 20.02 – Section ID 20.02.01 sheet 1 Section ID – KAS751
20.02.02 sheet 1 Section ID – KAS752, KAS753
20.02.03 sheet 1 Section ID – KAS754, KAS755
20.02.04 sheet 1 Section ID – KAS762, KAS763
20.02.05 sheet 1 Section ID – KAS764
20.02.06 sheet 1 Section ID – KAS756, KAS757, KAS589 (Ex KAS767), KAS766 and KAS631
20.02.07 sheet 1 Section ID – KAS758, KAS759, KAS760 and KAS761
20.02.08 sheet 1 Section ID – KAS765, KAS768 and KAS769
20.02.09 sheet 1 Section ID – KAS282, KAS467 and beads KAS631, 632, 633, 634, 635 and KAS636
20.02.10 sheet 1 Section ID – KAS772, KAS773 and KAS774 (Upvc profiles)
20.02.11 sheet 1 Section ID – Gaskets KAS471, 472, 473, 476, 477, 478 and KAS479
20.02.12 sheet 1 Section ID – KAS480, 480A, 481, 481A, 482, 482A, 583, 480.14B, 480.13B, 482.9B
Section 20.03 – Parts ID 20.03.01 sheet 1 Parts ID – KAS591-762 for use with KAS762 and KAS764
20.03.02 sheet 1 Parts ID – KAS591-763 for use with KAS763
20.03.03 sheet 1 Parts ID – KAS593-A and KAS593-P
20.03.04 sheet 1 Parts ID – KAS490.T01, 490.T02, 490.T03, 490.T04, 490.T05 and KAS490.T06
20.03.05 sheet 1 Parts ID – COC ID KAS573, KAS574 and KAS575
20.03.06 sheet 1 Parts ID – COC ID KAS561.E – End load arm
20.03.07 sheet 1 Parts ID – COC bottom pivot set and KAS537-SBKP
20.03.08 sheet 1 Parts ID – KAS504.H and KAS503-300
20.03.09 sheet 1 Parts ID – KAS505.P and KAS536.NPLL
20.03.10 sheet 1 Parts ID – KAS528T-T1, 528T-T2, 528T-T3, and KAS528T-T4
20.03.11 sheet 1 Parts ID – KAS570-B, KAS539-SBR and KAS539-SBE
20.03.12 sheet 1 Parts ID – KAS570-G
20.03.13 sheet 1 Parts ID – KAS537-SBKP
20.03.14 sheet 1 Parts ID – KAS529 90mm profile cylinders
20.03.15 sheet 1 Parts ID – KAS520 and KAS519.SA escutcheons
20.03.16 sheet 1 Parts ID – KAS582-FG and KAS582-STD end plugs
Section 20.04 – Parts ID – Glazing gaskets 20.04.01 sheet 1 Parts ID – Glazing thickness table part 1
20.04.02 sheet 1 Parts ID – Glazing thickness table part 2
Section 20.05 – Parts ID – screws 20.05.01 sheet 1 Parts ID – KAS494 screw variants for polyamide material
© Kestrel Aluminium Systems TB Commercial door
Section 20 Contents
Due to our policy of continued improvement Kestrel
Aluminium Systems reserve the right to alter details and
specifications without prior notice.
20.01.00
Sheet 2 01.11.14
Section 20.06 – Typical details – Vertical sections 20.06.01 sheet 1 Typical door header bar and glazed fanlight at COC
20.06.02 sheet 1 Typical intermediate door rail
20.06.03 sheet 1 Typical door bottom rail and threshold
20.06.04 sheet 1 Typical door header bar and glazed fanlight
20.06.05 sheet 1 Typical door header bar and glazed fanlight – KAS578
20.06.06 sheet 1 Typical door bottom rail and threshold – KAS578
20.06.07 sheet 1 Typical door header bar and glazed fanlight – KAS443
20.06.08 sheet 1 Typical door bottom rail and threshold – KAS443
20.06.09 sheet 1 Typical door stile preparations – KAS578
Section 20.07 – Typical details – Horizontal sections 20.07.01 sheet 1 Typical door hinge mullion – Finger guard
20.07.02 sheet 1 Typical door hinge mullion – Finger guard. Elevation at top of door rail KAS762
20.07.03 sheet 1 Typical door hinge mullion – Finger guard. Elevation at bottom of door rail KAS763
20.07.04 sheet 1 Typical door locking mullion – Single door
20.07.05 sheet 1 Typical door meeting stiles – Double door
20.07.06 sheet 1 Typical door locking mullion – Single door showing pad handle
20.07.07 sheet 1 Typical door meeting stiles – Double door showing pad handles
20.07.08 sheet 1 Typical door hinge mullion – Finger guard – KAS578
20.07.09 sheet 1 Typical door locking mullion – Single door – KAS578
20.07.10 sheet 1 Typical door hinge mullion – Finger guard – KAS443
20.07.11 sheet 1 Typical door locking mullion – Single door – KAS443
Section 20.08 – Typical details – Horizontal sections 20.08.01 sheet 1 Threshold and glazing options
20.08.02 sheet 1 Door intermediate rail with KAS403 Letter plate
Section 20.09 – Typical details – KAS540 ultra line electric strike 20.09.01 sheet 1 Typical application on single door
20.09.02 sheet 1 Typical application on double door
Section 20.10 – Typical details – Automated sliding doors – Vertical sections 20.10.01 sheet 1 Typical section through door head detail
20.10.02 sheet 1 Typical section through door threshold/track detail
Section 20.11 – Typical details – Automated sliding doors – Horizontal sections 20.11.01 sheet 1 Typical section through door jamb detail – Sliding end
20.11.02 sheet 1 Typical section through door jamb detail – locking end (single slider)
20.11.03 sheet 1 Typical section through door meeting stiles
TB COMMERCIAL PIVOT DOORS:
TB Commercial Pivot Doors are designed for use as stand alone units or use in conjunction with the Thermal Framing System. Doors are pivoted with a finger guard hinge jamb only, and are suitable for all high traffic areas. The twin brush seal, woolpile weatherstripping together with an co-ordinated suite of profiles, covers the majority of entrance door requirements.
Materials:Aluminium profiles are extruded from alloy 6060/6063 T6 complying with the recommendations of BS EN 12020-2: 2008
Finishes:
Mill finish
Etched and anodised to BS 3987: 1991 (01.06.2007) - Silver AA25 or colours on request.
Polyester Powder coat paint to BS EN 12206-1:2004. See separate list for standard colour range available.
Construction:Concealed extruded aluminium mechanical corner jointing cleats and midrail brackets are used.
Hardware:Door hardware is available to construct pivot doors with finger-guard door jamb stiles only. Automatic doors require bespoke operating gear supplied and commissioned by specialist contractors.
Double and single door sets have also met and passed the requirements of PAS24: 2012 with specialist lock/lock cylinders - See separate PAS24 product specifications and details.
Kestrel Aluminium Systems Limited supply as standard;Hook bolt & bar bolt dead locks & relevant face plates and armour strikes,Latch locks & relevant face plates, standard strikes or electric strikes,Profile cylinders to suit above - key variations possible, thumbturn options,Push bar exit devices - concealed rod, face fitted rod or push paddle types,Concealed overhead closer - end load,Letter plates,Pad and tubular handles, flush pulls,Flush bolts,
Other hardware options can be reviewed on request.
Glass, Glazing and Infil Panels:Doors are supplied with external vertical glazing rebate bead, external horizontal glazing rebate is integral to the door rail. Clip fit glazing beads are fitted internally. The system is designed to accept glazing of 24mm to 46mm thickness (insulating glass units or infil panels). Glazing to be carried out in strict accordance with BS 6262 and BS 6206 with particular attention being taken to risk areas, which would require safety glass.The system will also accommodate solid infil panels to customers own specification and supply.
TB Commercial door
TB Commercial Pivot Doors - Product Specification
KESTRELALUMINIUM SYSTEMS
2.01.0102.04.14Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems TB Commercial door
Thermal Performance – Therm Software images
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
20.01.01
Sheet 2 02.04.14
TB Commercial door - Typical header bar detail – Therm Version 5.2.14
TB Commercial door - Typical threshold detail – Therm Version 5.2.14
© Kestrel Aluminium Systems TB Commercial door
Thermal Performance – Therm Software images
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
20.01.01
Sheet 3 02.04.14
TB Commercial door - Typical FG hinge jamb detail – Therm Version 5.2.14
TB Commercial door - Typical locking jamb detail – Therm Version 5.2.14
© Kestrel Aluminium Systems TB Commercial door
Thermal Performance – Therm Software images
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
20.01.01
Sheet 4 02.04.14
TB Commercial door - Typical intermediate rail detail – Therm Version 5.2.14
Thermal data for frame elements (Uf) is independently validated by UKAS accredited testing facility. Psi (Ψ) and IGU Centre pane U-Value (Ug) data is provided by manufactures of insulated glass units (this data should also be validated in accordance with the relevant BS EN product standards by an accredited body) so overall U-Value to be calculated to the standard models for single and double doors as defined in BS EN 14351:2006. Resulting values can then be used on the relevant product DOP and CE Marking information. NB Psi and Ug performance data will vary according to the IGU inner and outer glass specification, cavity filling with air or gasses and edge spacer chosen, so ensure your calculation data accurately reflects the IGU products being used. Kestrel Aluminium Systems Limited is not responsible for the calculation of Psi and Ug data.
KAS751
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Section and parts IDTB Commercial door
Scale 1:1
Sheet 1
20.02.01
Safety stile frame.
72
32
02.04.14
KAS752
KAS753
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.02
Section and parts ID
Safety stile.
Flat safety stile.
60
83 70.5
70.5
60
77.2
5
02.04.14
KAS754
KAS755
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.03
Section and parts ID
Lock stile.
Slave stile.
71.5
70.5
60
71.5
70.5
60
02.04.14
KAS762
KAS763
*1No KASP994inverted to giveclearance.
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.04
Section and parts ID
8512
0
70
Top rail.
Bottom rail.10
065
02.04.14
KAS764
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.05
Section and parts ID
Intermediate rail.
140
100
70
02.04.14
KAS756
KAS766KAS631
KAS767
KAS757
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.06
Section and parts ID56
20
97
100
4 23.5
20
Door header bar.
Thermally brokenheader plate.
Header rebatebead.
Plain header plate soldas a component partKAS589
02.04.14
KAS758
KAS759
KAS760
KAS761
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.07
Section and parts ID15
1515
100
100
15
100
115
Ramp threshold.
Square back threshold.
Square threshold.
Extended squarethreshold.
02.04.14
KAS768
KAS769
KAS765
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.08
Section and parts ID
Vertical rebate bead.
Security vertical rebate bead.
CVR stile.
71.5
70.5
60
20
20
44
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.09
Section and parts ID
13.5
17.5
KAS631
23.5
2020
20
17.5
20
13.5
2020
23.5
7 7
KAS633
KAS635
KAS632
KAS634
KAS636
KAS282Standard 7mm
KAS467Standard 7mm
external gasket internal gasket
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.10
Section and parts ID
KAS772Brush carrier.
KAS773Lock stile trim.
KAS774Slave stile trim.
Black rigid uPVC profiles.
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.11
Section and parts IDNB - Due to extrusion and glass build up tolerances, as well as unit specification not being astandard 28mm thickness, other thicknesses can be accommodated by using alternative beadsand the gaskets detailed below. Also, it may be prudent to take alternative gaskets to site toavoid glazing delays for the reasons already stated.
KAS471Alternative 5mmexternal gasket.
KAS472Alternative 4mmexternal gasket.
KAS476Alternative 5mminternal gasket.
KAS477Alternative 4mminternal gasket.
KAS478Alternative 3mminternal gasket.
KAS479Alternative 2mminternal gasket.
KAS473Alternative 3mmexternal gasket.
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.02.12
Section and parts ID
KAS480Base - 6.7mmPile - 9mm
KAS480ABase - 6.7mmPile - 12mm
KAS481Base - 11mmPile - 9mm
KAS481ABase - 11mmPile - 13mm
KAS482Base - 4.8mmPile - 6mm
KAS482ABase - 4.8mmPile - 9mm
KAS58313mm Brush
02.04.14
KAS482.9B - 4.8mm base, 9mm pileBLACK - Woolpile with weather fin
KAS480.13B - 6.7mm base, 13mm pileBLACK - Woolpile with weather fin
KAS480.14B - 6.7mm base, 14mm pileBLACK - Woolpile with weather fin
Alternative black woolpile with weather fin
Standard grey premier density woolpile - No weather fin
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.01
Section and parts ID
29.5
29.5
Rail cleats fabricated from KAS591-SL.
KAS591-762Intermediate rail cleat.8No Required per rail.1No KAS495-F16 &1No KAS495-D16 per cleat.
KAS495-D16
KAS495-F16
KAS591-762Top rail cleat.4No Required per rail.2No KAS495-F16 &1No KAS495-D16 per cleat.
Top rail isKAS762.
Intermediate rail isKAS764.
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.02
Section and parts ID
58.5
KAS591-763Bottom rail cleat.2No Required per rail.2No KAS495-F16 &2No KAS495-D16 per cleat.
Rail cleats fabricated from KAS591-SL.
KAS495-D16
KAS495-F16
02.04.14
Bottom rail isKAS763.
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:2
Sheet 1
20.03.03
Section and parts ID
Carrier fabricatedfrom KAS593-SL
KAS593-ACOC top arm carrier plateinstalled within KAS762 rail
233
126
58
KAS593-PPivot plate installed withinKAS763 rail using 4No M6x15Rd Hd A2 St St machine screws.
using 6No M5x12 Rd Hd A2St St machine screws.
Fabricator supply.
Fabricator supply.
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.04
Section and parts ID
KAS490.T01Flat safety stile sealing block10mm thick.
KAS490.T03Safety stile sealing block10mm thick.
KAS490.T05Small pocket sealing block14mm thick.
KAS490.T02Radiused pocket sealing block14mm thick.
KAS490.T04Square pocket sealing block14mm thick.
KAS490.T06Large pocket sealing block14mm thick.
02.04.14
KAS574.2NHO-E
KAS574.3NHO-E
KAS574.3HO-E
KAS574.4NHO-E
KAS574.4HO-E
4 NHO End Load
- DUMMY End Load
4
3
HO
NHO
3
2
HO
NHO
End Load
End Load
End Load
End Load
Closer Identification Numbers26 = Size 2 Hold Open
46 = Size 4 Hold Open36 = Size 3 Hold Open
KAS No.
KAS574.2HO-E
KAS573.NHO-E
35
25 = Size 2 Non-Hold Open35 = Size 3 Non-Hold Open45 = Size 4 Non-Hold Open
HO90°
25 06
Date of Manufacturee.g. 2506 = Week 25 Year 2006
2
Adj.
HO
NHO
Size Function
End Load
Arm
KAS573
Adjustable Closer
Dummy Closer
KAS575
KAS574
Transom Closer
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale NA
Sheet 1
20.03.05
Section and parts ID
KAS573.HO-E Adj. HO
End Load
End Load
KAS575E
3
4
2
strengthSpring
950mm
1100mm
850mm
door widthMaximum
2500mm
door heightMaximum
60Kg
80Kg
40Kg
door weightMaximum
2500mm
2500mm
If either the width or weightcriteria are exceeded thenthe next size up should beused.Do not exceed any of the maximum limits set!
Note:
02.04.14
(Finger guard door jamb)
Description
End Load ArmKAS561.E
End Load Drive Arm
KAS No.
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale NA
Sheet 1
20.03.06
Section and parts ID
NB End load top arm typically supplied as part of KAS573 code.
Order KAS561.E as repair or replacement part only.
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.07
Section and parts ID
Bottom pivot post supplied as part ofa concealed overhead closure kit byKestrel.
Bottom pivot shoe supplied as part ofa concealed overhead closure kit byKestrel.
KAS537-SBKP2mm Satin stainless steel.(detailed elsewhere)
02.04.14
Bottom pivot tap plate supplied as part ofa concealed overhead closure kit byKestrel.
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.08
Section and parts ID
KAS504.HAdams Rite MS2200deadlock.
KAS503-300Adams Rite Sentinel 6deadlock.
30 30
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.09
Section and parts ID
KAS505.PAdams Rite MS4750deadlatch.
KAS536 NPLLNemef 9600latch lock.
28
30
02.04.14
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.10
Section and parts ID
KAS528T.T1
Adams Rite and Nemef locktab, 2No per lock.
KAS528T.T2
Recessed electric strike locktab, 2No per lock.
Stainless steel.
Stainless steel.
KAS528T.T3
Recessed electric strike locktab, 2No per lock.
Stainless steel.
KAS528T.T4
Lock case packing washersused as required.
Stainless steel.
02.04.14
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© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.11
Section and parts ID
KAS570-BFace mountedFlush bolt.
Shoot bolt rod.M8 allthread @ 240mmlong and M8 locknut.
KAS539-SBEShoot bolt endmounted on allthread.
Fabricator to produceitem using KAS539-SBR.
02.04.14
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© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.12
Section and parts ID
KAS570-GStandard door shoot boltguide.2No Per stile.
5125.5
40
15
Guide secured into aluminium profile via1No M5x15 machine screw at centre shown.
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.13
Section and parts ID
Shoot bolt keep
KAS537-SBKP2mm Satin stainless steel.
This item doubles up as a load spreaderwasher to the bottom pivot and threshold
Note:
junction with the same KAS reference.In both locations the washer is retained by2No M5x15 Csk Hd A2 St St machine screws.
02.04.14
90
45 45
90
45 45
4510
55
Double key cylinder
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© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.14
Section and parts ID
KAS529-CPKey differs cylinder (KD)
KAS529-CP-AKAAll keyed alike cylinders (AKA)
KAS529-CP-KA22No Keyed alike cylinders (KA2)
Single key & thumb turn cylinderKAS529-CTKey differs cylinder (KD)
KAS529-CT-AKAAll keyed alike cylinders
KAS529-CT-KA22No Keyed alike cylinders
Single key cylinderKAS529-HCPKey differs cylinder (KD)
KAS529-HCP-AKAAll keyed alike cylinders (AKA)
KAS529-HCP-KA22No Keyed alike cylinders (KA2)
(AKA)
(KA2)
02.04.14
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ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.15
Section and parts ID
Screw on escutcheon
KAS520.MMill finish escutcheon
KAS520.NANatural anodised escutcheon
Csk Hd machine screws.Fabricator supply.
Escutcheon fixed with 2No M5x12
KAS520.WPPC white escutcheon
KAS520.BPPC black escutcheon
Self adhesive escutcheon
KAS519.SANatural anodised escutcheon
02.04.14
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© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.03.16
Section and parts ID
Safety stile end plugs.(Sold as pairs)
KAS582-FG
Slave stile end plug.(Sold individually)
KAS582-STD
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale NA
Sheet 1
20.04.01
Section and parts ID
KAS2827mm thick
KAS4677mm thick
KAS4715mm thick
KAS4733mm thick
Exte
rnal
gas
ket.
KAS4765mm thick
KAS4774mm thick
KAS4783mm thick
KAS4792mm thick
Internal gasket.
KAS634
KAS633
KAS632
KAS631
42
KAS2827mm thick
KAS4677mm thick
KAS4715mm thick
KAS4733mm thick
Exte
rnal
gas
ket.
KAS4765mm thick
KAS4774mm thick
KAS4783mm thick
KAS4792mm thick
Internal gasket.
48
NB - Due to extrusion and glass build up tolerances, as well as unit specification not being astandard 28mm thickness, other thicknesses can be accommodated by using alternative beadsand the gaskets detailed below. Also, it may be prudent to take alternative gaskets to site toavoid glazing delays for the reasons already stated.
30 mminfil
28 mminfil
31 mminfil
32 mminfil
33 mminfil
32 mminfil
30 mminfil
33 mminfil
34 mminfil
35 mminfil
34 mminfil
32 mminfil
35 mminfil
36 mminfil
37 mminfil
36 mminfil
34 mminfil
37 mminfil
38 mminfil
39 mminfil
38 mminfil
36 mminfil
39 mminfil
40 mminfil
41 mminfil
40 mminfil
38 mminfil
41 mminfil
42 mminfil
43 mminfil
02.04.14
KAS636
KAS635
52
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale NA
Sheet 1
20.04.02
Section and parts ID
KAS2827mm thick
KAS4677mm thick
KAS4715mm thick
KAS4733mm thick
Exte
rnal
gas
ket.
KAS4765mm thick
KAS4774mm thick
KAS4783mm thick
KAS4792mm thick
Internal gasket.
40 mminfil
38 mminfil
41 mminfil
42 mminfil
43 mminfil
42 mminfil
40 mminfil
43 mminfil
44 mminfil
45 mminfil
44 mminfil
42 mminfil
45 mminfil
46 mminfil
47 mminfil
NB - Due to extrusion and glass build up tolerances, as well as unit specification not being astandard 28mm thickness, other thicknesses can be accommodated by using alternative beadsand the gaskets detailed below. Also, it may be prudent to take alternative gaskets to site toavoid glazing delays for the reasons already stated.
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
20.05.01
Section and parts ID
KAS494.16Polyamide screws.
KAS494.31Polyamide screws.
KAS494.45Polyamide screws.
02.04.14
KAS631
KAS631
8
2056
20
28
7
23.5
7
4
85
4
65
14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Vertical section through door head and closure rail.TB Commercial door
20.06.01Scale 1:1
Sheet 1
KAS766
KAS756
KAS589
KAS762
KAS494.16
Door header bar housing concealedoverhead closure, complete with18mm spindle.
Glazedfanlight.
Line
of v
ertic
al fr
ame
behi
nd.
Line
of v
ertic
al fr
ame
behi
nd.
Top pivot arm and bracketryfixed to fixing plate withinhead cavity of door rail.
KAS219
KAS219 Weather bar to run full widthof header bar and both vertical outerframe bars for maximum protection.
LC
LC
KA
S471
KA
S476
KA
S282
KA
S467
KAS593-A
KAS721 KAS751
KAS762
KAS766
02.04.1470
KAS631
20
14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Vertical section through intermediate door rail.TB Commercial door
Scale 1:1
Sheet 1
KAS631
2010
0
14
140
4 23.528
7 7
KAS764
KAS494.16
Line
of v
ertic
al fr
ame
behi
nd.
Line
of v
ertic
al fr
ame
behi
nd.LC
KA
S282
KA
S467
KA
S282
KA
S467
20.06.0202.04.14
KAS631
20
28
7
23.5
7
4
20
Woolpile running full width of door leaf.
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Vertical section through door bottom rail and threshold.TB Commercial door
Scale 1:1
Sheet 1
964
7
14
120
15
7 KAS482A
KAS763
KAS758
KAS494.16
KAS494.16
Drainedthreshold
Line
of v
ertic
al fr
ame
behi
nd.
Line
of v
ertic
al fr
ame
behi
nd.
Bottom pivot housing fixedto fixing plate within thebottom cavity of door rail.
Door stile cut 4mm short of undersideof door bottom rail to take PVC end plugto allow woolpile to run full width.
Drainage slot
Stile end plug
FFL
LC LC
KA
S282
KA
S467
KAS772
KAS593-P
KAS721 KAS751
KAS763
KAS537-SBKP
20.06.03
7055
02.04.14
KAS631
KAS631
8
2056
20
28
7
23.5
7
4
85
4
65
14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Vertical section through door head rail.TB Commercial door
Scale 1:1
Sheet 1
KAS766
KAS756
KAS762
KAS494.16
Line
of v
ertic
al fr
ame
behi
nd.
Line
of v
ertic
al fr
ame
behi
nd.
KAS757KAS219
Between either concealed overhead closuresor closure and outer frame fit KAS757 thermallybroken plate closure.
LC
KA
S282
KA
S467
KA
S471
KA
S476
20.06.0402.04.14
KAS631
KAS631
8
2056
20
28
7
23.5
7
4
85
4
65
14
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Vertical section through door head rail - KAS578.TB Commercial door
Scale 1:1
Sheet 1
KAS766
KAS756
KAS762
KAS494.16
Lin
e o
f ve
rtic
al f
ram
e b
ehin
d.
Lin
e o
f ve
rtic
al f
ram
e b
ehin
d.
KAS757
KAS219
Between either concealed overhead closuresor closure and outer frame fit KAS757 thermallybroken plate closure.
KA
S28
2
KA
S46
7
KA
S47
1
KA
S47
6
20.06.0502.04.14
Top trip btacketfixed to header bar.
37
37
20
26
Shoot bolt keep centredon stile CVR shootbolt.
KAS756
KAS757
12
17
9
32
CVR actuator prep intop of CVR style.
CVR guide in topof KAS765 stile.
910
KAS631
20
28
7
23.5
7
4
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Vertical section through door bottom rail and threshold - KAS578.TB Commercial door
Scale 1:1
Sheet 1
964
14
120
15
7 KAS482A
KAS763
KAS761
KAS494.16
KAS494.16
Drainedthreshold
Lin
e o
f ve
rtic
al f
ram
e b
ehin
d.
Lin
e o
f ve
rtic
al f
ram
e b
ehin
d.
Stile end plug
FFL
KA
S28
2
KA
S46
7
KAS772
KAS537-SBKP
20.06.0602.04.14
32
7
10 9
14
22 29
51
104
13 13
CVR guide prep inbottom of CVR stile.
Shoot bolt keep centredon stile CVR shootbolt.
KAS631
5685
414
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Vertical section through door head rail - KAS443.TB Commercial door
Scale 1:1
Sheet 1
KAS756
KAS762
KAS494.16
Lin
e o
f ve
rtic
al f
ram
e b
ehin
d.
KAS757KAS219
KA
S28
2
KA
S46
7
20.06.0702.04.14
14.25
49
32
Top or rod shootdetail.
Intermediate rodguide bracket.
Exidor 500 2401Aluminium top trip keep.
KAS756
KAS762
KAS631
28
7
23.5
7
4
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Vertical section through door bottom rail and threshold - KAS443.TB Commercial door
Scale 1:1
Sheet 1
4
14
120
15
7 KAS482A
KAS763
KAS761
KAS494.16
KAS494.16
Drainedthreshold
Lin
e o
f ve
rtic
al f
ram
e b
ehin
d.
Stile end plug
FFL
KA
S28
2
KA
S46
7
KAS772
KAS537-SBKP
20.06.0802.04.14
32
7
13 13
Shoot bolt keep centredon surface mounted stile rod.
16 206
16
25
25
Exidor 500 bottom shootand guide.
Exidor 500 P1301 keep plate
19 19
Exidor 500 bottomguide prep.
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Stile preps for KAS578 - (Axim 7085 device).TB Commercial door
Scale 1:1
Sheet 1
20.06.0902.04.14
32
KAS727KAS721
Main unit - fixing detailSlave unit - fixing centres
840
160
32
88
160
21
KAS727KAS721
KAS480A
KAS727
KAS753
KAS752
KAS480A
10
55 70 20 20
14
KAS751
KAS631
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Horizontal section through anti-finger trap door stile.TB Commercial door
Scale 1:1
Sheet 1
165
Glazedsidescreen.
Outer verticalframe.
Anti-finger trapprofile.
Anti-finger trap single action, open out,stile shown (KAS753) with double actionstile (KAS752) shown dashed.
Door leaf.
Line of threshold below.
Line of threshold below.
LCLC
KAS476
KAS471
KAS282
KAS467
KAS768
20.07.0102.04.14
KAS727KAS721
KAS480A
KAS727
KAS480A
KAS751
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Horizontal section showing layout to the top of the door leaf.TB Commercial door
Scale 1:1
Sheet 1
KAS593-A
Glazedsidescreen.
KAS752
Outer verticalframe.
Anti-finger trapprofile. Door leaf.
Line of threshold below.
Line of threshold below.
Anti-finger trap single action, open out,stile shown (KAS753) with double actionstile (KAS752) shown dashed.
Top pivot arm and bracketryfixed to fixing plate withinhead cavity of door rail.
10
55 70 20 Overall door rail width
Drainagehole
LCLC
KAS476
KAS471
20.07.0202.04.14
KAS727KAS721
KAS480A
KAS727
KAS480A
KAS751
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
Horizontal section showing layout to the underside of the door leaf.
KAS593-P
11mm Drainage hole drilled throughbottom rail holes to ensure continuity of drainage detail.Glazed
sidescreen.
KAS752
Outer verticalframe.
Anti-finger trapprofile.
Anti-finger trap single action, open out,stile shown (KAS753) with double actionstile (KAS752) shown dashed.
Bottom pivot housing fixedto fixing plate within thebottom cavity of door rail.
Line of header bar above.
Line of header bar above.
10
55 70 20 Overall door rail width
LCLC
KAS476
KAS471
KAS772
20.07.0302.04.14
KAS480A
KAS480A
KAS727KAS721
KAS727
KAS754KAS631
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Horizontal section through lock style, single door.TB Commercial door
20.07.04Scale 1:1
Sheet 1
KAS494.25
KAS729
KAS282
KAS467
KAS476
KAS471
5560
5
20
14
140
KAS768
20 60
Glazedsidescreen.
Door leaf.
Line of horizontal frame below.
Line of horizontal frame below.
Line of threshold below.
Line of threshold below.
LC
Handles omitted for detail clarity.
For further lock types and detailsrefer to fabrication drawings.
Adams Rite MS2200 Hook lock
prof
ile c
ylin
der
90m
m E
uro
KAS520
KAS520
30
KAS728
KAS728 pocket closure profilecan be fitted in lieu of KAS729,if required.
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Horizontal section through meeting stiles, double door.TB Commercial door
20.07.05Scale 1:1
Sheet 1
KAS60
KAS60 Applied rebate profile canbe fitted to improve weatheringon a single action double door set.
KAS480A
KAS755KAS631 KAS631
KAS282
KAS467
KAS282
KAS467
KAS768 KAS768
Master door leaf. Slave door leaf.
KAS754
KAS480A
Line of threshold below.
Line of threshold below.
60
5
20
14
60 20
14
165
60 6020 20
For further lock types and detailsrefer to fabrication drawings.
LC
Handles omitted for detail clarity.
Adams Rite MS2200 Hook lock
prof
ile c
ylin
der
90m
m E
uro
KAS520
KAS520
30
KAS570-B
02.04.14
KAS480A
KAS480A
KAS727KAS721
KAS727
KAS754KAS631
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Horizontal section through showing pad handles to a single door.TB Commercial door
Scale 1:1
Sheet 1
KAS494.25
KAS729
KAS282
KAS467
KAS476
KAS471
KAS768
Glazedsidescreen.
Door leaf.
Line of horizontal frame below.
Line of horizontal frame below.
Line of threshold below.
Line of threshold below.
KAS401/2
KAS401/2
15
Vertical position of pad handles (KAS401 & KAS402)
There is NO criteria set within the Building RegulationsApproved Document M with regards to positioningof handles. Therefore, we would suggest you refer to theBuilding's Access Statement for clarification.Alternatively, follow the guildlines for handrails withtheir position being between 900mm & 1100mm abovefinished floor level.
Pad handles (KAS401 & KAS402)
KAS401 Pad handle is 200mm long and is securedwith 2No M6x94mm studs and dome nuts (supplied)
KAS402 Pad handle is 300mm long and is sucuredwith 2No M6x94mm studs and dome nuts (supplied)at 250mm centers.
at 150mm centers.
For further lock types and detailsrefer to fabrication drawings.
Adams Rite MS2200 Hook lock
prof
ile c
ylin
der
90m
m E
uro
KAS520
KAS520
20.07.0602.04.14
KAS482
KAS480A
KAS755KAS631 KAS631
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
Scale 1:1
Sheet 1
KAS282
KAS467
KAS282
KAS467
KAS768 KAS768
Master door leaf. Slave door leaf.
Line of threshold below.
Line of threshold below.KAS60
KAS754
15 15
KAS401/2
KAS401/2
KAS401/2
KAS401/2
KAS60 Applied rebate profile canbe fitted to improve weatheringon a single action double door set.
Vertical position of pad handles (KAS401 & KAS402)
There is NO criteria set within the Building RegulationsApproved Document M with regards to positioningof handles. Therefore, we would suggest you refer to theBuilding's Access Statement for clarification.Alternatively, follow the guildlines for handrails withtheir position being between 900mm & 1100mm abovefinished floor level.
Pad handles (KAS401 & KAS402)
KAS401 Pad handle is 200mm long and is securedwith 2No M6x94mm studs and dome nuts (supplied)
KAS402 Pad handle is 300mm long and is sucuredwith 2No M6x94mm studs and dome nuts (supplied)at 250mm centers.
at 150mm centers.
Horizontal section through showing pad handles to a double door.
KAS754
For further lock types and detailsrefer to fabrication drawings.
Adams Rite MS2200 Hook lock
prof
ile c
ylin
der
90m
m E
uro
KAS520
KAS520
20.07.0702.04.14
KAS727KAS721
KAS480A
KAS727
KAS753
KAS480A
10
55 70 20 20
14
KAS751
KAS631
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Horizontal section through anti-finger trap door stile - KAS578.TB Commercial door
Scale 1:1
Sheet 1
165
Glazedsidescreen.
Outer verticalframe.
Anti-finger trapprofile.
Door leaf.
Line of threshold below.
Line of threshold below.
KAS476
KAS471
KAS282
KAS467
KAS768
20.07.0802.04.14
Axim PR7085 exit devicewith full width push bar.
Axim PR7085 exit only,NO entry!
KAS578
KAS480A
KAS480A
KAS727KAS721
KAS727
KAS765
KAS631
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Horizontal section through lock style, single door - KAS578.TB Commercial door
20.07.09Scale 1:1
Sheet 1
KAS494.25
KAS729
KAS282
KAS467
KAS476
KAS471
5560
5
20
14
140
KAS768
Glazedsidescreen.
Door leaf.
Line of horizontal frame below.
Line of horizontal frame below.
Line of threshold below.
Line of threshold below.
02.04.14
Axim PR7085 exit devicewith full width push bar.(Paddle option shown dotted)
Axim PR7085 exit only,NO entry!
28
Axim PR7085 exit devices can also beused on a double door set as the doorleaves operate independently simplymirror the fitting over.
KAS578
KAS727KAS721
KAS480A
KAS727
KAS753
KAS480A
10
55 70 20 20
14
KAS751
KAS631
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Horizontal section through anti-finger trap door stile - KAS443.TB Commercial door
Scale 1:1
Sheet 1
165
Glazedsidescreen.
Outer verticalframe.
Anti-finger trapprofile.
Door leaf.
Line of threshold below.
Line of threshold below.
KAS476
KAS471
KAS282
KAS467
KAS768
20.07.1002.04.14
Exidor 500 exit devicewith full width push bar.
Exidor 500 exit andexternal entry overide.
KAS443
KAS480A
KAS480A
KAS727KAS721
KAS727
KAS754KAS631
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Horizontal section through lock style, single door - KAS443.TB Commercial door
20.07.11Scale 1:1
Sheet 1
KAS494.25
KAS729
KAS282
KAS467
KAS476
KAS471
KAS768
Glazedsidescreen.
Door leaf.
Line of horizontal frame below.
Line of horizontal frame below.
Line of threshold below.
Line of threshold below.
02.04.14
leaves operate independently, simplymirror the fitting over.
Exidor 500 exit andexternal entry overide.
Exidor 500 exit devicewith full width push bar.
used on a double door set as the doorExidor 500 exit devices can also be
KAS443
KAS759
KAS760
KAS761
KAS631
Glazing option:28mm glazing - KAS631 or KAS632 beads together with KAS282 & KAS467 gaskets.Overall size and weight limits must not beexceeded.
KAS636
KAS633
KAS632
KAS635
KAS634
34mm glazing - KAS633 or KAS634 beads together with KAS282 & KAS467 gaskets.
38mm glazing - KAS635 or KAS636 beads together with KAS282 & KAS467 gaskets.
2020
20
13
Alternative brush piles.
Glazing option:
Overall size and weight limits must not beexceeded.
Glazing option:
Overall size and weight limits must not beexceeded.
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Threshold and glazing options.TB Commercial door
20.08.01Scale 1:1
Sheet 1
KA
S282
KA
S467
KA
S282
KA
S282
KA
S467
KA
S467
KAS772
KAS494.16
KAS494.16
KAS494.16
KAS494.16
KAS494.16
KAS494.16
Regardless of threshold type theyare all drained in the same manner.30x6 slots draining both inner and outer drainage channel at both endswith only the outer drainage channeldrained at all intermediate locations.
All intermediate locations should beplaced symmetrically about thecenter of the door and at maximum 600mm Ctrs.
KAS19
Square back thresholds can becoupled with other Kestrel thresholdsto provide extended thresholddetails if required.
LC
KAS583
KAS772
KAS537-SBKP
KAS772
KAS537-SBKP
KAS772
KAS593-P
KAS537-SBKP
KAS593-P
KAS593-P
02.04.14
KAS631
20
14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Letter plate into an intermediate door rail.TB Commercial door
Scale 1:1
Sheet 1
KAS631
2010
0
14
140
4 23.528
7 7
KAS764
KAS494.16
Line
of v
ertic
al fr
ame
behi
nd.
Line
of v
ertic
al fr
ame
behi
nd.
20.08.02
LC70
KAS403KAS403 Letter plate inserted into prep andsecured using Dia 4 x 70 Csk Hd woodscrews.
KA
S282
KA
S467
KA
S282
KA
S467
02.04.14
KAS480A
KAS480A
KAS727KAS721
KAS727
KAS754KAS631
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
20.09.01Scale 1:1
Sheet 1
KAS282
KAS467
KAS476
KAS471
5560
5
20
14
KAS768
20 60
Glazedsidescreen.
Door leaf.
Line of threshold below.
Line of threshold below.
KAS724
22.5
162.5
27
1
27
Horizontal section through lock stile with electric strike, single door.LC
Access control latching provided by Adams Rite4710 or 4750 deadlatch and Adams Rite LEK7400electric strike complete with LEK7400-06 subcoverextension of 27mm (54mm to center of strike)
Prep note.Strike to be set out 1mm inside centerline toremove the need of routing KAS721.
Handles omitted for detail clarity.
KAS540.06
02.04.14
KAS480A
KAS754 KAS755KAS631 KAS631
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Horizontal section through meeting stiles with electric strike, double door.TB Commercial door
20.09.02Scale 1:1
Sheet 1
KAS282
KAS467
KAS282
KAS467
60
5
20
14
KAS768
60 20
14
KAS768
165
60 5 6020 20
Master door leaf. Slave door leaf.
Line of threshold below.
Line of threshold below.
827
KAS482 or KAS460
KAS60
KAS60 Applied rebate profile canbe fitted to improve weatheringon a single action double door set.
LC
Access control latching provided by Adams Rite4710 or 4750 deadlatch and Adams Rite LEK7400electric strike complete with LEK7400-50 subcoverextension of 8mm (35mm to center of strike)
Handles omitted for detail clarity.
KAS540.50
KAS480A
KAS540.50
02.04.14
KAS631
20
28
7
23.5
7
4
85
65
14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Vertical section through door head and closure rail.TB Commercial door
20.10.01Scale 1:1
Sheet 1
KAS762
Line
of v
ertic
al fr
ame
behi
nd.
Line
of v
ertic
al fr
ame
behi
nd.
KAS726
KAS718
KA
S282
KA
S467
02.04.14
KAS728
KAS631
20
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
Vertical section through door bottom rail and threshold.TB Commercial door
20.10.02Scale 1:1
Sheet 1
964
14
120
KAS482A
KAS763
KAS494.31
KAS494.16
Line
of v
ertic
al fr
ame
behi
nd.
Line
of v
ertic
al fr
ame
behi
nd.
External FFL
&KAS494.16
7 KAS555
KAS19KAS19
Modified. 7
284 23.5
7 7
964
120
KAS482A7 KAS555
KAS19
Modified.
KAS86
7 Internal FFL
External FFL
Internal FFL
Alternative threshold detail forflush (raised) internal floor level.
KA
S282
KA
S467
KAS772
KAS772
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
20.11.01Scale 1:1
Sheet 1
Horizontal section through auto slide frame and jamb.LC
KAS727KAS721
KAS727Glazedsidescreen.
10
55
KAS631
KAS38
Alternative dual colour detail.
2mm Closure pressing finished to matchexternal surfaces and applied to cloakvisible internal finish externally.
Back edge style of moving door leaf. Door shown in the closed position.
To b
e de
term
ined
by
auto
doo
r sup
plie
r.
LC
LC
KAS38
Line of internal threshold below.
Line of threshold junction below.
Line of external threshold below.
KAS728
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
20.11.02Scale 1:1
Sheet 1
Horizontal section through auto slide frame and jamb.LC
KAS727KAS721
KAS727
Glazedsidescreen.
10
55
To b
e de
term
ined
by
auto
doo
r sup
plie
r.
LC
KAS480A
KAS480A
KAS754KAS631
KAS282
KAS467
KAS768
LC Alternative dualcolour detail.
2mm Closure pressing finished to matchexternal surfaces and applied to cloakvisible internal finish externally.
Adams Rite MS2200 Hook lock
prof
ile c
ylin
der
90m
m E
uro
KAS5
KAS1
KAS5
KAS1
Door shown in the closed position.
Line of internal threshold below.
Line of external threshold below.
Line of threshold junction below.
KAS520
KAS520
KAS728
02.04.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
© Kestrel Aluminium Systems
ALUMINIUM SYSTEMSKESTREL
TB Commercial door
20.11.03Scale 1:1
Sheet 1
Horizontal section through auto slide frame and jamb.LC
KAS631
KAS480A
KAS480A
KAS754KAS631
KAS282
KAS467
KAS768
Door leaf.
LC
KAS754
Adams Rite MS2200 Hook lock
prof
ile c
ylin
der
90m
m E
uro
KAS494.16
Door leaf.
Line of internal threshold below.
Line of external threshold below.
Line of threshold junction below.
KAS520
KAS520
KAS282
KAS467
02.04.14