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The partner tooptimize your wind turbine
competitiveness
Power converters
Generators
Turbine controllers
Condition Monitoring Systems (CMS)
Electric pitch controls
SCADA management systems
Services
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The partner tooptimize your wind turbinecompetitiveness
Power converters
Generators
Turbine controllers
Condition Monitoring Systems (CMS)
Electric pitch controls
SCADA management systems
Services
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INGETEAMWIND ENERGY
MORE THAN 31 GWSUPPLIED TO THERENEWABLE ENERGYMARKET WORLDWIDE
Energy
Industry
Marine
Traction
Basic
Technologies
Services
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Ingeteam is a global corporation
specialized in 6 different sectors
(Energy, Industry, Marine, Traction,
Basic Technologies and Services);
customer oriented and specialized
in power and control electronics,
electrical machines and application
engineering.
With more than 60 years ofexperience in the electricity sector,
Ingeteams 3,000 professionals are
dedicated to engineering, project
development and manufacturing.
With over 31 GW supplied to
the renewable energy market
worldwide, Ingeteam is committed
to investing in technology and
innovation as the drivers
of future growth.
Since 1990, the Energy business
unit of Ingeteam is dedicated
to supplying equipment for the
renewable energies sector: wind
power, photovoltaic, solar thermal,
hydropower, biomass and biofuels.
Ingeteam is a complete solutionprovider. We design, develop,
manufacture and provide
maintenance for a complete range
of wind turbines, offering a tailored
solution to meet every projects
requirements.
Tailored electrical solutions
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INGETEAMWIND ENERGY
MORE THAN 22 GWOF INSTALLED WINDPOWER CAPACITYWORLDWIDE
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INGETEAMWIND ENERGY
Generator
Ingeteam produces
and markets all the
electric and electronic
equipment required
for wind turbines,
using state-of-the-art
technologies.
SCADA management systems Se
Turbinecontrollers Condition Monitoring Systems (CMS)
Powerconverter
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A comprehensive rangeof products and technologies
FC
A technology used by many wind turbine manufacturers due to its operating flexibility, energy management
advantages and compliance with regulations. The generator is brushless and offers the possibility of either
eliminating or reducing the number of gearbox stages in the drive train.
Full-converter for wind
turbines equipped with
either a synchronous
generator (PMG excitation)
or a squirrel cage generator.
This new technology, featuring a power converter not connected to the grid and an additional generator acting as
an exciter, has been named xDFM. It is an innovative, variable speed technology offering significant advantages
over the DFM and Full Converter systems.
xDFM
DFM
A mature technology used by many of the main turbine manufacturers. A key advantage is its costs and
sizes savings, as a result of the fact that the converter and associated parts are sized for 30% of the rated power.
Partial converter
for wind turbines
equipped with a doubly
fed generator.
Partial converter for
wind turbines equipped
with a doubly fed
generator and exciter.
- High quality power.
- Excellent per formance during grid faults (LVRT).
- Dynamic electric braking capacity.
- No power transformer required to powerthe converter.
Electric pitchcontrols
- Back-up power from the exciter.
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INGETEAMWIND ENERGY
Ingeteam offers a
comprehensive range
of proven and reliable
electrical equipment
for wind turbines up to
10 MW for onshore and
offshore applications.
Generators
Synchronous (PMG) or
doubly fed asynchronous
(DFM) or squirrel cage or the
new xDFM technology.
Air or water cooled.
Low or medium voltages.
Direct drive, medium
and high speed.
2
Power Converters
In 1995 Ingeteamdeveloped its
power converters family for wind
application, marketed under the
INGECON WIND brand.
These solutions are based on
IGBTs, IEGTs and IGCTs,with
PWM, latest generation DSPcontrollers and either air or
water cooled.
Low or medium voltages.
1
Turbine Controllers
Turbine Controller syste
offering advanced
performance, with rega
to input-output signals,
processing capacity and
communications, to me
the requirements of eac
and every wind turbinemanufacturer.
3
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Product range
Condition Monitoring
Systems (CMS)
A rotary machine condition
monitoring system providing all
information on the operating status
of the wind turbine drive trains
key elements through the analysis
of vibration levels, oil condition,
components temperature, etc.
reducing the risk of failure andmaintenance costs.
4
Electric Pitch Controls
A system characterized by its
high reliability and precision,
full adaptation to customer
requirements, advanced
technology, compact design
and easy maintenance.
5
SCADA
Management Systems
Complete integration of all
wind power plants in a
single system, regardless
of the wind turbine
manufacturers platform
and location.
6
Services
Ingeteam provides expert
service throughout the
entire product life cycle,
supported by an extensive
international network.
7
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INGETEAMWIND ENERGY
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Power Converters
These Pulse-Width Modulation (PWM) controlledconverters are based on IGBT, IEGT and IGCT power
semiconductors, with a very low inductance DC bus.
Equipped with latest generation DSP microprocessors,
32 bit parallel multiprocessing, the power converters
include advanced Vector Control algorithms on the
PWM, for either the rotor control (DFM or xDFM) or
stator control (Full Converter) of the generator.
Each design meets the specific requirements
of the wind turbine.
Ingeteam has supplied more than 15,000
converters, equivalent to a total of 22 GW of
accumulated power.
The main featuresinclude:
Rotor or stator vector control techniques.
Total control over both real and reactive power.
Operating with generators of up to
4.16 kV and frequencies of 50 or 60 Hz.
CE certified and UL/CSA standards
compliance available.
Compliance with the power quality and EMC
compatibility standards.
Compliance with the strictest grid codes.
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Features
Air or water cooled.
Generally, back to back converts
(IGBTs)with PWM.
Designs for output voltages of 400 V,
690 V and 900 V.
Dual purpose design for 50/60 Hz.
Total real and reactive power control.
Excellent power quality: THD
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Low Voltage Power Converters
And a choice of power ranges:
Full Converter:from 100 kW to 6 MW.
DFMsystems from 500 kW to 6 MW.
xDFMtechnologies: from 500 kW to 6 MW.
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With Full Converter
medium voltage technologyFeatures
Water cooled(de-ionised water is not
required except for press-pack devices).
HV-IGBT, IEGT or IGCT converters
with vector modulation (passive and
12-pulse rectifiers also available).
Easy-to maintain, highly
modular design.
Designs for output voltages
of 2.4, 3.3 and 4.16 kV.
Machine side frequency
range 0-120 Hz.
Total active and reactive power control.
Excellent power quality: THDi
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Power ranges from:
HV-IGBT, IEGT, IGCT:from 3 MW to 10 MW.
Medium Voltage Power Converters
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Generators
Our wind generators are designed to operate in a range
which covers the entire market energy requirements.
Indar supplies asynchronous and synchronous
generators with output powers ranging from 100 kW to
8 MW and voltages from 690 V to 12 kV.
At the heart of the generator manufacturing process,
the materials, insulation and impregnation systems
are of the highest quality to ensure compliance with
international standards. This ensures the generators
will be extremely reliable, require low-maintenance, and
meet all performance specifications.
The more than 15,000 wind generators supplied to dateis a clear indication of the trust that customers have
placed in Indar generators.
As part of Ingeteam, Indar Electricis the company
dedicated to the design and manufacturing of generators,
suiting the requirements of each and every customer.
Indar has manufactured generators and motors since
1940 and hosts one of the most capable test benches
in the world.
This test bench allows Indar to fully test its designs for
all kind of environmental conditions and to guarantee the
best quality on its products.
Indar has a dedicated, high-tech, high-capacity wind
turbine generator production line, in addition to an
efficient after-sales service. The mechanical and electricalsoftware employed for the generator design is based on
in-house technology. Advanced simulation tools, such as
finite element analysis and magnetic flow measurements
are used during the generator design phases.
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Permanent MagnetGenerators (PMG)(Synchronous)
Wind applications
Generators
Power ranges:
PMG up to 8 MW (low, medium or high speed)
with LV (
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INGETEAMWIND ENERGYINGETEAMWIND ENERGY
Features
Tailored control solutions.
Power and flexibility to adapt to current
and future market requirements.
Versatile, thanks to its extensive range
of CPUs:a single system for both
simple and complex applications with
cycle times of less than 1ms.
Modules specifically designed for
wind turbine control.
Wide range of connectivityinterfaces:
Profibus, CANopen, EtherCAT, Web
Services, Modbus/TCP, OPC, FTP,
USB, amongst others.
Integration with MATLAB/SIMULINK:
reduced design and validation times
for advanced control algorithms.
Possibility of integrating C language
functions and libraries.
Advanced functionalities in orderto incorporate added value into
the system: Web applicationsand
applications in .NET.
Hot swap and redundant
topologyoptions.
Powerful and user-friendly
development environment, based on
the IEC 61131-3 standard and with an
extensive range of function libraries.
Easy to use and maintain:
powerful diagnostic tools.
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Turbine Controllers
The INGESYS IC3 turbine controller family features
cutting edge technology in a compact, robust system that
is particularly suitable for such demanding applications as
wind turbine control.
The customized control solutions make Ingeteam the ideal
partner for the provision of a holistic solution.
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INGETEAMWIND ENERGY
Wind turbine condition monitoring
through vibration, oil, temperature
analysis and a wide range of additional
sensor measurements.
Open system enabling user
parameterization and/or programming
with a wide variety of programming
tools: IEC 61131-3, C/C++,
Matlab/Simulink.
Extended system diagnostics
information.
Advanced alarms management
to detect early anomalies and
to facilitate operator
supervisory tasks.
Scalable and configurable
to multiple monitoring
applications.
Wide range of communication
protocolsfor integration in the windfarm automation network.
INGESYSCMS Tool Suitefor system
configuration and monitoring:
- Intuitive and easy data configuration.
- Alarm generation Wizard .
- Graphical definition of machine
global status.
- Advanced graphic features for a
deeper signal analysis: specific
cursors, post processing skills
Features
INGETEAMWIND ENERGY
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Condition Monitoring Systems (CMS)
A rotary machine condition monitoring systemthat
provides all information on the operating status of the windturbine drive trains key elements through the analysis of
vibration levels, oil condition, components temperature, etc.
reducing the risk of failure and maintenance costs.
The INGESYSCMS Tool Suite provides system
parameterization, monitoring and diagnostics, enabling
the plant manager to implement a condition based
maintenance strategy, reducing the maintenance costs
to a minimum.
Two possible system configurations:
Stand-alone monitoring system
INGESYSIC3 Controller integrated monitoring system.
Wifi router
Tool Suite
Tool Suite
Tool Suite
Remote Access
to DB Data
Direct Access
to DB Data
DB on
Local Server
DB on
Wind Park Server
Wind Park Server
Router / Firewall
Ethernet connection
Sensors
F /A C PU
uP
I /O I /O I /O I /O
Data Capturing
CMS Control Box
Tower Base
FiberOptic
Wireless connection
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INGETEAMWIND ENERGY
High flexibility, AC motors,
and batteries or ultracapsbased
accumulators.
Highreliability, robust and
long lifetime.
Low maintenance.
LVRT compliance with the strictest
grid codes.
Remote monitoring and
parameter setting.
Driver output rated 50A
and 120Apeak.
For a 3 MW turbine:
- Motor rated torque 52Nm and
130Nm peak.
-3 battery-racks, rated each 96Vdc
and 12Ah, stored energy 1.1kWh, or
- 4 ultracap-racks, rated each
110Vdc and 7.95F, peak power
24kW.
Features
INGETEAMWIND ENERGY
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Ingeteam Pitch Control System is designed to enable
the wind turbine to operate in compliance with the grid
connection regulations during voltage drops and to
perform controlled shutdownsin emergency situations.
It is also possible to monitor the voltage, current
and temperature of all batteries or super capacitors used
in the power storage system. This ensures that the status
of each battery or super capacitor is known at all times,
thereby guaranteeing correct system operation.
A system characterized by its high reliability and
precision, full adaptabilityto customer requirements,
advanced technology, compact designand ease
of maintenance.
The electric Pitch Control System regulates the wind
turbine blade pitch angle with total control and precision,
to maximize the wind energy harnassed.
With safety as a key factor,Ingeteam Pitch Control System
has been designed to operate at high wind speeds and at
turbulent sites.
Electric Pitch Controls
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SCADA Management Systems
Optimum wind farm operation and integration
The INGESYSWIND IT solution makes it possible to
integrate into a single system all the operating, analysis
and management requirements of all the developers wind
farm portfolio, regardless of global location or technology.
This scalable, robust, modular standards-based
architecture makes it possible to adapt the system toongoing customer requirements, thereby guaranteeing
the investment made. Operation
Analysis
Management
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INGETEAMWIND ENERGY
Commissioning
Quality audits on the WTG subsysteminstallation and integration.
Pre-commissioning tasks.
Commissioning tasks.
Warranties
Control of assets and asset
warranty periods.Field service for equipmentunder warranty, with guaranteedintervention time.
Control of asset upgrading,modifications and / or changes.
Warranty extension.
Preventive and Corrective Maintenance
A number of component field preventivemaintenance options.
Component repair with guaranteedresponse times.
Modification and installation of new
components in machines in operation.
Retrofits
Retrofit design.
Retrofit execution.
Logistics / Spares
Minimum stock maintenance.
Stock design basedon critical components.
Field installation of spares withguaranteed response times.
INGETEAMWIND ENERGY
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Services
Ingeteam provides ongoing support throughout the entire
product lifecycle, offering an expert and customized
service to meet your project needs. Maximum
performance is achieved by facilitating commissioning,integrated maintenanceand wind farm management
& operationssupport.
Ingeteam offers global technical services, with bases in
Europe, Asia, North & South America, working alongside
customers to support their global expansion.
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